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PlantStruxure is Schneider Electric’s collaborative and integrated automation architecture for industrial and infrastructure customers. It brings together our Telemetry, PLC/SCADA and DCS offerings with complete lifecycle services to help make your operations more efficient. From initial design to modernization, PlantStruxure transparently connects control, operation and enterprise levels of your business.
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PlantStruxure
Challenges – Solutions – Benefits
Schneider Electric 2 │End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013
is Schneider Electric’s collaborative and integrated
automation architecture for industrial and infrastructure customers.
It brings together our Telemetry, PLC/SCADA and DCS offerings with complete
lifecycle services to help make your operations more efficient.
From initial design to modernization, PlantStruxure transparently connects
control, operation and enterprise levels of your business.
Schneider Electric 3 │End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013
Your challenges
Schneider Electric 4 │End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013
Protect people, assets & environment Produce with a maximum of safety
Schneider Electric 5 │End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013
Enforce zero downtime Maximizing uptime and optimizing operational efficiency
Schneider Electric 6 │End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013
The need for speed Gaining a competitive edge by reducing time-to-market
Schneider Electric 7 │End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013
Do more with less Reduce waste in your process to improve your bottom line
155% Worst performers
Average performers 117%
Best-in-class 100%
Relative operating cost compared to best-in-class (kWh/PE/year)
Opportunity cost
Source: Benchmarking of large municipal waste water treatment plants > 100,000 PE in Austria
65% of the energy in wastewater treatment is consumed in
the biological process!
Schneider Electric 8 │End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013
“The industry is likely to require 25,000 additional professionals
in the next five years due to business growth and retirement or attrition
in the sector. In line with the global trend, the average age of the workforce
in the Indian Oil & Gas sector is high.
Around 50% of employees have more than 20 years of experience and the
majority are due to retire in the next 5 to10 years.”
Ernst and Young, HR challenges in the Indian Oil and Gas sector, Petrotech 2010
Coping with the dwindling talent pool Bring intelligence to your operations
Schneider Electric 9 │End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013
Meeting regulatory requirements Achieve year-on-year emission reduction targets
Schneider Electric 10 │End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013
Our solutions
Schneider Electric 11 │End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013
Fully embeeded in EcoStruxure PlantStruxure as part of the Ecostruxure concept
Enterprise portal
Supervision
Supervision
BUILDING
WHITE
SPACE
POWER
SECURITY
Supervision
Seamless integration of our 5
business & expertise domains
enabling an intelligent energy
management from source to
plug!
PROCESS
Schneider Electric 12 │End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013
Where do we play Helping our customers to achieve more while using less
Mining, Minerals
& Metals
Water &
Waste Water
Food &
Beverages
Upstream
& Midstream
Oil & Gas
Electrical
Utilities
& Renewables
Smart
Infrastructure
Thermosolar
Thermal power
Hydro power
Nuclear
Mining
Minerals
Metals -making
Metals - process
Waste Water
Desalination
Water Distribution
Upstream
Gas processing
Pipeline
Downstream
Subway
Tunnels
(Airports)
Liquid Foods
Agri-Business
Other foods
Schneider Electric 13 │End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013
Delivering unseen levels of openness,
flexibility and scalability .
With a single architecture covering the needs
for Distributed Control System (DCS),
Remote Architectures (Telemetry)
& Plant Architectures (PAC/SCADA)
Covering all customer needs from
Field to Enterprise
Covering the full Plant & Equipment
Lifecycle from “Design” to “Renew”
Scope of PlantStruxure Helping customers to meet their business domain challenges
Schneider Electric 14 │End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013
is Schneider Electric’s collaborative and integrated
automation architecture for industrial and infrastructure customers.
It brings together our Telemetry, PLC/SCADA and DCS offerings with complete
lifecycle services to help make your operations more efficient.
From initial design to modernization, PlantStruxure transparently connects
control, operation and enterprise levels of your business.
Vertical Solutions
Ethernet Architecture
Best-in-class Products
Lifecycle Services
Telemetry PLC+SCADA DCS
Schneider Electric 15 │End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013
+ Energy Management at the core!
Openness to the IT level
Telemetry Remote Architectures
Operation & Optimization
Software
Ready for multi-business architectures
PLC+SCADA Plant & Infrastructure
DCS Distributed Control System
PlantStruxure – a single architecture To cover three automation paradigms
Transparent flow of
information
High Availability
Powerful & scalable
controller platform
Motor & Power Control
(iPMCC)
Variable speed drives
Integration of
instrumentation
Openness to 3rd party
(Fieldbusses)
Schneider Electric 16 │End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013
From the
traditional DCS world…
Integration
Single database
Powerful diagnostics
…
From the
traditional PLC/SCADA world…
Flexibility
Openness
Ease of use
…
a new generation of Process Automation System
offering the best of both worlds and more…
PlantStruxure - where innovation happens Our next generation DCS
PlantStruxure PES
Schneider Electric 17 │End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013
PlantStruxure PES
Schneider Electric 18 │End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013
PlantStruxure
key benefits
Schneider Electric 19 │End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013
Integrated energy management Native at the core of PlantStruxure
● Measure
● Native connection to measure any
kind of energy
● Storage in open databases
● Analyse
● Reports, dashboards and trends to
visualize specific consumption per
unit/volume etc.
● Use energy consumption as a key
indicator for asset health
● Improve
● Ready-to-use libraries for integrated
energy management in process and
manufacturing
● Comprehensive energy
management services Helping you produce effectively
with a minimum of
waste, effort and cost
Schneider Electric 20 │End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013
Unique flexibility One single architecture to cover three paradigms
● Telemetry approach
● Non-permanent, event driven
communication
● Time-stamped on the source with
automatic buffering
● Centralized configuration and
management
● PLC+SCADA approach
● High performing communication
● Open to 3rd party components
● Fieldbus and device integration
● DCS approach
● Single database to ensure
consistency
● Object model
● Single environment
● Distributed and sequential control
We serve your business with the
most flexible solution
Whatever the size, topology and
complexity.
Schneider Electric 21 │End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013
Solving complex challenges A dedicated solution offer for key segments
● Water distribution
● Modeling and simulation of drinking
water distribution networks
● Decrease energy use by up to 15%
● Ensure water quality and service to
your consumers
● Mining
● Genuine mining intelligence tool
● Up to 25% increase in production
capacity
● Up to 50% reduction in downtime
● Wastewater treatment
● Model based predictive control
(Advanced Process Control)
● Decrease energy use by up to 30%
in the aeration of “activated sludge
treatment process”
Our domain expertise in targeted segment
is helps you to reduce energy,
increase production capacity, quality and
service level to consumers.
Schneider Electric 22 │End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013
Maintenance excellence Get the most out of your assets
● Maintenance built-in
● Libraries provide real-time
information (operation hours, cycles,
duration …) to optimize
maintenance
● Tools to analyze and improve
production downtime
● Mobility support
● Full alarm management and access
to SCADA information through
mobile devices
● Navigation services for DCS
● Direct access to all information
related to an object e.g. a motor
● Application
● Configuration
● Maintenance manual
● Functional description
PlantStruxure improves your maintenance
by providing the right information, to the
right people at the right time.
Schneider Electric 23 │End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013
Operational efficiency We make your operator more efficient
● Single user experience
● A wide range of libraries for generic
and dedicated segment needs
● Consistent functionality, look & feel
● Tested, validated and maintained
● Device configuration
● FDT standard to manage the entire
lifecycle of devices (automation,
power, motor control,
instrumentation, 3rd party, …)
● Diagnostic
● Build in diagnostic to minimize
downtime and loss of production
● Traceability
● Integrated runtime traceability to
comply with regulations and
standards
We make your operators more efficient
through a single user experience,
proven standards, and ready to use
functionalities.
Schneider Electric 24 │End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013
Integrated energy management solution
Renew
Operational efficiency
Unique flexibility
Solving complex challenges
Maintenance
Maintenance excellence
Schneider Electric 25 │End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013
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