manual de medidas de carroceria y chasis ranger courier (ford)

CONTENTS

BodyMeasurementManual

FOREWORD

This manual has been prepared to provide information covering normal service repairs and maintenance for the EVEREST.

As all information in this manual was the best available at the time of printing, vehicle specification and other information will be updated in Service Information.

Ford Moter Company

© 2003 Ford Moter CompanyAll rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Moter Company.PRINTED IN , JANUARY 2003F337–10–03A

Title Section

General Information I

Dimensions II

VEHICLE IDENTIFICATION NUMBERS (VIN)

General (L.H.D.) specs.MNB BS4D40✻✻✻✻W 10001—MNB LS4D40✻✻✻✻W 10001—MNB BS4D70✻✻✻✻W 10001—MNB LS4D70✻✻✻✻W 10001—MNB BSYD40✻✻✻✻W 10001—MNB LSYD40✻✻✻✻W 10001—MNB BS4D40✻✻✻✻W 10001—

General (R.H.D.) specs.MNC BS4D40✻✻✻✻W 10001—MNC LS4D40✻✻✻✻W 10001—MNC BS4D70✻✻✻✻W 10001—MNC LS4D70✻✻✻✻W 10001—MNC BS417✻✻✻✻✻✻✻✻W 10001—MNC LS417✻✻✻✻✻✻✻✻W 10001—

I–1

IIGENERAL INFORMATION

HOW TO USE THIS MANUAL ................................ I-2HOW TO USE THIS MANUAL.............................. I-2

I–2

HOW TO USE THIS MANUAL

HOW TO USE THIS MANUALAVF201000001B01

This manual contains frame and cabin dimensions. An explanation of how to read the dimensional drawing is given below.

How To Read Frame Dimensions• Frame dimensions are the dimensions measured by projecting certain reference points onto a plane surface.• When there are no specific indications, the standard points and dimensions are symmetrical in regard to the

center of the vehicle.• The hypothetical lines may differ according to the vehicle model.• The outline drawing shows the figure that projected vehicle from the upper side.

HOW TO USE THIS MANUAL90

0{35

.43}

191{

7.52

}

223 {8.78}

A

DIMENSIONS

FRAME DIMENSIONS 10 FEET

Pay Load:2t Engine:SL Mission:5MT

Flat-plane dimensions

Straight-line dimensions

Shows applicable vehicle

Shows dimension

Shows imaginary reference line

Shows box size

B

B I

E K L N R

QO

Shows point symbol

D E

C

F G H I J K L M N O P Q R S T

365{14.37}

11{0.43}

171{6.73}95{3.74}

853{33.58}

1,078{42.44} 814{32.05} 807{23.90} 1,192{46.93}

1,227{48.31}

27{1.06} 85{3.35}

598{23.54} 792{31.18} 584{22.99} 489{19.25}

358{14.09}

172{6.77} 131{5.16}

850{33.48}

1,229{48.39}

150{5.91}

195{

7.68

}12

6{4.

96}

48{1

.89}

165{

6.50

}20

0{7.

87}

395{

15.5

5}

126{

4.96

}

293{

11.5

4}

300{

11.8

1}17

7{6.

97}

247{

9.72

}

202{

7.95

}

313{

12.3

2}

198{

7.80

}30

0{11

.81}

290{

11.4

2}

500{

19.6

9}

836{

32.9

1}

520{

20.4

7}

634{

24.9

6}

930{

36.6

1}

888{

34.9

6}

888{

34.9

6}

mm{in}

635{

25.0

}

Shows point name

Shows slot

Pointsymbol

A Side member outer front end

Side member standard hole


14.5 {0.57} 10 {0.39} 10 {0.39}

10 {0.39}

13x15{0.51x0.59}

Dumper mounting hole

Cabin mounting bracket

Front spring hanger rear

Air duct bracketFront spring hanger front

Crossmember No.1 guide pipe-

Crossmember No.2 side hole

Crossmember No.3 side holeRadiator guide bracket

B

CD

EFGHI

J

DesignationHole diameteror bolt or nutsize mm{in}

Hole diameteror bolt or nutsize mm{in}

19 {0.75}

40 {1.57} 13 {0.51}

33 {1.30}

54 {2.13}

Pointsymbol

K

Rear spring hanger frontSpring helper bracketStopper bracketSpring helper bracket

Rear spring hanger rearCrossmember No.6 side hole

10 {0.39}

Crossmember No.4 side holeCrossmember No.5 side hole

L

MN

OPQRS

T

Designation

70 {2.76}

70 {2.76} 19 {0.75}

19 {0.75}

13.7 {0.54}

67 {2.64}

10 {0.39} 33 {1.30}

AVF2010B001


I–3

I

How To Read Cabin Dimensions• Cabin dimensions are the actual dimensions between two standard points.• When there are no specific indications, the standard points and dimensions are symmetrical in regard to the

center of the vehicle.

A B C D E

F

Fr FrFr FrFr

Fr

B,

A,

C,

D,

E,

F,

EF

C

D

B

A

1,589 {62.56}

740 {29.13}

1,881 {74.06}

1,881 {74.06}

1,723 {67.83}

1,705 {67.13}

1,399 {55.08}

1,735 {68.31}

554 {21.81}

1,742 {68.58}

1,659 {65.31}

1,815 {71.46}305 {12.01}

1,574 {61.97}

1,737 {68.39}

246 {9.69}

313 {12.32}

585 {23.03}

DIMENSIONS

FRONT BODY DIMENSIONS

AII Models

Shows vehicle section

Shows conforming cabin

Shows point symbol(Right side of vehicle)

Shows point symbol(Left side of vehicle)

Shows measured location

Shows detail drawing of points

Shows front of vehicle

9

87

5

4

3

1

2

10

1817

15 16

141311

126

Mesuredlocation

Dimensions mm{in}

1

2

3

4

5

6

7

89

Mesuredlocation

Dimensions mm{in}

10

11

12

13

14

15

16

1718

AVF2010B002

I–4


Symbols of Body Dimensions• The following 8 symbols are used to indicate the standard points.

End Of Sie

MEANINGSYMBOLMEANINGSYMBOL

Center of circular hole

Center elliptical hole

Edge of hole

Notch

Panel seam, bead, etc.

Bolt tip(arrow only)

Center of rectangular-shaped hole

Edge of rectangular-shaped hole

AVF2010B003

II–1

II

I IDIMENSIONS

DIMENSIONS ......................................................... II-2FRAME DIMENSIONS......................................... II-2FRONT BODY STRAIGHT-LINE

DIMENSIONS (1) .............................................. II-4FRONT BODY STRAIGHT-LINE

DIMENSIONS (2) .............................................. II-5CABIN SIDE FRAME STRAIGHT-LINE

DIMENSIONS ................................................... II-6ROOM STRAIGHT-LINE DIMENSIONS (1) ........ II-7ROOM STRAIGHT-LINE DIMENSIONS (2) ........ II-8ROOM STRAIGHT-LINE DIMENSIONS (3) ........ II-9REAR BODY STRAIGHT-LINE

DIMENSIONS (1) ............................................ II-10REAR BODY STRAIGHT-LINE

DIMENSIONS (2) ............................................ II-11

II–2

DIMENSIONS

FRAME DIMENSIONSAVF981638010B01


DIMENSIONS

930

{36.

61}

660

{25.

98}

842

{33.

15}

865

{34.

06}

842

{33.

15}

1,23

0 {4

8.43

}

580

{22.

83}

1,22

4 {4

8.19

}

1,28

1 {5

0.43

}

1,03

0 {4

0.55

}

1,22

4 {4

8.19

}

mm {in}

A B C D E F G H I J K

RH

:154

{6.

06}

238

{9.3

7}

25

{0.98}

408

{16.06}104

{4.09}

95

{3.74}

435

{17.13}

548{21.57}

567{22.32}

507{19.96}

913{35.94}

325{12.80}

LH:1

39 {

5.47

}

255

{10.

04}

362

{14.

25}

238

{9.3

7}

148

{5.8

3}

4 {0

.16}

175

{6.8

9}

186

{7.3

2}

305

{12.

01}

374

{14.

72}

AVF9816B001

DIMENSIONS

II–3

II


.

End Of Sie

mm {in}

A D F H I K

552{21.73}

1,053{41.46}

600{23.62}

1,193 {46.97}

1,081 {42.56}

1,521{59.88}

1,115 {43.90}

1,658 {65.28}

508{20.00}

1,352{53.23}

1,252 {49.29}

1,771{69.72}

1,756 {69.13}

2,141{84.29}

AVF9816B002

Point symbol Designation

Hole diameter or bolt or nut size mm{in}

A Cabin mounting bracket ø23 {0.91}B Bumper stay bracket ø15 {0.59}C Rebound stop bracket ø12.5 {0.49}D Upper arm bracket ø16 {0.63}E Rebound stop bracket ø12.5 {0.49}F Cabin mounting bracket ø60 {2.36}

G Torsion bar bracket ø13.7 {0.54}H Cabin mounting bracket ø65 {2.56}I Cabin mounting bracket ø26 {1.02}J Side member ø15 {0.59}K Cabin mounting bracket ø36 {1.42}



II–4

DIMENSIONS

FRONT BODY STRAIGHT-LINE DIMENSIONS (1)AVF981653020B01

.

End Of Sie

A A'B B'

C C'

D D'E E'

1

3

5

9

6

8

7

4

2

1012 11

13 14

AVF9816B003

A B C D E

Fr FrFr Fr Fr

AVF9816B004

Mesured location Dimensions mm{in}

1 1,229 {48.39}2 714 {28.11}3 1,410 {55.51}4 1,120 {44.09}5 288 {11.34}6 980 {38.58}7 504 {19.84}

8 1,410 {55.51}9 509 {20.04}

10 1,125 {44.29}11 415 {16.34}12 986 {38.82}13 711 {27.99}14 785 {30.91}


DIMENSIONS

II–5

II

FRONT BODY STRAIGHT-LINE DIMENSIONS (2)AVF981653020B02

.

End Of Sie

F

E

D

C B

A

A'

B'

C'D'

E'

9

8

7

54

3

10

13

11

12

6

1

2

AVF9816B005

A

F

B C D E

Fr Fr FrFr

Fr

Fr

AVF9816B006


1 1,240 {48.82}2 570 {22.44}3 1,452 {57.17}4 1,438 {56.61}5 1,434 {56.46}6 1,360 {53.54}7 1,342 {52.83}

8 383 {15.08}9 1,448 {57.01}

10 546 {21.50}11 1,457 {57.36}12 928 {36.54}13 1,236 {48.66}


II–6

DIMENSIONS

CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONSAVF981670010B01

.

End Of Sie

A

B

C

EH

K

I

J

F

GD1

3

5

9

687

4

2 10 12

11

13

14

17

1918

20

21

1615

AVF9816B007

A B C D

G,H I

GH

J K

E

F

Fr FrFr Fr

Fr FrFrFr Fr

Fr

AVF9816B008


1 989 {38.94}2 1,032 {40.63}3 1,155 {45.47}4 1,023 {40.28}5 447 {17.60}6 844 {33.23}7 1,116 {43.94}8 1,127 {44.37}9 1,125 {44.29}10 1,194 {47.01}11 1,376 {54.17}

12 1,186 {46.69}13 1,133 {44.61}14 1,253 {49.33}15 1,293 {50.91}16 1,241 {48.86}17 924 {36.38}18 1,436 {56.54}19 941 {37.05}20 917 {36.10}21 1,046 {41.18}


DIMENSIONS

II–7

II

ROOM STRAIGHT-LINE DIMENSIONS (1)AVF981670001B01

.

End Of Sie

A

B

C

E

F

G

D

1

35

6

4

2

AVF9816B009

A B C

F G

D E

Fr Fr FrFr

Fr Fr

Fr

AVF9816B010


1 RH:1,000 {39.37}, LH:1,012 {39.84}2 RH:914 {35.98}, LH:927 {36.50}3 RH:805 {31.69}, LH:820 {32.28}

4 RH:1,239 {48.78}, LH:1,248 {49.13}5 RH:1,003 {35.49}, LH:1,015 {39.96}6 RH:1,002 {39.45}, LH:1,015 {39.96}


II–8

DIMENSIONS


.

End Of Sie

A

BJ

C

E

F

G

D

I

H

8

7

5

4

3

6

1

2

AVF9816B011

A

Fr Fr FrFr Fr

FrFrFr

B C

F G H I J

D E

FrFr

AVF9816B012


1 1,120 {44.09}2 880 {34.65}3 793 {31.22}4 1,190 {46.85}5 1,017 {40.04}

6 823 {32.40}7 1,774 {69.84}8 1,727 {67.99}

J-J’ 1,506 {59.29}


DIMENSIONS

II–9

II


.

End Of Sie

A

B

C

E

H

F

IG

D

7

5

4

3

6

1

2

AVF9816B013

D ECBA

GF H I

Fr

Fr Fr

Fr

Fr Fr Fr

Fr

Fr

AVF9816B014


1 1,288 {50.71}2 983 {38.70}3 1,050 {41.34}4 1,023 {40.28}

5 801 {31.54}6 712 {28.03}7 483 {19.02}

I-I’ 1,529 {60.20}


II–10

DIMENSIONS

REAR BODY STRAIGHT-LINE DIMENSIONS (1)AVF981670002B01

.

1

3

5

9

6

8

7

4

2

10

12

11

1314

1718

16

15

A

B

D

D'

B'

C'

A'

E

F

E'

C

AVF9816B015

A B

E'

C

E F

D C',D'

C'

D'Fr

Fr

Fr Fr Fr Fr

Fr

Fr

AVF9816B016


1 938 {36.93}2 325 {12.80}3 1,139 {44.84}4 437 {17.20}5 737 {29.02}6 1,334 {52.52}7 1,300 {51.18}8 158 {6.22}9 881 {34.70}

10 1,417 {55.79}11 1,344 {52.91}12 1,312 {51.65}13 312 {12.30}14 1, 257 {49.49}15 1,130 {44.49}16 1,541 {60.67}17 1,025 {40.35}18 1,229 {48.39}


DIMENSIONS

II–11

II

End Of Sie

REAR BODY STRAIGHT-LINE DIMENSIONS (2)AVF981670002B02

.

End Of Sie

13

5

9

68

7

4

2

10

12

11

13

14

16

15

A

B

D

E

F' FD'

B'

C'

A'

E'

C

AVF9816B017

A B

E'

C

E F

D C',D'

C'

D'Fr

Fr

Fr Fr Fr Fr

Fr

Fr

AVF9816B018


1 652 {25.67}2 1,334 {52.52}3 1,270 {50.00}4 354 {13.94}5 1,365 {53.74}6 1,322 {52.05}7 400 {15.75}8 1,033 {40.67}

9 1,510 {59.45}10 1,479 {58.23}11 1,416 {55.75}12 1,316 {51.81}13 1,316 {51.81}14 156 {6.14}15 1,218 {47.95}16 490 {19.29}


CONTENTS

RANGERBodyMeasurementChartManual

FOREWORD

This manual has been prepared to provide information covering normal service repairs and maintenance for the Ranger.


Ford Motor Company

APPLICATION:This manual is applicable to vehicles beginning with the Vehicle Identification Numbers (VIN), and related materials shown on the following page.

© 2005 Ford Sales & Sarvice (Thailand) Co., Ltd.PRINTED IN THAILAND, DECEMBER 2005F340–20–05L

TitleSection

Previous New

GENERAL INFORMATION I 00

DIMENSIONS II 80D


MNB BS✻✻✻✻✻✻MNB DS✻✻✻✻✻✻MNB LS✻✻✻✻✻✻MNB US✻✻✻✻✻✻

00–00–1

00GENERAL INFORMATIONSECTION

00Toc of SCTGENERAL INFORMATION . . . 00-00

Toc of SCT00–00 GENERAL INFORMATIONVEHICLE IDENTIFICATION NUMBER

(VIN) CODE . . . . . . . . . . . . . . . . . . . . . . 00–00–1VEHICLE IDENTIFICATION NUMBERS

(VIN). . . . . . . . . . . . . . . . . . . . . . . . . . . . 00–00–1

HOW TO USE THIS MANUAL . . . . . . . . . 00–00–2ABBREVIATION . . . . . . . . . . . . . . . . . . . . 00–00–4

End of Toc

VEHICLE IDENTIFICATION NUMBER (VIN) CODEDCF000000000B05

End Of SieVEHICLE IDENTIFICATION NUMBERS (VIN)

DCF000000000B06MNB BS******MNB DS******MNB LS******MNB US******End Of Sie

M N B B S 1 D 1 0 6 W 1 2 3 4 5 6

MNB= FORD (Thailand)

S= Japan (for Thailand)

World manufacturer identification

Body style

0

1= WL-C (2.5 L-DI)2= WL-3 (2.5 L Diesel-Emission Turbo)9= WE-C (3.0 L-DI)

Product sorce

Air bag

Serial No.

No meaning

Engine type

Gross vehicle weight

6= 20067= 2007

D= 2268—2721 kg {5001—6000 lbs}E= 2722—3175 kg {6001—7000 lbs}

A= Regular cab.-without boxB= Regular cab.-with boxE= Double cab.-without boxF= Double cab.-with box1= Stretch cab. (with Rear Access System) -without box2= Stretch cab. (with Rear Access System) -with box

Plant W=A. A. Thailand

Production year

B= Seatbelt onlyD= with Air bag (Driver side)L= with Air bag (Driver and Passenger)U= with Air bag (Driver, Passenger and Side air bag)

DCF000ZWB001

00–00–2

GENERAL INFORMATION

HOW TO USE THIS MANUALDCF000000000B03


How To Read Frame Dimensions• Frame dimensions are the dimensions measured by projecting certain reference points onto a plane surface.• When there are no specific indications, the sta ndard points and dimensions are symmetrical in regard to the


Example

900{

35.4

3}

191{

7.52

}

223 {8.78}

A

DIMENSIONS






Shows dimension


Shows box size

B

B I

E K L N R

QO

Shows point symbol

D E

C


365{14.37}

11{0.43}

171{6.73}95{3.74}

853{33.58}

1,078{42.44} 814{32.05} 807{23.90} 1,192{46.93}

1,227{48.31}

27{1.06} 85{3.35}

598{23.54} 792{31.18} 584{22.99} 489{19.25}

358{14.09}

172{6.77} 131{5.16}

850{33.48}

1,229{48.39}

150{5.91}

195{

7.68

}12

6{4.

96}

48{1

.89}

165{

6.50

}20

0{7.

87}

395{

15.5

5}

126{

4.96

}

293{

11.5

4}

300{

11.8

1}17

7{6.

97}

247{

9.72

}

202{

7.95

}

313{

12.3

2}

198{

7.80

}30

0{11

.81}

290{

11.4

2}

500{

19.6

9}

836{

32.9

1}

520{

20.4

7}

634{

24.9

6}

930{

36.6

1}

888{

34.9

6}

888{

34.9

6}

mm{in}

635{

25.0

}

Shows point name

Shows slot

Pointsymbol




14.5 {0.57} 10 {0.39} 10 {0.39}

10 {0.39}

13x15{0.51x0.59}








B

CD

EFGHI

J



19 {0.75}

40 {1.57} 13 {0.51}

33 {1.30}

54 {2.13}

Pointsymbol

K



10 {0.39}


L

MN

OPQRS

T

Designation

70 {2.76}

70 {2.76} 19 {0.75}

19 {0.75}

13.7 {0.54}

67 {2.64}

10 {0.39} 33 {1.30}

DBG0980B100

GENERAL INFORMATION

00–00–3

00

How To Rear Cabin Dimensions• Cabin dimensions are the actual dimensions between two standard points.• When there are no specific indications, the standard points and dimensions are symmetrical in regard to the

center of the vehicle.Example

FRONT BODY STRAIGHT-LINE DIMENSIONS (1)

Point symbol

DesignationHole diameter or bolt or nut size mm {in}

A Shroud panel datum hole ø7 {0.28}B Shroud panel datum hole ø7 {0.28}C Shroud panel datum hole ø7 {0.28}

A

C

D

E

F

A'

B'

C'

D'

E'

F'

795

199

873

3641,122

1,205

832 539

908

388

255

353

1,416

1,410

435

550

mm

{31.30}

{7.83}

{34.37}

{14.33}{44.17}

{47.44}

{32.76} {21.22}

{35.75}

{15.28}

{10.04}

{13.90}

{55.75}

{55.51}

{17.13}

{21.65}

{in}

FrFrFrFrFr

Fr

A B,B,

B B,

C D E

F

D Shroud panel datum hole ø7 {0.28}E Shroud panel datum hole ø6.2 {0.24}F Crossmember datum hole ø10 {0.39}

Point symbol



Shows dimension


Shows detaildrawing of points

Shows point name

Shows front ofvehicle


DBG0980B101

00–00–4

GENERAL INFORMATION


End Of SieABBREVIATION

DCF000000000B04

End Of Sie

SYMBOL MEANING SYMBOL MEANING



Notch





MZZ2010B016

CM Control moduleCtr CenterDSC Dynamic stability controlFr FrontHU Hydraulic unitLH LeftM MetallicMC MicaRH RightRr Rear

09–80D–1

09BODY & ACCESSORIESSECTION

80DToc of SCTBODY STRUCTURE

[DIMENSIONS] . . . . . . . . . . . 09-80D

Toc of SCT09–80D BODY STRUCTURE [DIMENSIONS]FRAME DIMENSIONS (UNDERBODY

REGULAR CAB 2WD) . . . . . . . . . . . . . 09–80D–2FRAME DIMENSIONS (UNDERBODY

DOUBLE CAB 2WD). . . . . . . . . . . . . . . 09–80D–4FRAME DIMENSIONS (UNDERBODY

STRETCH CAB {WITH REAR ACCESS SYSTEM} 2WD). . . . . . . . . . . . . . . . . . . 09–80D–6

FRAME DIMENSIONS (UNDERBODY STRETCH CAB {WITH REAR ACCESSSYSTEM} HI-RIDER). . . . . . . . . . . . . . . 09–80D–8

FRAME DIMENSIONS (UNDERBODY DOUBLE CAB 4WD). . . . . . . . . . . . . . . 09–80D–10

FRAME DIMENSIONS (UNDERBODY STRETCH CAB {WITH REAR ACCESSSYSTEM} 4WD). . . . . . . . . . . . . . . . . . . 09–80D–12

FRONT BODY STRAIGHT-LINE DIMENSIONS (1) . . . . . . . . . . . . . . . . . . 09–80D–14

FRONT BODY STRAIGHT-LINE DIMENSIONS (2) . . . . . . . . . . . . . . . . . . 09–80D–15

CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS (REGULAR CAB) . . . . . . 09–80D–17

CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS (DOUBLE CAB) . . . . . . . 09–80D–18

CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS (STRETHC CAB {WITH REAR ACCESS SYSTEM}, HI-RIDER) . . . . . . . . . . . . . . . . . . . . . . . . 09–80D–19

ROOM STRAIGHT-LINE DIMENSIONS(REGULAR CAB) . . . . . . . . . . . . . . . . . . 09–80D–21

ROOM STRAIGHT-LINE DIMENSIONS(DOUBLE CAB) . . . . . . . . . . . . . . . . . . . 09–80D–22

ROOM STRAIGHT-LINE DIMENSIONS(STRETHC CAB {WITH REAR ACCESSSYSTEM}, HI-RIDER). . . . . . . . . . . . . . . 09–80D–24

End of Toc

09–80D–2

BODY STRUCTURE [DIMENSIONS]

FRAME DIMENSIONS (UNDERBODY REGULAR CAB 2WD)DCF098038010B01


A B C D E F G H I L MN O PKJ

930

237

4 21 7588

314

113 167

453 568 4981,115 1,007

310

160

125

267

425

250

148

175

385

400

400

385 81

385

385

754

660

502

883

891

883

1,23

0

1,22

4

1,14

0

1,15

0

1,14

0

1,02

4

mm

269

{36.

61}

{9.3

3}

{0.16} {0.83} {2.95}{3.46}

{12.36}

{4.45} {6.57}

{17.83} {22.36} {19.61}{43.90} {39.65}

{12.

20}

{6.3

0}

{4.9

2}

{10.

51}

{16.

73}

{9.8

4}

{5.8

3}

{6.8

9}

{15.

16}

{15.

75}

{15.

75}

{15.

16}

{3.1

9}

{15.

16}

{15.

16}

{29.

69}

{25.

98}

{19.

76}

{34.

76}

{35.

08}

{34.

76}

{48.

43}

{48.

19}

{44.

88}

{45.

28}

{44.

88}

{40.

31}

{in}

Q

{10.

59}

DBG0980B001


09–80D–3

80D


End Of Sie

A F H I J L MO PK

1,081

1,5211,075

572619

1,216

1,115

1,6581,217 1,278

568

1,521

1,007

1,191

501

953

271

mm

{42.56}

{59.88}{42.32}

{22.52}{24.37}

{47.87}

{43.90}

{65.28}{47.91} {50.31}

{22.36}

{59.88}

{39.65}

{46.89}

{19.72}

{37.52}

{10.67}

{in}

DBG0980B002


Hole diameter or bolt or nut size mm {in}

A Cabin mounting bracket No.1 ø27 {1.06}B Bumper stay bracket ø15 {0.59}C Tie down hook mounting hole ø13.5 {0.53}

D Front suspension bracket tension rod ø25 {0.98}

E Rebound stopper bracket ø12.5 {0.49}F Front suspension bracket ø16 {0.63}G Rebound stopper bracket ø12.5 {0.49}H Cabin mounting bracket No.2 ø60 {2.36}I Cabin mounting bracket No.3 ø65 {2.56}J Box bracket No.1 ø20 {0.79}

K Box bracket No.2 ø16 {0.63}K’ Box bracket No.2 ø20 {0.79}

L Box bracket No.3ø16 x 23

{0.63 x 0.91}L’ Box bracket No.3 ø20 {0.79}M Box mounting hole ø20 {0.79}N Front spring hanger ø14 {0.55}O Dumper bracket M12 {0.47}P Dumper bracket M12 {0.47}Q Rear spring hanger ø32 {1.26}



09–80D–4


FRAME DIMENSIONS (UNDERBODY DOUBLE CAB 2WD)DCF098038010B02


A B C E FN G H I J MQO RP LKD

88 314{3.46} {12.36}

930

237

4 21 75113 206

453 760 4981,115 777

310

160

267

105

425

250

148

175 81

309

385

385

754

660

883

891

883

1,23

0

1,22

4

1,29

0

1,14

0

1,13

0

1,02

4

400

400

399

269

mm

502

125

{36.

61}

{9.3

3}

{0.16} {0.83} {2.95}{4.45} {8.11}

{17.83} {29.92} {19.61}{43.90} {30.59}

{12.

20}

{6.3

0}

{10.

51}

{4.1

3}{1

6.73

}

{9.8

4}

{5.8

3}

{6.8

9}

{3.1

9}

{12.

17}

{15.

16}

{15.

16}

{29.

69}

{25.

98}

{34.

76}

{35.

08}

{34.

76}

{48.

43}

{48.

19}

{50.

79}

{44.

88}

{44.

49}

{40.

31}

{15.

75}

{15.

75}

{15.

71}

{10.

59}

{in}

{19.

76}

{4.9

2}

DBG0980B003


09–80D–5

80D


End Of Sie

A F H I L MP QJ K

1,081

1,5211,075

572619

1,216

1,115

1,658

501

239

1,475 1,231

772

777

mm

1,375

1,191

953

{42.56}

{59.88}{42.32}

{22.52}{24.37}

{47.87}

{43.90}

{65.28}{58.07} {48.46}

{30.39}

{54.13}

{30.59}

{46.89}

{19.72}

{9.41}

{in}

{37.52}

DBG0980B004





E Rebound stopper bracket ø12.5 {0.49}F Front suspension bracket ø16 {0.63}G Rebound stopper bracket ø12.5 {0.49}H Cabin mounting bracket No.2 ø60 {2.36}I Cabin mounting bracket No.3 ø65 {2.56}J Cabin mounting bracket No.4 ø30 {1.18}

K Box bracket No.1 ø16 {0.63}K’ Box bracket No.1 ø20 {0.79}

L Box bracket No.3ø16 x 23

{0.63 x 0.91}L’ Box bracket No.3 ø20 {0.79}M Box mounting hole ø20 {0.79}N Front suspension bracket ø48.5 {1.91}O Front spring hanger ø14 {0.55}P Dumper bracket M12 {0.47}Q Dumper bracket M12 {0.47}R Rear spring hanger ø32 {1.26}



09–80D–6


FRAME DIMENSIONS (UNDERBODY STRETCH CAB {WITH REAR ACCESS SYSTEM} 2WD)DCF098038010B03


A B C D E F G H I M LN O KJ P

930

237

4 21 7588

314

113

453 208 4981,642 1,007

310

160

125

267

425

250

148

240 81

385

385

385

754

660

502

883

891

883

1,23

0

1,22

4

1,14

0

1,14

0

1,02

4

400

400

mm

269

{36.

61}

{9.3

3}

{0.16} {0.83} {2.95}{3.46}

{12.36}

{4.45}

{17.83} {8.19} {19.61}{64.65} {39.65}

{12.

20}

{6.3

0}

{4.9

2}

{10.

51}

{16.

73}

{9.8

4}

{5.8

3}

{9.4

5}

{3.1

9}{1

5.16

}

{15.

16}

{15.

16}

{29.

69}

{25.

98}

{19.

76}

{34.

76}

{35.

08}

{34.

76}

{48.

43}

{48.

19}

{44.

88}

{44.

88}

{40.

31}

{15.

75}

{15.

75}

{in}

{10.

59}

DBG0980B005


09–80D–7

80D


End Of Sie

A F H I J K LN O

1,081

1,5211,075

572 619

1,216

1,645

2,052 1,209

1,521

953

1,007

1,191

501

257

mm

{42.56}

{59.88}{42.32}

{22.52} {24.37}

{47.87}

{64.76}

{80.79} {47.60}

{59.88}

{37.52}

{39.65}

{46.89}

{19.72}

{10.12}

{in}

DBG0980B006





E Rebound stopper bracket ø12.5 {0.49}F Front suspension bracket ø16 {0.63}G Rebound stopper bracket ø12.5 {0.49}H Cabin mounting bracket No.2 ø60 {2.36}I Cabin mounting bracket No.3 ø65 {2.56}

J Box bracket No.1 ø16 {0.63}J’ Box bracket No.1 ø20 {0.79}

K Box bracket No.3ø16 x 23

{0.63 x 0.91}K’ Box bracket No.3 ø20 {0.79}L Box mounting hole ø20 {0.79}M Front spring hanger ø14 {0.55}N Dumper bracket M12 {0.47}O Dumper bracket M12 {0.47}P Rear spring hanger ø32 {1.26}



09–80D–8


FRAME DIMENSIONS (UNDERBODY STRETCH CAB {WITH REAR ACCESS SYSTEM} HI-RIDER)DCF098038010B06


A B C L D E FM G H I PN O KJ Q

930

237

4 21 95

408

104

435 208 4981,642 1,007

310

160

42 27255

362

238

148

240 89

385

385

385

754

660

842

865

842

1,23

0

1,22

4

1,14

0

1,14

0

1,02

4

406

406

269

mm

{36.

61}

{9.3

3}

{0.16} {0.83} {3.74}

{16.06}

{4.09}

{17.13} {8.19} {19.61}{64.65} {39.65}

{12.

20}

{6.3

0}

{1.6

5}

{1.0

6}

{10.

04}

{14.

25}

{9.3

7}

{5.8

3}

{9.4

5}

{3.5

0}{1

5.16

}

{15.

16}

{15.

16}

{29.

69}

{25.

98}

{33.

15}

{34.

06}

{33.

15}

{48.

43}

{48.

19}

{44.

88}

{44.

88}

{40.

31}

{15.

98}

{15.

98}

{10.

59}

{in}

DBG0980B009


09–80D–9

80D


End Of Sie

A E G H I J KO P

1,081

1,521

1,053

552 600

1,193

1,645

2,052 1,209

1,521

923

1,007

1,191

501

257

mm

{42.56}

{59.88}

{41.46}

{21.73} {23.62}

{46.97}

{64.76}

{80.79} {47.60}

{59.88}

{36.34}

{39.65}

{46.89}

{19.72}

{10.12}

{in}

DBG0980B010



A Cabin mounting bracket No.1 ø27 {1.06}B Bumper stay bracket ø15 {0.59}C Tie down hook mounting hole ø13.5 {0.53}D Rebound stopper bracket ø12.5 {0.49}E Front suspension bracket ø16 {0.63}F Rebound stopper bracket ø12.5 {0.49}G Cabin mounting bracket No.2 ø60 {2.36}H Cabin mounting bracket No.3 ø65 {2.56}I Box bracket No.1 ø16 {0.63}I’ Box bracket No.1 ø20 {0.79}

J Box bracket No.3ø16 x 23

{0.63 x 0.91}J’ Box bracket No.3 ø20 {0.79}K Box mounting hole ø20 {0.79}L Front suspension bracket ø16.5 {0.65}M Front suspension bracket ø40 {1.57}N Front spring hanger ø14 {0.55}O Dumper bracket M12 {0.47}P Dumper bracket M12 {0.47}Q Rear spring hanger ø32 {1.26}



09–80D–10


FRAME DIMENSIONS (UNDERBODY DOUBLE CAB 4WD)DCF098038010B04


A B C DM E N F G H I P R LQO KJ

930

237

4 21 95

408

104 206

435 760 4981,115 777

310

160

42

27255

362

238

148

175 89

309

385

269

385

754

660

842

865

842

1,23

0

1,22

4

1,29

0

1,14

0

1,13

0

1,02

4

400

406

406

mm

{36.

61}

{9.3

3}

{0.16} {0.83} {3.74}

{16.06}

{4.09} {8.11}

{17.13} {29.92} {19.61}{43.90} {30.59}

{12.

20}

{6.3

0}

{1.6

5}

{1.0

6}

{10.

04}

{14.

25}

{9.3

7}

{5.8

3}

{6.8

9}

{3.5

0}

{12.

17}

{15.

16}

{10.

59}

{15.

16}

{29.

69}

{25.

98}

{33.

15}

{34.

06}

{33.

15}

{48.

43}

{48.

19}

{50.

79}

{44.

88}

{44.

49}

{40.

31}

{15.

75}

{15.

98}

{15.

98}

{in}

DBG0980B007


09–80D–11

80D


End Of Sie

A E G H K LP QI J

mm

1,081

1,521

1,053

552600

1,193

1,115

1,658

501

239

1,475 1,231

772

777

1,375

1,191

923

{in}

{42.56}

{59.88}

{41.46}

{21.73}{23.62}

{46.97}

{43.90}

{65.28} {58.07} {48.46}

{30.39}

{54.13}

{30.59}

{46.89}

{19.72}

{36.34}

{9.41}

DBG0980B008



A Cabin mounting bracket No.1 ø27 {1.06}B Bumper stay bracket ø15 {0.59}C Tie down hook mounting hole ø13.5 {0.53}D Rebound stopper bracket ø12.5 {0.49}E Front suspension bracket ø16 {0.63}F Rebound stopper bracket ø12.5 {0.49}G Cabin mounting bracket No.2 ø60 {2.36}H Cabin mounting bracket No.3 ø65 {2.56}I Cabin mounting bracket No.4 ø30 {1.18}J Box bracket No.1 ø16 {0.63}J’ Box bracket No.1 ø20 {0.79}

K Box bracket No.3ø16 x 23

{0.63 x 0.91}K’ Box bracket No.3 ø20 {0.79}L Box mounting hole ø20 {0.79}M Front suspension bracket ø16.5 {0.65}N Front suspension bracket ø40 {1.57}O Front spring hanger ø14 {0.55}P Dumper bracket M12 {0.47}Q Dumper bracket M12 {0.47}R Rear spring hanger ø32 {1.26}



09–80D–12


FRAME DIMENSIONS (UNDERBODY STRETCH CAB {WITH REAR ACCESS SYSTEM} 4WD)DCF098038010B05



930

237

4 21 95

408

104

435 208 4981,642 1,007

310

160

42 27255

362

238

148

240 89

385

385

385

754

660

842

865

842

1,23

0

1,22

4

1,14

0

1,14

0

1,02

4

406

406

269

mm

{36.

61}

{9.3

3}

{0.16} {0.83} {3.74}

{16.06}

{4.09}

{17.13} {8.19} {19.61}{64.65} {39.65}

{12.

20}

{6.3

0}

{1.6

5}

{1.0

6}

{10.

04}

{14.

25}

{9.3

7}

{5.8

3}

{9.4

5}

{3.5

0}{1

5.16

}

{15.

16}

{15.

16}

{29.

69}

{25.

98}

{33.

15}

{34.

06}

{33.

15}

{48.

43}

{48.

19}

{44.

88}

{44.

88}

{40.

31}

{15.

98}

{15.

98}

{10.

59}

{in}

DBG0980B009


09–80D–13

80D


End Of Sie

A E G H I J KO P

1,081

1,521

1,053

552 600

1,193

1,645

2,052 1,209

1,521

923

1,007

1,191

501

257

mm

{42.56}

{59.88}

{41.46}

{21.73} {23.62}

{46.97}

{64.76}

{80.79} {47.60}

{59.88}

{36.34}

{39.65}

{46.89}

{19.72}

{10.12}

{in}

DBG0980B010



A Cabin mounting bracket No.1 ø27 {1.06}B Bumper stay bracket ø15 {0.59}C Tie down hook mounting hole ø13.5 {0.53}D Rebound stopper bracket ø12.5 {0.49}E Front suspension bracket ø16 {0.63}F Rebound stopper bracket ø12.5 {0.49}G Cabin mounting bracket No.2 ø60 {2.36}H Cabin mounting bracket No.3 ø65 {2.56}I Box bracket No.1 ø16 {0.63}I’ Box bracket No.1 ø20 {0.79}

J Box bracket No.3ø16 x 23

{0.63 x 0.91}J’ Box bracket No.3 ø20 {0.79}K Box mounting hole ø20 {0.79}L Front suspension bracket ø16.5 {0.65}M Front suspension bracket ø40 {1.57}N Front spring hanger ø14 {0.55}O Dumper bracket M12 {0.47}P Dumper bracket M12 {0.47}Q Rear spring hanger ø32 {1.26}



09–80D–14


FRONT BODY STRAIGHT-LINE DIMENSIONS (1)DCF098053020B01

.

End Of Sie

A

C

D

E

F

A'

B'

C'

D'

E'

F'

795

199

873

3641,122

1,205

832 539

908

388

255

353

1,416

1,410

435

550

mm

{31.30}

{7.83}

{34.37}

{14.33}{44.17}

{47.44}

{32.76} {21.22}

{35.75}

{15.28}

{10.04}

{13.90}

{55.75}

{55.51}

{17.13}

{21.65}

{in}

DBG0980B011

FrFrFrFrFr

Fr

A B,B,

B B,

C D E

F

DBG0980B012








09–80D–15

80D

FRONT BODY STRAIGHT-LINE DIMENSIONS (2)DCF098053020B02

A

C

D

E F

A'

B'

C'

D'

E'

G

B

570

928

965

383

546

mm

{48.82}

{57.17}

{56.61}

{56.46}{57.01}{53.54}

{57.36}

{52.83}

{42.24}

{65.71}

{22.44}

{36.54}

{37.99}

{15.08}

{21.50}

{in}1,240

1,452

1,438

1,4341,4481,360

1,457

1,342

1,073

1,669

DBG0980B013

09–80D–16


End Of Sie

Fr

Fr Fr

Fr Fr Fr Fr

A B C D E

F,F,

F,

F

G

DBG0980B014



A Windshield garnish installation square hole

6.8 x 6.8{0.27 x 0.27}

B Windshield garnish installation square hole

6.8 x 6.8{0.27 x 0.27}

C Bonnet hinge installation hole ø12 {0.47}D Front fender installation hole ø10 {0.39}

E Shroud gusset datum hole ø14 {0.55}

F Cowl panel datum slotø6.2 x 8

{0.24 x 0.31}F’ Cowl panel datum hole ø6.2 {0.24}G Shroud panel datum hole ø10 {0.39}




09–80D–17

80D

CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS (REGULAR CAB)DCF098070010B01

.

End Of Sie

A

B

C

D

E

F

G

989

1,023

1,0321,155

1,127

1,376

1,196

1,090

1,185

489

mm

{38.94}

{40.28}

{40.63}{45.47}

{44.37}

{54.17}

{47.09}

{42.91}

{46.65}

{19.25}

{in}

DBG0980B015

Fr

Fr Fr FrFr Fr

Fr

A B C D E

F G

DBG0980B016



A Wheel apron panel front datum hole ø12 {0.47}

B Shroud panel datum hole ø7 {0.28}

C Windshield garnish installation square hole

6.8 x 6.8{0.27 x 0.27}

D Door hinge installation hole ø12 {0.47}E Door hinge installation hole ø12 {0.47}F Side frame outer connection -G Side frame outer datum hole ø3.2 {0.13}



09–80D–18


CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS (DOUBLE CAB)DCF098070010B02

.

End Of Sie

A

B

C

D

E

F

G

H

I J

K

989

1,023

1,0321,155

489

848

1,109

1,125

1,127

1,1941,376

1,133

1,186

389

1,1921,128

713

mm

{38.94}

{40.28}

{40.63}{45.47}

{19.25}

{33.39}

{43.66}

{44.37}

{44.29}

{54.17}{47.01}

{44.61}

{15.31}

{46.93}{44.41}

{28.07}

{46.69}

{in}

DBG0980B017

Fr

Fr Fr

Fr Fr Fr Fr

Fr Fr Fr

Fr

A B C

H I J

D E

F G

K

DBG0980B018






6.8 x 6.8{0.27 x 0.27}

D Door hinge installation hole ø12 {0.47}E Door hinge installation hole ø12 {0.47}

F Side frame outer connection -G Door hinge installation hole ø12 {0.47}H Door hinge installation hole ø12 {0.47}I Side frame outer connection -J Side frame outer connection -K Side frame outer datum hole ø3.2 {0.13}




09–80D–19

80D

CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS (STRETHC CAB {WITH REAR ACCESS SYSTEM}, HI-RIDER)

DCF098070010B03

A

B

D

C

E

FH

I

J

G

989

1,032 1,155

1,023

1,197

1,3431,536

1,249

1,284

1,720

1,766

1,296

mm

{38.94}

{40.63} {45.47}

{40.28}

{47.13}

{52.87}{60.47}

{49.17}

{50.55}

{67.72}

{69.53}

{51.02}

{in}

DBG0980B019

FH

I

J

G

E

1,507

1,948

1,724

1,195

1,098

1,135

830

1,207

745

551

mm

{59.33}

{76.69}

{67.87}

{47.05}

{43.23}

{44.69}

{32.68}

{47.52}

{29.33}

{21.69}

{in}

DBG0980B020

09–80D–20


.

End Of Sie

Fr Fr

Fr

Fr Fr

FrFrFr

Fr

Fr

A

F

B C D E

G H JI

DBG0980B021






6.8 x 6.8{0.27 x 0.27}

D Door hinge installation hole ø12 {0.47}E Door hinge installation hole ø12 {0.47}

F Striker installation hole ø7 {0.28}G Striker installation hole ø13 {0.51}H Side frame outer datum hole ø5 {0.20}

I Rear access panel hinge installation hole ø12 {0.47}

J Rear access panel hinge installation hole ø12 {0.47}




09–80D–21

80D

ROOM STRAIGHT-LINE DIMENSIONS (REGULAR CAB)DCF098070001B01

.

B

C

G

F

D

A

E

H-H'RH:804

LH:820

RH:913

LH:927

RH:1,000

LH:1,011 RH:1,243

LH:1,251

RH:954

LH:967

RH:1,009

LH:1,021

1,506

mm

{39.37}

{39.80}

{35.94}

{36.50}

{31.65}

{32.28}

{48.94}

{49.25}

{39.72}

{40.20}

{38.07}

{37.56}

{59.29}

{in}

DBG0980B022

Fr Fr

Fr Fr

Fr

Fr

FrFr

D ECA

F G H

B

DBG0980B023



A Harness installation hole ø7 {0.28}B Front pillar inner datum hole ø10 {0.39}C Cowl side panel datum hole ø12 {0.47}

D Tunnel reinforcement installation hole ø7 {0.28}

E Rear pillar inner datum hole ø12 {0.47}

F Rear pillar inner datum hole ø12 {0.47}

G Rear pillar inner datum slotø8 x 12

{0.31 x 0.47}

H Striker installation slotø8.2 x 7.6

{0.32 x 0.30}



09–80D–22

BODY STRUCTURE [DIMENSIONS] End Of Sie

ROOM STRAIGHT-LINE DIMENSIONS (DOUBLE CAB)DCF098070001B02

B

C

G

H

I

J

F

D

AE

K-K'

L-L'

RH:1,000

RH:1,525

RH:1,002

LH:1,011

LH:1,533

RH:1,239

LH:1,248

LH:1,015

RH:1,002LH:1,015

RH:1,680LH:1,688

RH:913

LH:927 RH:804

LH:820

RH:1,750

LH:1,757

1,506

1,506

mm

{39.45}

{39.80}

{39.37}

{35.94}

{36.50} {31.65}

{32.28}

{48.78}

{49.13}

{39.96}

{39.96}{39.45}

{60.04}

{60.35}

{66.14}{66.46}

{69.17}

{68.90}

{59.29}

{59.29}

{in}

DBG0980B024


09–80D–23

80D

End Of Sie

Fr Fr

Fr Fr FrFrFr

Fr Fr

Fr Fr

Fr

A B D E

F G H I

LK

C

J

DBG0980B025



A Harness installation hole ø7 {0.28}B Front pillar inner datum hole ø10 {0.39}C Cowl side panel datum hole ø12 {0.47}

D Tunnel reinforcement installation hole ø7 {0.28}

E Center pillar inner datum hole ø7 {0.28}F Center pillar inner datum hole ø7 {0.28}G Center pillar inner datum hole ø7 {0.28}

H Rear pillar inner datum hole ø12 {0.47}

I Rear pillar inner datum slotø7 x 9

{0.28 x 0.35}J Rear pillar inner datum hole ø6 {0.24}K Striker installation hole ø10.2 {0.40}

L Striker installation slotø8.2 x 7.6

{0.32 x 0.30}



09–80D–24


ROOM STRAIGHT-LINE DIMENSIONS (STRETHC CAB {WITH REAR ACCESS SYSTEM}, HI-RIDER)DCF098070001B03

A

B

C

K

E

D

G

HF

I

M-M'

RH:1,000

LH:1,011

RH:1,119

LH:1,128

RH:1,272

LH:1,279

RH:1,492

LH:1,498

RH:1,041LH:1,054

RH:1,602LH:1,608

RH:1,509

LH:1,517

RH:1,385

LH:1,394

RH:913

LH:927RH:804

LH:820

J

1,457

mm

{39.37}

{39.80}

{44.06}

{44.41}

{50.08}

{50.35}

{58.74}

{58.98}

{40.98}{41.50}

{63,07}{63.31}

{59.41}

{59.72}

{54.53}

{54.88}

{35.94}

{36.50}{31.65}

{32.28}

{57.36}

{in}

DBG0980B026


09–80D–25

80D

M

FrFr

Fr

Fr

Fr

Fr Fr Fr Fr

Fr

Fr

A

F,H

B C D E

I J KGHF

DBG0980B027



A Harness installation hole ø7 {0.28}B Front pillar inner datum hole ø10 {0.39}C Cowl side panel datum hole ø12 {0.47}D Trim installation hole ø10 {0.39}E Striker installation hole ø7 {0.28}

F Trim installation slotø10 x 15

{0.39 x 0.59}G Striker installation hole ø13 {0.51}

H Rear pillar inner datum hole ø12 {0.47}I Pillar trim datum hole ø6 {0.24}

J Pillar trim datum slotø10 x 20

{0.39 x 0.79}

K Tunnel reinforcement datum hole ø7 {0.28}

M Side frame outer datum hole ø10 {0.39}



09–80D–26


.

End Of Sie

A

B

C

E

D

G

HF

I

L

J

1,362

1,472

1,447

1,2481,101 1,110

770

1,132

965

793

mm

{53.62}

{57.95}

{56.97}

{49.13}{43.35} {43.70}

{30.31}

{44.57}

{37.99}

{31.22}

{in}

DBG0980B028

FH

Fr FrFr

Fr Fr Fr FrFr

Fr Fr

A

F,H

B C D E

I J LG

DBG0980B029



A Harness installation hole ø7 {0.28}B Front pillar inner datum hole ø10 {0.39}C Cowl side panel datum hole ø12 {0.47}D Trim installation hole ø10 {0.39}E Striker installation hole ø7 {0.28}

F Trim installation slotø10 x 15

{0.39 x 0.59}

G Striker installation hole ø13 {0.51}H Rear pillar inner datum hole ø12 {0.47}I Pillar trim datum hole ø6 {0.24}

J Pillar trim datum slotø10 x 20

{0.39 x 0.79}

L Crossmember No.3 datum hole ø10 {0.39}



CONTENTS

RANGEREVERESTBodyMeasurementChartManualSupplement

FOREWORD

This manual has been prepared to provide information covering normal service repairs and maintenance for the RANGER, EVEREST.


Ford Motor Company

APPLICATION:This manual is applicable to vehicles beginning with the Vehicle Identification Numbers (VIN), and related materials shown on the following page.

Note:For the EVEREST, the differences from the RANGER have been described.Information for EVEREST not described in this manual is common to RANGER, therefore, refer to the indicated related-manuals.

© 2006 Ford Motor CompanyPRINTED IN THAILAND, AUGUST 2006F344–10–06H

TitleSection

Previous New

GENERAL INFORMATION I 00

DIMENSIONS II 80D

F344-10-06H(INDEX).fm 1 ページ２００６年８月３日　木曜日　午後５時１２分


RANGERMNB BS✻✻✻✻✻✻MNB DS✻✻✻✻✻✻MNB LS✻✻✻✻✻✻MNB US✻✻✻✻✻✻

EVERESTMNB LS✻✻✻✻✻✻MNB US✻✻✻✻✻✻

F344-10-06H(INDEX).fm 2 ページ２００６年８月３日　木曜日　午後５時１２分

00-00–1

00GENERAL INFORMATIONSECTION

00Toc of SCTGENERAL INFORMATION . . . 00-00

Toc of SCT

00-00 GENERAL INFORMATIONVEHICLE IDENTIFICATION NUMBER (VIN)

CODE. . . . . . . . . . . . . . . . . . . . . . . . . . . 00-00–1VEHICLE IDENTIFICATION NUMBER (VIN)

CODE[EVEREST] . . . . . . . . . . . . . . . . . 00-00–2

VEHICLE IDENTIFICATION NUMBERS (VIN). . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-00–2

VEHICLE IDENTIFICATION NUMBERS (VIN)[EVEREST]. . . . . . . . . . . . . . . . . . . 00-00–2

HOW TO USE THIS MANUAL . . . . . . . . . 00-00–2ABBREVIATION . . . . . . . . . . . . . . . . . . . . 00-00–5

End of TocNG: GENERAL INFORMATIONVEHICLE IDENTIFICATION NUMBER (VIN) CODE

id000000100200

End Of Sie

M N B L S 4 D 1 0 6 W 1 2 3 4 5 6


S= Japan


Body style

0

1= WL-C (2.5 L-DI)9= WE-C (3.0 L-DI)

Product sorce

Air bag

Serial No.

No meaning

Engine type


6= 2006, 7= 2007, 8=2008...

D= 2268—2721 kg {5001—6000 lbs} E= 2722—3175 kg {6001—7000 lbs}

4= New Wagon


Production year

L= with Air bag (Driver and Passenger)U= with Air bag (Driver, Passenger and Side air bag)

arnffb00000049

F344-10-05L(00-00).fm 1 ページ２００６年８月３日　木曜日　午後５時１１分

00-00–2

GENERAL INFORMATION

VEHICLE IDENTIFICATION NUMBER (VIN) CODE[EVEREST]id0000001002a3

End Of SieBM: GENERAL INFORMATIONVEHICLE IDENTIFICATION NUMBERS (VIN)

id000000600100

MNB BS******MNB DS******MNB LS******MNB US******End Of SieVEHICLE IDENTIFICATION NUMBERS (VIN)[EVEREST]

id0000006001a3

MNB LS******MNB US******End Of SieHOW TO USE THIS MANUAL

id000000600900


How To Read Frame Dimensions• Frame dimensions are the dimensions measured by projecting certain reference points onto a plane surface.• When there are no specific indications, the sta ndard points and dimensions are symmetrical in regard to the


M N B L S 4 D 1 0 6 W 1 2 3 4 5 6


S= Japan


Body style

0

1= WL-C (2.5 L-DI)9= WE-C (3.0 L-DI)

Product sorce

Air bag

Serial No.

No meaning

Engine type


6= 2006, 7= 2007, 8=2008...

D= 2268—2721 kg {5001—6000 lbs} E= 2722—3175 kg {6001—7000 lbs}

4= New Wagone


Production year

L= with Air bag (Driver and Passenger)U= with Air bag (Driver, Passenger and Side air bag)

arnffw00001701


GENERAL INFORMATION

00-00–3

00

Example

900{

35.4

3}

191{

7.52

}

223 {8.78}

A

DIMENSIONS






Shows dimension


Shows box size

B

B I

E K L N R

QO

Shows point symbol

D E

C


365{14.37}

11{0.43}

171{6.73}95{3.74}

853{33.58}

1,078{42.44} 814{32.05} 807{23.90} 1,192{46.93}

1,227{48.31}

27{1.06} 85{3.35}

598{23.54} 792{31.18} 584{22.99} 489{19.25}

358{14.09}

172{6.77} 131{5.16}

850{33.48}

1,229{48.39}

150{5.91}

195{

7.68

}12

6{4.

96}

48{1

.89}

165{

6.50

}20

0{7.

87}

395{

15.5

5}

126{

4.96

}

293{

11.5

4}

300{

11.8

1}17

7{6.

97}

247{

9.72

}

202{

7.95

}

313{

12.3

2}

198{

7.80

}30

0{11

.81}

290{

11.4

2}

500{

19.6

9}

836{

32.9

1}

520{

20.4

7}

634{

24.9

6}

930{

36.6

1}

888{

34.9

6}

888{

34.9

6}

mm{in}

635{

25.0

}

Shows point name

Shows slot

Pointsymbol




14.5 {0.57} 10 {0.39} 10 {0.39}

10 {0.39}

13x15{0.51x0.59}








B

CD

EFGHI

J



19 {0.75}

40 {1.57} 13 {0.51}

33 {1.30}

54 {2.13}

Pointsymbol

K



10 {0.39}


L

MN

OPQRS

T

Designation

70 {2.76}

70 {2.76} 19 {0.75}

19 {0.75}

13.7 {0.54}

67 {2.64}

10 {0.39} 33 {1.30}

DBG0980B100


00-00–4

GENERAL INFORMATION

How To Rear Cabin Dimensions• Cabin dimensions are the actual dimensions between two standard points.• When there are no specific indications, the standard points and dimensions are symmetrical in regard to the

center of the vehicle.

FRONT BODY STRAIGHT-LINE DIMENSIONS (1)

Point symbol



A

C

D

E

F

A'

B'

C'

D'

E'

F'

795

199

873

3641,122

1,205

832 539

908

388

255

353

1,416

1,410

435

550

mm

{31.30}

{7.83}

{34.37}

{14.33}{44.17}

{47.44}

{32.76} {21.22}

{35.75}

{15.28}

{10.04}

{13.90}

{55.75}

{55.51}

{17.13}

{21.65}

{in}

FrFrFrFrFr

Fr

A B,B,

B B,

C D E

F


Point symbol



Shows dimension


Shows detaildrawing of points

Shows point name

Shows front ofvehicle


DBG0980B101


GENERAL INFORMATION

00-00–5

00


End Of SieSOKYU_NG: GENERAL INFORMATIONABBREVIATION

id000000000800

End Of Sie

SYMBOL MEANING SYMBOL MEANING



Notch





MZZ2010B016

Fr FrontLH LeftRH RightRr Rear


09-80D–1

09BODY & ACCESSORIESSECTION

80D

Toc of SCTBODY STRUCTURE[DIMENSIONS] . . . . . . . . . . . 09-80D

Toc of SCT

09-80D BODY STRUCTURE [DIMENSIONS]FRAME DIMENSIONS

[DIMENSIONS] . . . . . . . . . . . . . . . . . . . 09-80D–2FRONT BODY STRAIGHT-LINE

DIMENSIONS (1)[DIMENSIONS] . . . . . 09-80D–16FRONT BODY STRAIGHT-LINE

DIMENSIONS (2)[DIMENSIONS] . . . . . 09-80D–17CABIN SIDE FRAME STRAIGHT-LINE

DIMENSIONS[DIMENSIONS] . . . . . . . . 09-80D–18

ROOM STRAIGHT-LINE DIMENSIONS (1)[DIMENSIONS]. . . . . . . . . . . . . . . . . . 09-80D–22



REAR BODY STRAIGHT-LINE DIMENSIONS (1)[DIMENSIONS]. . . . . . 09-80D–31

REAR BODY STRAIGHT-LINE DIMENSIONS (2)[DIMENSIONS]. . . . . . 09-80D–33

End of TocBM: FRAME

F344-10-05L(09-80).fm 1 ページ２００６年８月３日　木曜日　午後５時１０分

09-80D–2


FRAME DIMENSIONS[DIMENSIONS]id098010601000

EVERESTFlat-plane dimensions

930

{36.

61}

660

{25.

98}

842

{33.

15}

865

{34.

06}

842

{33.

15}

1,23

0 {4

8.43

}

580

{22.

83}

1,22

4 {4

8.19

}

1,28

1 {5

0.43

}

1,03

0 {4

0.55

}

1,22

4 {4

8.19

}

mm {in}

A B C D E F G H I J K

RH

:154

{6.

06}

238

{9.3

7}

25

{0.98}

408

{16.06}104

{4.09}

95

{3.74}

435

{17.13}

548{21.57}

567{22.32}

507{19.96}

913{35.94}

325{12.80}

LH:1

39 {

5.47

}

255

{10.

04}

362

{14.

25}

238

{9.3

7}

148

{5.8

3}

4 {0

.16}

175

{6.8

9}

186

{7.3

2}

305

{12.

01}

374

{14.

72}

arnffb00000015



09-80D–3

80D


.

mm {in}

A D F H I K

552{21.73}

1,053{41.46}

600{23.62}

1,193 {46.97}

1,081 {42.56}

1,521{59.88}

1,115 {43.90}

1,658 {65.28}

508{20.00}

1,352{53.23}

1,252 {49.29}

1,771{69.72}

1,756 {69.13}

2,141{84.29}

arnffb00000016



A Cabin mounting bracket φ23 {0.91}B Bumper stay bracket φ15 {0.59}C Rebound stop bracket φ12.5 {0.49}D Upper arm bracket φ16 {0.63}E Rebound stop bracket φ12.5 {0.49}F Cabin mounting bracket φ60 {2.36}

G Torsion bar bracket φ13.7 {0.54}H Cabin mounting bracket φ65 {2.56}I Cabin mounting bracket φ26 {1.02}J Side member φ15 {0.59}K Cabin mounting bracket φ36 {1.42}




09-80D–4


RANGER (UNDERBODY REGULAR CAB 2WD)Flat-plane dimensions


.

A B C D E F G H I L MN O PKJ

930

237

4 21 7588

314

113 167

453 568 4981,115 1,007

310

160

125

267

425

250

148

175

385

400

400

385 81

385

385

754

660

502

883

891

883

1,23

0

1,22

4

1,14

0

1,15

0

1,14

0

1,02

4

mm26

9

{36.

61}

{9.3

3}

{0.16} {0.83} {2.95}{3.46}

{12.36}

{4.45} {6.57}

{17.83} {22.36} {19.61}{43.90} {39.65}

{12.

20}

{6.3

0}

{4.9

2}

{10.

51}

{16.

73}

{9.8

4}

{5.8

3}

{6.8

9}

{15.

16}

{15.

75}

{15.

75}

{15.

16}

{3.1

9}

{15.

16}

{15.

16}

{29.

69}

{25.

98}

{19.

76}

{34.

76}

{35.

08}

{34.

76}

{48.

43}

{48.

19}

{44.

88}

{45.

28}

{44.

88}

{40.

31}

{in}

Q

{10.

59}

arnffb00000003

A F H I J L MO PK

1,081

1,5211,075

572619

1,216

1,115

1,6581,217 1,278

568

1,521

1,007

1,191

501

953

271mm

{42.56}

{59.88}{42.32}

{22.52}{24.37}

{47.87}

{43.90}

{65.28}{47.91} {50.31}

{22.36}

{59.88}

{39.65}

{46.89}

{19.72}

{37.52}

{10.67} {in}

arnffb00000004



A Cabin mounting bracket No.1 φ27 {1.06}B Bumper stay bracket φ15 {0.59}

C Tie down hook mounting hole φ13.5 {0.53}





09-80D–5

80D

D Front suspension bracket tension rod φ25 {0.98}

E Rebound stopper bracket φ12.5 {0.49}F Front suspension bracket φ16 {0.63}G Rebound stopper bracket φ12.5 {0.49}H Cabin mounting bracket No.2 φ60 {2.36}I Cabin mounting bracket No.3 φ65 {2.56}J Box bracket No.1 φ20 {0.79}K Box bracket No.2 φ16 {0.63}



K’ Box bracket No.2 φ20 {0.79}

L Box bracket No.3 16 x 23{0.63 x 0.91}

L’ Box bracket No.3 φ20 {0.79}M Box mounting hole φ20 {0.79}N Front spring hanger φ14 {0.55}O Dumper bracket M12 {0.47}P Dumper bracket M12 {0.47}Q Rear spring hanger φ32 {1.26}




09-80D–6


RANGER (UNDERBODY DOUBLE CAB 2WD)Flat-plane dimensions


.

A B C E FN G H I J MQO RP LKD

88 314{3.46} {12.36}

930

237

4 21 75113 206

453 760 4981,115 777

310

160

267

105

425

250

148

175 81

309

385

385

754

660

883

891

883

1,23

0

1,22

4

1,29

0

1,14

0

1,13

0

1,02

4

400

400

399

269

mm

502

125

{36.

61}

{9.3

3}

{0.16} {0.83} {2.95}{4.45} {8.11}

{17.83} {29.92} {19.61}{43.90} {30.59}

{12.

20}

{6.3

0}

{10.

51}

{4.1

3}{1

6.73

}

{9.8

4}

{5.8

3}

{6.8

9}

{3.1

9}

{12.

17}

{15.

16}

{15.

16}

{29.

69}

{25.

98}

{34.

76}

{35.

08}

{34.

76}

{48.

43}

{48.

19}

{50.

79}

{44.

88}

{44.

49}

{40.

31}

{15.

75}

{15.

75}

{15.

71}

{10.

59}

{in}

{19.

76}

{4.9

2}

arnffb00000005

A F H I L MP QJ K

1,081

1,5211,075

572619

1,216

1,115

1,658

501

239

1,475 1,231

772

777

mm

1,375

1,191

953

{42.56}

{59.88}{42.32}

{22.52}{24.37}

{47.87}

{43.90}

{65.28}{58.07} {48.46}

{30.39}

{54.13}

{30.59}

{46.89}

{19.72}

{9.41} {in}

{37.52}

arnffb00000006




C Tie down hook mounting hole φ13.5 {0.53}





09-80D–7

80D


E Rebound stopper bracket φ12.5 {0.49}F Front suspension bracket φ16 {0.63}G Rebound stopper bracket φ12.5 {0.49}H Cabin mounting bracket No.2 φ60 {2.36}I Cabin mounting bracket No.3 φ65 {2.56}J Cabin mounting bracket No.4 φ30 {1.18}K Box bracket No.1 φ16 {0.63}K’ Box bracket No.1 φ20 {0.79}



L Box bracket No.3 16 x 23{0.63 x 0.91}

L’ Box bracket No.3 φ20 {0.79}M Box mounting hole φ20 {0.79}N Front suspension bracket φ48.5 {1.91}O Front spring hanger φ14 {0.55}P Dumper bracket M12 {0.47}Q Dumper bracket M12 {0.47}R Rear spring hanger φ32 {1.26}




09-80D–8


RANGER (UNDERBODY DOUBLE CAB 4WD)Flat-plane dimensions


.

A B C DM E N F G H I P R LQO KJ

930

237

4 21 95

408

104 206

435 760 4981,115 777

310

160

42

27255

362

238

148

175 89

309

385

269

385

754

660

842

865

842

1,23

0

1,22

4

1,29

0

1,14

0

1,13

0

1,02

4

400

406

406

mm

{36.

61}

{9.3

3}

{0.16} {0.83} {3.74}

{16.06}

{4.09} {8.11}

{17.13} {29.92} {19.61}{43.90} {30.59}

{12.

20}

{6.3

0}

{1.6

5}

{1.0

6}

{10.

04}

{14.

25}

{9.3

7}

{5.8

3}

{6.8

9}

{3.5

0}

{12.

17}

{15.

16}

{10.

59}

{15.

16}

{29.

69}

{25.

98}

{33.

15}

{34.

06}

{33.

15}

{48.

43}

{48.

19}

{50.

79}

{44.

88}

{44.

49}

{40.

31}

{15.

75}

{15.

98}

{15.

98}

{in}

arnffb00000007

A E G H K LP QI J

mm

1,081

1,521

1,053

552600

1,193

1,115

1,658

501

239

1,475 1,231

772

777

1,375

1,191

923

{in}

{42.56}

{59.88}

{41.46}

{21.73}{23.62}

{46.97}

{43.90}

{65.28} {58.07} {48.46}

{30.39}

{54.13}

{30.59}

{46.89}

{19.72}

{36.34}

{9.41}

arnffb00000008




C Tie down hook mounting hole φ13.5 {0.53}D Rebound stopper bracket φ12.5 {0.49}





09-80D–9

80D

E Front suspension bracket φ16 {0.63}F Rebound stopper bracket φ12.5 {0.49}G Cabin mounting bracket No.2 φ60 {2.36}H Cabin mounting bracket No.3 φ65 {2.56}I Cabin mounting bracket No.4 φ30 {1.18}J Box bracket No.1 φ16 {0.63}J’ Box bracket No.1 φ20 {0.79}

K Box bracket No.3 16 x 23{0.63 x 0.91}



K’ Box bracket No.3 φ20 {0.79}L Box mounting hole φ20 {0.79}M Front suspension bracket φ16.5 {0.65}N Front suspension bracket φ40 {1.57}O Front spring hanger φ14 {0.55}P Dumper bracket M12 {0.47}Q Dumper bracket M12 {0.47}R Rear spring hanger φ32 {1.26}




09-80D–10


RANGER (UNDERBODY STRETCH CAB {WITH REAR ACCESS SYSTEM} 2WD)Flat-plane dimensions


.

A B C D E F G H I M LN O KJ P

930

237

4 21 7588

314

113

453 208 4981,642 1,007

310

160

125

267

425

250

148

240 81

385

385

385

754

660

502

883

891

883

1,23

0

1,22

4

1,14

0

1,14

0

1,02

4

400

400

mm

269

{36.

61}

{9.3

3}

{0.16} {0.83} {2.95}{3.46}

{12.36}

{4.45}

{17.83} {8.19} {19.61}{64.65} {39.65}

{12.

20}

{6.3

0}

{4.9

2}

{10.

51}

{16.

73}

{9.8

4}

{5.8

3}

{9.4

5}

{3.1

9}{1

5.16

}

{15.

16}

{15.

16}

{29.

69}

{25.

98}

{19.

76}

{34.

76}

{35.

08}

{34.

76}

{48.

43}

{48.

19}

{44.

88}

{44.

88}

{40.

31}

{15.

75}

{15.

75}

{in}

{10.

59}

arnffb00000013

A F H I J K LN O

1,081

1,5211,075

572 619

1,216

1,645

2,052 1,209

1,521

953

1,007

1,191

501

257 mm

{42.56}

{59.88}{42.32}

{22.52} {24.37}

{47.87}

{64.76}

{80.79} {47.60}

{59.88}

{37.52}

{39.65}

{46.89}

{19.72}

{10.12} {in}

arnffb00000014



A Cabin mounting bracket No.1 φ27 {1.06}B Bumper stay bracket φ15 {0.59}C Tie down hook mounting hole φ13.5 {0.53}


E Rebound stopper bracket φ12.5 {0.49}





09-80D–11

80D

F Front suspension bracket φ16 {0.63}G Rebound stopper bracket φ12.5 {0.49}H Cabin mounting bracket No.2 φ60 {2.36}I Cabin mounting bracket No.3 φ65 {2.56}J Box bracket No.1 φ16 {0.63}J’ Box bracket No.1 φ20 {0.79}

K Box bracket No.3 16 x 23{0.63 x 0.91}



K’ Box bracket No.3 φ20 {0.79}L Box mounting hole φ20 {0.79}M Front spring hanger φ14 {0.55}N Dumper bracket M12 {0.47}O Dumper bracket M12 {0.47}P Rear spring hanger φ32 {1.26}




09-80D–12


RANGER (UNDERBODY STRETCH CAB {WITH REAR ACCESS SYSTEM} 4WD)Flat-plane dimensions


.


930

237

4 21 95

408

104

435 208 4981,642 1,007

310

160

42 27255

362

238

148

240 89

385

385

385

754

660

842

865

842

1,23

0

1,22

4

1,14

0

1,14

0

1,02

4

406

406

269

mm

{36.

61}

{9.3

3}

{0.16} {0.83} {3.74}

{16.06}

{4.09}

{17.13} {8.19} {19.61}{64.65} {39.65}

{12.

20}

{6.3

0}

{1.6

5}

{1.0

6}

{10.

04}

{14.

25}

{9.3

7}

{5.8

3}

{9.4

5}

{3.5

0}{1

5.16

}

{15.

16}

{15.

16}

{29.

69}

{25.

98}

{33.

15}

{34.

06}

{33.

15}

{48.

43}

{48.

19}

{44.

88}

{44.

88}

{40.

31}

{15.

98}

{15.

98}

{10.

59}

{in}

arnffb00000009

A E G H I J KO P

1,081

1,521

1,053

552 600

1,193

1,645

2,052 1,209

1,521

923

1,007

1,191

501

257mm

{42.56}

{59.88}

{41.46}

{21.73} {23.62}

{46.97}

{64.76}

{80.79} {47.60}

{59.88}

{36.34}

{39.65}

{46.89}

{19.72}

{10.12} {in}

arnffb00000010




D Rebound stopper bracket φ12.5 {0.49}E Front suspension bracket φ16 {0.63}F Rebound stopper bracket φ12.5 {0.49}





09-80D–13

80D

G Cabin mounting bracket No.2 φ60 {2.36}H Cabin mounting bracket No.3 φ65 {2.56}I Box bracket No.1 φ16 {0.63}I’ Box bracket No.1 φ20 {0.79}

J Box bracket No.3 16 x 23{0.63 x 0.91}

J’ Box bracket No.3 φ20 {0.79}



K Box mounting hole φ20 {0.79}L Front suspension bracket φ16.5 {0.65}M Front suspension bracket φ40 {1.57}N Front spring hanger φ14 {0.55}O Dumper bracket M12 {0.47}P Dumper bracket M12 {0.47}Q Rear spring hanger φ32 {1.26}




09-80D–14


RANGER (UNDERBODY STRETCH CAB {WITH REAR ACCESS SYSTEM} HI-RIDER)Flat-plane dimensions


.


930

237

4 21 95

408

104

435 208 4981,642 1,007

310

160

42 27255

362

238

148

240 89

385

385

385

754

660

842

865

842

1,23

0

1,22

4

1,14

0

1,14

0

1,02

4

406

406

269

mm

{36.

61}

{9.3

3}

{0.16} {0.83} {3.74}

{16.06}

{4.09}

{17.13} {8.19} {19.61}{64.65} {39.65}

{12.

20}

{6.3

0}

{1.6

5}

{1.0

6}

{10.

04}

{14.

25}

{9.3

7}

{5.8

3}

{9.4

5}

{3.5

0}{1

5.16

}

{15.

16}

{15.

16}

{29.

69}

{25.

98}

{33.

15}

{34.

06}

{33.

15}

{48.

43}

{48.

19}

{44.

88}

{44.

88}

{40.

31}

{15.

98}

{15.

98}

{10.

59}

{in}

arnffb00000011

A E G H I J KO P

1,081

1,521

1,053

552 600

1,193

1,645

2,052 1,209

1,521

923

1,007

1,191

501

257 mm

{42.56}

{59.88}

{41.46}

{21.73} {23.62}

{46.97}

{64.76}

{80.79} {47.60}

{59.88}

{36.34}

{39.65}

{46.89}

{19.72}

{10.12} {in}

arnffb00000012




D Rebound stopper bracket φ12.5 {0.49}E Front suspension bracket φ16 {0.63}F Rebound stopper bracket φ12.5 {0.49}





09-80D–15

80D

End Of SieBM: FRONT BODY

G Cabin mounting bracket No.2 φ60 {2.36}H Cabin mounting bracket No.3 φ65 {2.56}I Box bracket No.1 φ16 {0.63}I’ Box bracket No.1 φ20 {0.79}

J Box bracket No.3 16 x 23{0.63 x 0.91}

J’ Box bracket No.3 φ20 {0.79}



K Box mounting hole φ20 {0.79}L Front suspension bracket φ16.5 {0.65}M Front suspension bracket φ40 {1.57}N Front spring hanger φ14 {0.55}O Dumper bracket M12 {0.47}P Dumper bracket M12 {0.47}Q Rear spring hanger φ32 {1.26}




09-80D–16


FRONT BODY STRAIGHT-LINE DIMENSIONS (1)[DIMENSIONS]id098010740600

.

End Of Sie

A

C

D

E

F

A'

B'

C'

D'

E'

F'

795

199

873

3641,122

1,205

832 539

908

388

255

353

1,416

1,410

435

550

mm

{31.30}

{7.83}

{34.37}

{14.33}{44.17}

{47.44}

{32.76} {21.22}

{35.75}

{15.28}

{10.04}

{13.90}

{55.75}

{55.51}

{17.13}

{21.65}

{in}

arnffb00000017

FrFrFrFrFr

Fr

A B,B,

B B,

C D E

F

arnffb00000018



A Shroud panel datum hole φ7 {0.28}B Shroud panel datum hole φ7 {0.28}C Shroud panel datum hole φ7 {0.28}

D Shroud panel datum hole φ7 {0.28}E Shroud panel datum hole φ6.2 {0.24}

F Crossmember datum hole 6.2 × 8 {0.24 × 0.31}





09-80D–17

80D

FRONT BODY STRAIGHT-LINE DIMENSIONS (2)[DIMENSIONS]id098010740700

.

A

C

D

E F

A'

B'

C'

D'

E'

G

B

569

928

383

546

mm

{48.58}

{56.93}

{56.61}

{56.46}{57.01}{53.54}

{57.36}

{52.83}

{65.71}

LH:1,121 {44.13}RH:1,073 {42.24}

LH:963 {37.91}

RH:965 {37.99}

{22.40}

{36.54}

{15.08}

{21.50}

{in}

1,234

1,446

1,438

1,4341,4481,360

1,457

1,342

1,669

arnffb00000019

Fr

Fr Fr

Fr Fr Fr Fr

A B C D E

F,F,

F,

F

G

arnffb00000020


09-80D–18


End Of SieBM: CABIN SIDE FRAMECABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS[DIMENSIONS]

id098010743600

EVEREST

.



A Windshield garnish installation square hole

6.8 x 6.8{0.27 x 0.27}

B Windshield garnish installation square hole

6.8 x 6.8{0.27 x 0.27}

C Bonnet hinge installation hole φ12 {0.47}D Front fender installation hole φ10 {0.39}

E Shroud gusset datum hole φ14 {0.55}

F Cowl panel datum slot 6.2 x 8{0.24 x 0.31}

F’ Cowl panel datum hole φ6.2 {0.24}G Shroud panel datum hole φ10 {0.39}



A

B

C

EH

K

I

J

F

GD21

mm {in}

1,032{40.63}

989{38.94}

1,155{45.47} 1,023

{40.28}

488{19.21}

850{33.46}

1,111{43.74}

1,125{44.29}

1,186{46.69}

1,194{47.01}

1,376{54.17}

1,127{44.37}

1,133{44.61}

1,253{49.33}

1,293{50.91}

1,436{56.54}

1,241{48.86}

924{36.38}

941{37.05}

917{36.10}

arnffb00000021

A B C D

G,H I

GH

J K

E

F

Fr FrFr Fr

Fr FrFrFr Fr

Fr

arnffb00000022



A Wheel apron panel front datum hole φ12 {0.47}

B Shroud panel datum hole φ7 {0.28}


6.8 x 6.8{0.27 x 0.27}

D Front door hinge installation hole φ12 {0.47}

E Front door hinge installation hole φ12 {0.47}

F Center pillar notch -

G Rear door hinge installation hole φ12 {0.47}

H Rear door hinge installation hole φ12 {0.47}

I Quarter window installation hole φ10 {0.39}

J Rear door switch installation hole φ12 {0.47}

K Quarter window installation hole

8.2 × 15 {0.32 × 0.59}





09-80D–19

80D

RANGER (REGULAR CAB)

.

A

B

C

D

E

F

G

989

1,023

1,0321,155

1,127

1,376

1,196

1,090

1,185

488

mm

{38.94}

{40.28}

{40.63}{45.47}

{44.37}

{54.17}

{47.09}

{42.91}

{46.65}

{19.21}

{in}

arnffb00000023

Fr

Fr Fr FrFr Fr

Fr

A B C D E

F G

arnffb00000024






6.8 x 6.8{0.27 x 0.27}

D Door hinge installation hole φ12 {0.47}E Door hinge installation hole φ12 {0.47}F Side frame outer connection -G Side frame outer datum hole φ3.2 {0.13}




09-80D–20


RANGER (DOUBLE CAB)

.

A

B

C

D

E

F

G

H

I J

K

989

1,023

1,0321,155

488

850

1,102

1,125

1,127

1,2071,375

1,148

1,186

389

1,1901,115

747

mm

{38.94}

{40.28}

{40.63}{45.47}

{19.21}

{33.46}

{43.39}

{44.37}

{44.29}

{54.13}{47.52}

{45.20}

{15.31}

{46.85}{43.90}

{29.41}

{46.69}

{in}

arnffb00000025

Fr

Fr Fr

Fr Fr Fr Fr

Fr Fr Fr

Fr

A B C

H I J

D E

F G

K

arnffb00000026






6.8 x 6.8{0.27 x 0.27}

D Front door hinge installation hole φ12 {0.47}

E Front door hinge installation hole φ12 {0.47}

F Side frame outer connection -

G Rear door hinge installation hole φ12 {0.47}

H Rear door hinge installation hole φ12 {0.47}

I Side frame outer connection -J Side frame outer connection -K Side frame outer datum hole φ3.2 {0.13}





09-80D–21

80D

RANGER (STRETHC CAB {WITH REAR ACCESS SYSTEM}, HI-RIDER)

A

B

D

C

E

FH

I

J

G

989

1,032 1,155

1,023

1,196

1,3441,538

1,252

1,285

1,720

1,766

1,296

mm

{38.94}

{40.63} {45.47}

{40.28}

{47.09}

{52.91}{60.55}

{49.29}

{50.59}

{67.72}

{69.53}

{51.02}

{in}

arnffb00000027

FH

I

J

G

E

1,509

1,948

1,724

1,195

1,100

1,137

832

1,207

745

551

mm

{59.41}

{76.69}

{67.87}

{47.05}

{43.31}

{44.76}

{32.76}

{47.52}

{29.33}

{21.69}

{in}

arnffb00000028


09-80D–22


.

End Of SieBM: ROOMROOM STRAIGHT-LINE DIMENSIONS (1)[DIMENSIONS]

id098010743300

EVEREST

Fr Fr

Fr

Fr Fr

FrFrFr

Fr

Fr

A

F

B C D E

G H JI

arnffb00000029






6.8 x 6.8{0.27 x 0.27}

D Door hinge installation hole φ12 {0.47}E Door hinge installation hole φ12 {0.47}

F Striker installation hole φ7 {0.28}G Striker installation hole φ13 {0.51}H Side frame outer datum hole φ5 {0.20}

I Rear access panel hinge installation hole φ12 {0.47}

J Rear access panel hinge installation hole φ12 {0.47}



A

B

C

E

F

G

D

mm {in}

RH:1,000 {39.37}LH:1,012 {39.84}

RH:914 {35.98}LH:927 {36.50}

RH:806 {31.73}LH:821 {32.32}

RH:1,239 {48.78}LH:1,248 {49.13}

RH:1,003 {39.49}LH:1,015 {39.96}

RH:1,002 {39.45}LH:1,015 {39.96}

arnffb00000030



09-80D–23

80D

.

RANGER (REGULAR CAB)

A B C

F G

D E

Fr Fr FrFr

Fr Fr

Fr

arnffb00000031



A Harness installation hole φ7 {0.28}B Front pillar inner datum hole φ10 {0.39}C Cowl side panel datum hole φ6 {0.24}D Change boots installation hole φ10 {0.39}

E Rear pillar inner datum hole φ12 {0.47}F Center pillar inner datum hole φ10 {0.39}

G Seat belt guide installation hole φ7 {0.28}

H Center pillar inner datum hole φ7 {0.28}



B

C

G

F

D

A

E

H-H'RH:804

LH:820

RH:913

LH:927

RH:1,000

LH:1,011 RH:1,243

LH:1,251

RH:954

LH:967

RH:1,009

LH:1,021

1,506

mm

{39.37}

{39.80}

{35.94}

{36.50}

{31.65}

{32.28}

{48.94}

{49.25}

{39.72}

{40.20}

{38.07}

{37.56}

{59.29}

{in}

arnffb00000032


09-80D–24


.

Fr Fr

Fr Fr

Fr

Fr

FrFr

D ECA

F G H

B

arnffb00000033



A Harness installation hole φ7 {0.28}B Front pillar inner datum hole φ10 {0.39}C Cowl side panel datum hole φ12 {0.47}

D Tunnel reinforcement installation hole φ7 {0.28}

E Rear pillar inner datum hole φ12 {0.47}

F Rear pillar inner datum hole φ12 {0.47}

G Rear pillar inner datum slot 8 x 12{0.31 x 0.47}

H Striker installation slot 8.2 x 7.6{0.32 x 0.30}





09-80D–25

80D

RANGER (DOUBLE CAB)

.

B

C

G

H

I

J

F

D

AE

K-K'

L-L'

RH:1,000

RH:1,525

RH:1,002

LH:1,011

LH:1,533

RH:1,239

LH:1,248

LH:1,015

RH:1,002LH:1,015

RH:1,680LH:1,688

RH:913

LH:927 RH:804

LH:820

RH:1,750

LH:1,757

1,506

1,506

mm

{39.45}

{39.80}

{39.37}

{35.94}

{36.50} {31.65}

{32.28}

{48.78}

{49.13}

{39.96}

{39.96}{39.45}

{60.04}

{60.35}

{66.14}{66.46}

{69.17}

{68.90}

{59.29}

{59.29}

{in}

arnffb00000034

Fr Fr

Fr Fr FrFrFr

Fr Fr

Fr Fr

Fr

A B D E

F G H I

LK

C

J

arnffb00000035


09-80D–26





A Harness installation hole φ7 {0.28}B Front pillar inner datum hole φ10 {0.39}C Cowl side panel datum hole φ12 {0.47}

D Tunnel reinforcement installation hole φ7 {0.28}

E Center pillar inner datum hole φ7 {0.28}F Center pillar inner datum hole φ7 {0.28}

G Center pillar inner datum hole φ7 {0.28}H Rear pillar inner datum hole φ12 {0.47}

I Rear pillar inner datum slot 7 x 9{0.28 x 0.35}

J Rear pillar inner datum hole φ6 {0.24}K Striker installation hole φ10.2 {0.40}

L Striker installation slot 8.2 x 7.6{0.32 x 0.30}



A

B

C

K

E

D

G

HF

I

L-L'

RH:1,000

LH:1,011

RH:1,119

LH:1,128

RH:1,272

LH:1,279

RH:1,492

LH:1,498

RH:1,041LH:1,054

RH:1,602LH:1,608

RH:1,509

LH:1,517

RH:1,385

LH:1,394

RH:913

LH:927RH:804

LH:820

J

1,457

mm

{39.37}

{39.80}

{44.06}

{44.41}

{50.08}

{50.35}

{58.74}

{58.98}

{40.98}{41.50}

{63,07}{63.31}

{59.41}

{59.72}

{54.53}

{54.88}

{35.94}

{36.50}{31.65}

{32.28}

{57.36}

{in}

arnffb00000036



09-80D–27

80D

.

End Of Sie

L

FrFr

Fr

Fr

Fr

Fr Fr Fr Fr

Fr

Fr

A

F,H

B C D E

I J KGHF

arnffb00000037



A Harness installation hole φ7 {0.28}B Front pillar inner datum hole φ10 {0.39}C Cowl side panel datum hole φ12 {0.47}D Trim installation hole φ10 {0.39}E Striker installation hole φ7 {0.28}

F Trim installation slot 10 x 15{0.39 x 0.59}

G Striker installation hole φ13 {0.51}

H Rear pillar inner datum hole φ12 {0.47}I Pillar trim datum hole φ6 {0.24}

J Pillar trim datum slot 10 x 20{0.39 x 0.79}

K Tunnel reinforcement datum hole φ7 {0.28}

M Side frame outer datum hole φ10 {0.39}




09-80D–28


ROOM STRAIGHT-LINE DIMENSIONS (2)[DIMENSIONS]id098010743400

EVEREST

.

A

B

C

E

F

G

D

I

H

mm {in}

1,120{44.09}

J-J' 880{34.65}

1,506{59.29}

823{32.40}

1,017{40.04}

1,190{46.85}

1,774{69.84}

1,727{67.99}

793{31.22}

arnffb00000038

A

Fr Fr FrFr Fr

FrFrFr

B C

F G H I J

D E

FrFr

arnffb00000039



A Center pillar inner datum hole φ10 {0.39}

B Seat belt guide installation hole φ7 {0.28}

C Center pillar inner datum hole φ7 {0.28}D Floor mat installation hole φ6 {0.24}

E Rear pillar trim installation hole

7.2 x 12{0.28 x 0.47}

F Rear pillar inner datum hole φ12 {0.47}

G Striker installation hole 7.2 x 12{0.28 x 0.47}

H Rear pillar trim installation hole φ10.2 {0.40}

I Rear pillar trim installation hole

7.2 x 12{0.28 x 0.47}

J Striker installation hole φ10.2 {0.40}





09-80D–29

80D


.

A

B

C

E

D

G

HF

I

K

J

1,362

1,472

1,447

1,2481,101 1,110

770

1,132

965

793

mm

{53.62}

{57.95}

{56.97}

{49.13}{43.35} {43.70}

{30.31}

{44.57}

{37.99}

{31.22}

{in}

arnffb00000040

FH

Fr FrFr

Fr Fr Fr FrFr

Fr Fr

A

F,H

B C D E

I J KG

arnffb00000041



A Harness installation hole φ7 {0.28}B Front pillar inner datum hole φ10 {0.39}C Cowl side panel datum hole φ12 {0.47}D Trim installation hole φ10 {0.39}E Striker installation hole φ7 {0.28}

F Trim installation slot 10 x 15{0.39 x 0.59}

G Striker installation hole φ13 {0.51}H Rear pillar inner datum hole φ12 {0.47}I Pillar trim datum hole φ6 {0.24}




09-80D–30


End Of SieROOM STRAIGHT-LINE DIMENSIONS (3)[DIMENSIONS]

id098010746200

EVEREST

.

J Pillar trim datum slot 10 x 20{0.39 x 0.79}



L Crossmember No.3 datum hole φ10 {0.39}



A

B

C

E

HF

G

D

I-I'

483{19.02} 712

{28.03}

1,288{50.71}

983{38.70}

1,050{41.34}

1,023{40.28}

801{31.54}

1,520{59.84}

arnffb00000046

D ECBA

GF H I

Fr

Fr Fr

Fr

Fr Fr Fr

Fr

Fr

arnffb00000047



09-80D–31

80D

End Of SieBM: REAR BODYREAR BODY STRAIGHT-LINE DIMENSIONS (1)[DIMENSIONS]

id098010746300

EVEREST



A Rear pillar trim installation hole

7.2 x 12{0.28 x 0.47}

B Rear pillar inner datum hole φ12 {0.47}

C Rear pillar trim installation hole

7.2 x 12{0.28 x 0.47}

D Seat installation hole φ16 {0.63}

E Rear pillar trim installation hole φ10.2 {0.40}

F Rear pillar trim installation hole

7.2 x 12{0.28 x 0.47}

G Rear pillar trim installation hole

7.2 x 12{0.28 x 0.47}

H Mat set plate installation hole 12 x 7.2{0.47 x 0.28}

I Rear door striker installation hole φ13 {0.51}



8

B

D

D'

B'

C'

A'

E

F

E'

C

mm {in}

938{36.93}

1,139{44.84}

1,130{44.49}

325{12.80}

437{17.20}

312{12.28}

1,334{52.52}

1,417{55.79} 737

{29.02} 881{34.70} 1,229

{48.39}

1,025{40.35}

1,300{51.18}

1,541{60.67}

1,344{52.19} 1,312{51.65}

1,257{49.49}

A

F'

arnffb00000045


09-80D–32


.

End Of Sie

A B

E'

C

E F

D C',D'

C'

D'Fr

Fr

Fr Fr Fr Fr

Fr

Fr

arnffb00000043



A Roof panel notch -

B Rear pillar trim installation hole

φ7.2×12 {0.28×0.47}

C Corner plate datum hole RH:φ12 {0.47}LH:φ13 {0.51}

D Corner plate datum hole RH:φ12 {0.47}LH:φ13 {0.39}

E Rear bumper installation hole φ12.2 {0.48}

F Mat set plate installation hole φ7.2×12 {0.28×0.47}





09-80D–33

80D

REAR BODY STRAIGHT-LINE DIMENSIONS (2)[DIMENSIONS]id098010743500

EVEREST

.

A

B

D

D'

B'

C'

A'

E

F

E'

C

mm {in}

F'

1,510{59.45}

1,274{50.16}

652{25.67}

1,270{50.00}

1,322{52.05} 1,479

{58.23}

1,365{53.74}

1,033{40.67}

1,416{55.75} 400

{15.75}

354{13.94}

1,316{51.81} 1,316

{51.81} 490{19.29}

1,218{47.95}

156{6.14}

arnffb00000044

A B

E'

C

E F

D C',D'

C'

D'Fr

Fr

Fr Fr Fr Fr

Fr

Fr

arnffb00000043



A Roof panel notch -

B Rear pillar trim installation hole

φ7.2×12 {0.28×0.47}

C Corner plate datum hole RH:φ12 {0.47}LH:φ13 {0.51}

D Corner plate datum hole RH:φ12 {0.47}LH:φ13 {0.39}

E Rear bumper installation hole φ12.2 {0.48}

F Mat set plate installation hole φ7.2×12 {0.28×0.47}




Service BulletinCategory

LiteratureRef. No.

LF Page

1 of

Coverage

Distributor only Please inform your dealers

Date issued

Please convey this information to your Director General Manager

Warranty Dept. Parts Dept. Training Dept. Field Rep

Attachment:

Applicable Model Applicable Country or Specification

Ford Motor Company

Number:

Subject:The face-lifted RANGER/COURIER Body Measurement Chart Manual

This is a supplement for the service materials for the face-lifted RANGER/COURIER Body

Measurement Chart Manual only new major components not in the previous material. Please

make copies as necessary. There are explanations given only for the following sections.

DIMENSIONS·········································································· II

APPLICATION:

This information is applicable to vehicles beginning with the following Vehicle Identification

Numbers (VIN) and related materials.


Australian specs.

MNA BS✻✻✻✻✻✻··········································································300001—MNA DS✻✻✻✻✻✻··········································································300001—MNA LS✻✻✻✻✻✻··········································································300001—

European (L.H.D. U.K.) specs.

WF0 BM✻✻✻✻✻✻··········································································300001—WF0 DM✻✻✻✻✻✻··········································································300001—WF0 LM✻✻✻✻✻✻··········································································300001—

General (L.H.D. R.H.D.) specs.

MNC BS✻✻✻✻✻✻··········································································300001—MNC DS✻✻✻✻✻✻··········································································300001—MNC LS✻✻✻✻✻✻··········································································300001—MNB BS✻✻✻✻✻✻··········································································300001—MNB DS✻✻✻✻✻✻··········································································300001—MNB LS✻✻✻✻✻✻··········································································300001—

RELATED MATERIAL

RANGER Body Measurement Chart Manual ··········································F330–10–99KCOURIER Body Measurement Chart Manual ·········································F327–10–98K

August 1, 2002

2

Australian,European (L.H.D. U.K.),

General (L.H.D. R.H.D.) specs.RANGER/COURIER

1017/02

II–1

II

IIDIMENSIONS

DIMENSIONS ......................................................... II-2CABIN SIDE FRAME STRAIGHT-LINE

DIMENSIONS ................................................... II-2ROOM STRAIGHT-LINE DIMENSIONS (1) ........ II-3ROOM STRAIGHT-LINE DIMENSIONS (2) ........ II-4

II–2

DIMENSIONS

CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONSABE981670010B01

Freestyle cab/Stretch cab (with Rear Access System)

.

DIMENSIONS

9 7

8

5

4

3

1

2

10

1918

17

1516

14

13

1112

20

21

22

6

A

B

D

C

FH

I

J

K

G

E

ABR9816B005

A

F

B C D E

G H J

I

K

I,K

Fr Fr Fr

Fr

FrFr

Fr

Fr

Fr

Fr

ABR9816B006

Measured location Dimensions mm {in}

1 989 {38.94}2 1,032 {40.63}3 1,155 {45.47}4 1,023 {40.28}5 1,197 {47.13}6 1,343 {52.87}7 1,536 {60.47}8 1,249 {49.17}9 1,285 {50.59}

10 1,720 {67.72}11 1,766 {69.53}12 1,296 {51.02}

13 1,509 {59.41}14 1,948 {76.69}15 1,724 {67.87}16 1,195 {47.05}17 1,100 {43.31}18 1,137 {44.76}19 832 {32.76}20 1,207 {47.52}21 745 {29.33}22 551 {21.69}

K-K’ 1,457 {57.36}


DIMENSIONS

II–3

II

End Of SieROOM STRAIGHT-LINE DIMENSIONS (1)

ABE981670001B01


.

End Of Sie

7

8

9

54

3

12 6

A

B

C

K

ED

G

HF

I

J10

ABR9816B001

A

F,H

B C D E

I J K

Fr

Fr

Fr

FrFr

Fr Fr

Fr

Fr

GHF

Fr

ABR9816B002


1 RH:1,000 {39.36}, LH:1,011 {39.80}2 RH:913 {35.95}, LH:927 {36.48}3 RH:804 {31.67}, LH:820 {32.28}4 RH:1,119 {44.05}, LH:1,128 {44.40}5 RH:1,273 {50.13}, LH:1,281 {50.44}6 RH:1,492 {58.73}, LH:1,498 {59.00}

7 RH:1,041 {40.98}, LH:1,054 {41.48}8 RH:1,602 {63.07}, LH:1,608 {63.32}9 RH:1,509 {59.42}, LH:1,517 {59.74}

10 RH:1,385 {54.53}, LH:1,394 {54.89}E-E’ 1,104 {43.46}G-G’ 1,486 {58.52}


II–4

DIMENSIONS

ROOM STRAIGHT-LINE DIMENSIONS (2)ABE981670001B02


.

End Of Sie

7

8

9

54

3

1

2 6

A

B

C

L

ED

G

HF

I

J

10

ABR9816B003

FH

A

F,H

B C D E

I J L

Fr

Fr

Fr

FrFr

Fr Fr

Fr

Fr

Fr

G

ABR9816B004


1 1,362 {53.61}2 1,472 {57.96}3 1,447 {56.98}4 1,248 {49.12}5 1,103 {43.42}

6 1,110 {43.69}7 770 {30.31}8 1,132 {44.56}9 965 {37.99}

10 793 {31.23}


Service Bulletin��

��

Applicable Model Applicable Country or Specification

Date issued

Ref. No. Page

Please convey this information to your

Coverage

Category

� Distributor only � Please inform your dealers

� Warranty Dept. � Parts Dept. � Training Dept. � Field Rep

� Director � General Manager

Literature ��

��

��

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��

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#�� //'�'��% ��/�� '��% �� /� �� &&�1'�2 %��'�� '�&% '� ��%(��%� ��2'��'�2 �/''��'��% ��/�� %*

��/ �� ('�% � �� (�2�% �� //�/ �� '%�/* 3&��%� �4� ��('�% � ��%� %��% �% ��%%��5��/ �� ((��(�'�� (�2�% '� 5�$� ��$�&%*

#�� //'�'��% ��/�� '��% �� %��1� ��&�%�/ '� ��&/ �� % �� $�/��&'��/ �� '%�/(�2�*

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RANGER BODY MEASUREMENT MANUAL F330–10–99A

Added 11/1999 (Ref. No. LF040/99)


European specs.WF0 DMB�30WW 105280�WF0 LMB�30WW 105280�WF0 DMB�40WW 105280�WF0 LMB�40WW 105280�WF0 DMDD30WW 105280�WF0 LMDD30WW 105280�WF0 DMFE40WW 105280�WF0 LMFE40WW 105280�WF0 BMF�30WW 105280�WF0 BME�30WW 105280�WF0 DMF�30WW 105280�WF0 DME�30WW 105280�WF0 LMF�30WW 105280�WF0 LME�30WW 105280�WF0 BMD�30WW 105280�WF0 BMC�30WW 105280�

WF0 DMD�30WW 105280�WF0 DMC�30WW 105280�WF0 LMD�30WW 105280�WF0 LMC�30WW 105280�WF0 BMB�30WW 105280�WF0 BMA�30WW 105280�WF0 DMA�30WW 105280�WF0 LMA�30WW 105280�WF0 BMFE40WW 105280�WF0 BMEE40WW 105280�WF0 DMFE40WW 105280�WF0 DMEE40WW 105280�WF0 LMFE40WW 105280�WF0 LMEE40WW 105280�WF0 BMD�40WW 105280�WF0 BMC�40WW 105280�

WF0 DMD�40WW 105280�WF0 DMC�40WW 105280�WF0 LMD�40WW 105280�WF0 LMC�40WW 105280�WF0 BMB�40WW 105280�WF0 BMA�40WW 105280�WF0 DMA�40WW 105280�WF0 LMA�40WW 105280�WF0 BMBD60WW 105280�WF0 BMAD60WW 105280�WF0 DMBD60WW 105280�WF0 DMAD60WW 105280�WF0 LMBD60WW 105280�WF0 LMAD60WW 105280�

Australian specs.MNA BSF�70WW 102393�MNA BSE�70WW 102393�MNA DSF�70WW 102393�MNA DSE�70WW 102393�MNA LSF�70WW 102393�MNA LSE�70WW 102393�MNA BSF�40WW 102393�MNA BSE�40WW 102393�MNA DSF�40WW 102393�MNA DSE�40WW 102393�MNA LSF�40WW 102393�MNA LSE�40WW 102393�

MNA BSB�70WW 102393�MNA BSA�70WW 102393�MNA DSB�70WW 102393�MNA DSA�70WW 102393�MNA LSB�70WW 102393�MNA LSA�70WW 102393�MNA BSB�40WW 102393�MNA BSA�40WW 102393�MNA DSB�40WW 102393�MNA DSA�40WW 102393�MNA LSB�40WW 102393�MNA LSA�40WW 102393�

MNA BSD�70WW 102393�MNA BSC�70WW 102393�MNA DSD�70WW 102393�MNA DSC�70WW 102393�MNA LSD�70WW 102393�MNA LSC�70WW 102393�MNA BSD�40WW 102393�MNA BSC�40WW 102393�MNA DSD�40WW 102393�MNA DSC�40WW 102393�MNA LSD�40WW 102393�MNA LSC�40WW 102393�

General specs. (L.H.D.)MNC BSF�30WW 113431�MNC BSE�30WW 113431�MNC BSF�3WWW 113431�

MNC BSE�3WWW113431�MNC BSB�30WW 113431�MNC BSA�30WW 113431�

MNC BSB�3WWW113431�MNC BSA�3WWW113431�

General specs. (R.H.D.)MNB BSF�30WW 104101�MNB BSE�30WW 104101�

MNB BSBD50WW 104101�MNB BSAD50WW 104101�

MNB BSB�30WW 104101�MNB BSA�30WW 104101�

Thai specs.MNB BSBD30WW 100501�MNB BSAD30WW 100501�MNB DSBD30WW 100501�MNB DSAD30WW 100501�MNB LSBD30WW 100501�MNB LSAD30WW 100501�

MNB BSDD30WW 100501�MNB BSCD30WW 100501�MNB DSDD30WW 100501�MNB DSCD30WW 100501�MNB LSDD30WW 100501�MNB LSCD30WW 100501�

MNB BSD�40WW 100501�MNB BSC�40WW 100501�MNB DSD�40WW 100501�MNB DSC�40WW 100501�MNB LSD�40WW 100501�MNB LSC�40WW 100501�

UNDERBODY REGULAR CAB 4�2Flat-plane Dimensions

930 {36.61}

754 {29.69}

660 {25.98}

500 {19.69}

883 {34.76}

891 {35.08}

883 {34.76}

1230 {48.43}

1224 {48.19}

1140 {44.88}

1140 {44.88}

1024 {40.31}

310 {12.20}

125

148

385

86

391 {15.39}

393 {15.47}

385 {15.16}

385 {15.16}

112

{4.4

1}428

{16.

85}

568

{22.

36}

968

{38.

11}

172

326

{12.

83}

{6.7

7}1150 {45.28}

{4.92}

425 {16.73}

237 {9.33}

{5.83}

269 {10.59}

CA

B

D

EF

GH

IJ

KL

M

NO

PQ

{3.39}

{15.16}

385 {15.16}11

15 {4

3.90

}52

8 {2

0.79

}

175 {6.89}

167

{6.5

7}

39 {1

.54}

Added 11/1999 (Ref. No. LF040/99)

DIMENSIONSRANGER BODY MEASUREMENT MANUAL F330–10–99A

II - 2

Added 11/1999 (Ref. No. LF040/99)

A:C

AB

IN M

OU

NT

ING

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AC

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T N

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32

Straight-line DimensionsA

FH

IJ

KL

M

�

��

��

� �

� �

�

�

� �

O

P


II - 3

Mea

sure

dlo

catio

nD

imen

sion

s(m

m {

in})

Mea

sure

dlo

catio

nD

imen

sion

s(m

m {i

n})

110

81 {

42.5

6}10

271

{10.

67}

215

21 {

59.8

8}11

1278

{50

.31}

310

75 {

42.3

2}12

568

{22.

36}

457

2 {2

2.52

}13

1521

{59

.88}

561

9 {2

4.37

}14

991

{39.

02}

612

16 {

47.8

7}15

1007

{39

.65}

711

15 {

43.9

0}16

501

{19.

72}

816

58 {

65.2

8}17

1191

{46

.89}

912

17 {

47.9

1}

Added 11/1999 (Ref. No. LF040/99)

UNDERBODY STRETCH CAB 4�2Flat-plane Dimensions

930 {36.61}

754 {29.69}

660 {25.98}

500 {19.69}

883 {34.76}

883 {34.76}

1230 {48.43}

1224 {48.19}

1140 {44.88}

1140 {44.88}

1024 {40.31}

310 {12.20}

125

148

86

391 {15.39}

393 {15.47}

385 {15.16}

269 {10.59}

385 {15.16}

112

{4.4

1}428

{16.

85}

528

{20.

79}

1642

{64.

65}

208 39

{1.5

4}

968

{38.

11}

172

{6.7

7}326

{12.

83}

{3.39}

237 {9.33}

{4.92}

{5.83}

425 {16.73}

{8.1

9}

385 {15.16}

240 {9.45}

891 {35.08}

CA

B

D

EF

GH

IJ

KL

MN

OP


II - 4

A:C

AB

IN M

OU

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Added 11/1999 (Ref. No. LF040/99)


II - 5

Mea

sure

dlo

catio

nD

imen

sion

s(m

m {

in})

Mea

sure

dlo

catio

nD

imen

sion

s(m

m {i

n})

110

81 {

42.5

6}9

1209

{47

.60}

215

21 {

59.8

8}10

257

{10.

12}

310

75 {

42.3

2}11

1521

{59

.88}

457

2 {2

2.52

}12

991

{39.

02}

561

9 {2

4.37

}13

1007

{39

.65}

612

16 {

47.8

7}14

501

{19.

72}

716

45 {

64.7

6}15

1191

{46

.89}

820

52 {

80.7

9}17

1191

{46

.89}

Added 11/1999 (Ref. No. LF040/99)

UNDERBODY REGULAR CAB 4�4Flat-plane Dimensions

930 {36.61}

754 {29.69}660 {25.98}

865 {34.06}

1224 {48.19}

1150 {45.28}

1140 {44.88}

1140 {44.88}

1024 {40.31}

310 {12.20}

42

27

148

175

94

406 {15.98}

385 {15.16}

269 {10.59}

385 {15.16}

267

270 52

{2.

05}

477

{18.

78}

1115

{43

.90}

167

{6.5

7}

568

{22.

36} 37

{1.

46}

971

{38.

23}

172

{6.7

7}

326

{12.

83}

{10.

63}

{10.

51}

{1.65}

237 {9.33}

362 {14.25}

{1.06}

{5.83}

{6.89}

385 {15.16}

385 {15.16}

{3.70}

406 {15.98}

842 {33.15}

842 {33.15}1230 {48.43}

CA

BD

EF

GH

IJ

KL

MN

OP

QR


II - 8

Added 11/1999 (Ref. No. LF040/99)

A:C

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s(m

m {

in})

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sure

dlo

catio

nD

imen

sion

s(m

m {i

n})

110

81 {

42.5

6}10

271

{10.

67}

215

21 {

59.8

8}11

1278

{50

.31}

310

53 {

41.4

6}12

568

{22.

36}

455

2 {2

1.73

}13

1521

{59

.88}

560

0 {2

3.62

}14

931

{36.

65}

611

93 {

46.9

7}15

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{39

.65}

711

15 {

43.9

0}16

501

{19.

72}

816

58 {

65.2

8}17

1191

{46

.89}

912

17 {

47.9

1}

Added 11/1999 (Ref. No. LF040/99)

UNDERBODY STRETCH CAB 4�4Flat-plane Dimensions

754 {29.69}660 {25.98}

1230 {48.43}

1224 {48.19}

1140 {44.88}

1140 {44.88}

1024 {40.31}

310 {12.20}

42

27

148

240

94

406 {15.98}

385 {15.16}

385 {15.16}

267

270 52

{2.

05}

477

{18.

78}

1642

{64

.65}

208 37

{1.

46}

971

{38.

23}

172

{6.7

7}

326

930 {36.61}

842 {33.15}

865 {34.06}

842 {33.15}

237 {9.33}

{1.65}

362 {14.25}

{1.06}

{5.83}

{9.45}

269 {10.59}

406 {15.98}

{3.70}

385 {15.16}

{10.

51}

{10.

63}

{8.1

9}{1

2.83

}

CA

BD

EF

GH

IJ

K

LM

NO

PQ


II - 10

Added 11/1999 (Ref. No. LF040/99)

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s(m

m {

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sure

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catio

nD

imen

sion

s(m

m {i

n})

110

81 {

42.5

6}9

1209

{47

.60}

215

21 {

59.8

8}10

257

{10.

12}

310

53 {

41.4

6}11

1521

{59

.88}

455

2 {2

1.73

}12

931

{36.

65}

560

0 {2

3.62

}13

1007

{39

.65}

611

93 {

46.9

7}14

501

{19.

72}

716

45 {

64.7

6}15

1191

{46

.89}

820

52 {

80.7

9}17

1191

{46

.89}

Automotive

manual de medidas de carroceria y chasis ranger courier (ford)