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ACEACE TechnologiesTechnologies
Coca-Coca-ColaCola
TrainingTraining
FiltecOmnivision Training
ASEBIASEBIAll Surface Empty Bottle InspectionAll Surface Empty Bottle Inspection
ASEBI is having the following detection points
1. Base Detection2. ISW Detection3. IR Residual Detection4. RF Residual Detection5. Finish Detection6. Thread Detection7. Aux Reject8. Plugged Detection9. Large Object Detection10. OSW Detection11. Scuff Detect
OBJECTIVEOBJECTIVE
Identify Parts of machineKnow how to use software
Using touchpad Bottle changeover Test Bottle
Cleaning procedures Daily Monthly
At the end of this Training you should be able identify following:
Parts of MachineParts of Machine& Utilities& Utilities
Machine ScreenMachine Screen
UtilitiesVoltage: 220VAC +/- 10% 50/60Hz,7KVA - Computer gradeAir: Dry compressed - 8.5CFM @65psig (4.01pm@448Kpa)Water: 5.5gph @ 40psig (20lph @ 276 Kpa)
Light Source (Strobe Lamp)Light Source (Strobe Lamp)
SemitransparentSemitransparentMirrorsMirrors
Protection Protection windowswindows
IRIRBaseBase
(Caméra)(Caméra)ISWISW
(Caméra)(Caméra)
FinishFinish(Caméra)(Caméra)
ThreadThread(Caméra)(Caméra)
Rotating glassRotating glass
Diffuser glass Diffuser glass (Brightfield Option)(Brightfield Option)
OptionOption
IR RLD IR RLD detectiondetection
LED Strobe LampLED Strobe Lamp
IR DetectionIR Detection
Light sourceLight source
IRIR
Rotating glassRotating glass
Principle of functionPrinciple of function
Infra Red photocellInfra Red photocell
Lens system to adjust brightness and zoomLens system to adjust brightness and zoom
Residual liquid inside bottleResidual liquid inside bottle
BT#3BT#3
Principal of function for BasePrincipal of function for Base
Light source Light source
SemitransparentSemitransparentmirrorsmirrors
Protection Protection window and window and lenslens
BaseBase(Caméra)(Caméra)
Rotating glassRotating glass
Diffuser lens Diffuser lens and polarization and polarization filtersfilters
55 33
BaseBase
00M
iddl
e R
imM
iddl
e R
im
Cen
ter
Cen
terO
uter
Rim
Out
er R
im
003355
CenterCenterMiddle RimMiddle Rim
Outer RimOuter Rim
Camera Camera ImageImage
Principle of functionPrinciple of function
Semitransparent Semitransparent mirrorsmirrors
Protection Protection window and window and lenslens
Rotating glassRotating glass
Diffuser lens Diffuser lens and polarization and polarization filtersfilters
ISWISW(Caméra)(Caméra)
Normal Normal mirrormirror
55 33 00M
iddl
eM
iddl
e
Bot
tom
Bot
tom
Upp
erU
pper
003355
MiddleMiddle
UpperUpper
BottomBottom
ISWISW
Principle of functionPrinciple of function
FinishFinish(Caméra)(Caméra)
Light sourceLight source
Parabolic Parabolic mirrorsmirrors
OSWOSWOMNI OMNI
IIII
Sensor positionSensor position
Bottle with no causticBottle with no caustic
Transmitter Transmitter RFRF
ReceiverReceiverRFRF
Bottle with causticBottle with caustic
BT#4BT#4
10MHZ Transmitter10MHZ TransmitterPWM TechniquePWM Technique
Transmitter Transmitter RFRF
ReceiverReceiverRFRF
Caustic Detection (RF-RLD)Caustic Detection (RF-RLD)
““OSW”OSW”
Principle of OSWPrinciple of OSWOSW OSW (Caméra) (Caméra)
Light SourceLight Source
MirrorMirror
Principel of rotation OSWPrincipel of rotation OSW
Lower Lower GuidesGuidesNeck Neck
GuidesGuides
Lower guidesLower guides
Neck guidesNeck guides
P1P1
AA BB CC
Defect is detected in window 2Defect is detected in window 2
#4#4
#3#3
#2#2
#1#1
P2P2 P3P3 P4P4 P5P5
Hard Disk
CPU Card
Alacron Board forBase, ISW, Finish & Thread
InspectionAlacron Board forOSW Inspection
Finish and ThreadCamera
Inner SidewallCamera
Base Camera
IR-RLD Sensor
IR-RLD Board
ServoController
KeyboardController Card
(KCC)Camera Breakout
Board
Servo Motorfor Zoom and
Brightness
Reject Verifier
Finish Strobe (LED) Power +48V Supply
Cooling System
Computer Cage Power
Camera Service Notice SVCN 0232 Inspection HeadInspection Head
Opalglas
TestbottleSensor
Body Belt
Neck Belt
Bottom Blow-OffValve
Rotating GlassRotating Glass
Lenses under inspection headLenses under inspection head
IR-RLDBaseISWLens
Test Bottle Sensor
FinishLen
Reject VerifierReject Verifier
Reject Verifier
StarwheelStarwheel
Dead plateDead plate
Guide rails (wear strips)Guide rails (wear strips)
Air knifeAir knife
E-StopsE-Stops
E-stop
Press in – FreewheelPull out – Hard Break
PowerPowerPower Switch
-When powering down the UPS will keep the unit up for about 1 minute.
Machine Supply.• 230 V AC (single Phase Supply)
Drawer PowerTransformer
StarwheelSystem
Air Filter
StarwheelVacuum
Filter
StarwheelReject Pressure
Regulator
Bottom/DiffuserBlow-OffPressureRegulator
MachinePressureRegulator
Base-cabinetBase-cabinet BackBack doordoor
AirAir pressure Manometer and pressure Manometer and RegulatorRegulator
Mirror
DigitalOSW
Camera
ElevatorMotor
ServoController
Servo Motors
Fuse for ElevatorMotor
Servo / Camera Power Supplies
Resistor
Outer Sidewall Camera BoxOuter Sidewall Camera Box
Camera SideCamera SideProtective CoverProtective Cover
Removable Protective Lens
External Brake
Run Out
Encoder
Fuse
RejectThroughput
(PIN)
Reject Inhibit
(not recommended)
Jam
Upstream Down Bottle
Downstream Down Bottle
Spare
PLC Outputs Inputs 38997
Brake Out (System Ready)
Downstream Gap
LCM CardLCM Card
DC Power Connector
FBIComm Buss
(green)
E-Stop Relay
LCM Card 42189
LCM Card Schematic 42190
OSWComm Buss
(Red)
Optional RF-RLDOptional RF-RLD
RF-RLD Sensor 42007-0
Sonic 1 to detectMissing Bottle
Sonic 2 to closegaps in front of
the Outersidewall
OverheightBottle and
Down BottleSensor
Infeed SonicsInfeed Sonics
Infeed SonicsInfeed SonicsClose upClose up
Door Switch
Door SwitchDoor Switch
Alarm
Warning
Ready
Testbottle request
Systempower is on
Beacon LightBeacon Light
Interface (LCD Touchpad)Interface (LCD Touchpad)
Mouse Pad
Interface (Touchpad)Interface (Touchpad)MousePad
Status OverviewStatus OverviewSign on ScreenSign on Screen
Sign on Screen Status OverviewSign on Screen Status Overview
User Tabs
Reject Icon Identifier
Camera Selection
Freeze all imagesFreeze Detects
Icon Identification• IR Residual Detection• RF Residual Detection• Aux Reject• Finish Detection• Thread Detection• Base Detection• Plugged Detection• ISW Detection• Large Object Detection• OSW Detection• Scuff Detect
User Screens• Status
– Overview– System
• Current Period• Previous Period
– Base– ISW– Finish– OSW– Test Bottle– Reject History– CCRP History
• Control– System– Base– ISW– RLD– Auxiliary– Test Bottle– Reject
History– Bottle
Selection
User Login
Status TabsStatus Tabs
Control TabsControl Tabs
User TabsUser Tabs
Bottle Changeover
Go to “Control” “Bottle Selection”.
Select desired bottle.
Follow on screen instructions.
Bottle Changeover ScreenBottle Changeover ScreenAll parts associated with the changeover are color coded to aid in this All parts associated with the changeover are color coded to aid in this changeover process.changeover process.
Changeover stepsChangeover steps
Changeover stepsChangeover steps
Changeover stepsChangeover steps
Changeover stepsChangeover steps
Changeover cautions
When seating starwheel verify valve plate is clean.Verify starwheel is seated correctly.Tighten the starwheel locking handle Gently tight.
Control TabsControl Tabs
Change User ID here
You must press Change for new ID to take effect
User Logon ScreenUser Logon Screen
Security Settings ScreenSecurity Settings Screen
Test Bottle ProgramTest Bottle Program
Test is running
Time to complete test and bottles to go
Next Auto Start
Time to start after auto start
Running Test Bottle ProgramRunning Test Bottle Program
Security Levels ScreenSecurity Levels Screen
Test Bottle ProgramTest Bottle Program
Results from test bottleResults from test bottle
Base setup
Base setupBase setup
Between
3200 to 3600
Base setupBase setup
Base setupBase setup
Inner Sidewall
Camera/Display – Camera/Display – ScreenScreen
Between 2800 to 3200
Zone Setup – Zone Setup – ScreenScreen
IR-RLDIR-RLDSetupSetup
IR – Liquid Detection Base must be setup
before IR – RLD can be setup.
RF – Caustic Detection
Setup IR-RLDSetup IR-RLDBase Zoom - 10
Setup RF-RLDSetup RF-RLD
Parameter has no effect - Gain is fixed at the RF receiver.
Finish setup
Width = 6Light = 120
Width = 6Light = 120
Width = 6Light = 120
Width = 5Light = 160
Width = 4Light = 120
Width = 8Light = 200
Width = 5Light = 70
Width = 5 Light = 120
Finder Track Width = 5Minimum Track Threshold = 80
Locator
Positions
Finish Locator DiagramFinish Locator Diagram
a
Cb
A Sector
FinishFinish
Outer sidewall
Line Control – ScreenLine Control – Screen
Motor/Brake
OnDelay
StepUp
OffDelay
Step Down
Sensor
Daily maintenance Check list
1. Clean the machine with wet cloth.2. Clean the Lens of camera by tissue paper or soft cloth.3. Clean Diffuser glass by soft cloth. 4. Clean the base strobe lamp cover which is below the DEAD plate.5. Clean the vacuum pump filter. (one is in the machine and other is at the vacuum pump)
Check Points
1. Select proper starwheel and infeed ,outfeed guides. 2. Check after every pack change, all infeed and outfeed guides are properly
fitted . for OSW and EBI 3. Check sucker cups are not missing from starwheel. Check starwheel seal
ring is good and clean. 4. Check the starwheel registration plate is tight. Check starwheel is properly
placed and tightened from upper side.( without Tools )5. Check the inspection head height is right which is mentioned in the
Machine screen (check Menu-control / bottle selection.) 6. Check inspection head locking is done properly. 7. Lock it as per the given direction on the machine Check neck and body
belt are not removed from it placed. (Green and orange belt) 8. Check Bottle changeover is done properly in the machine screen. 9. Check starwheel sucker cups. ( if found damage replace it)
Check Points
11.Select proper starwheel and infeed ,outfeed guides.12.Check Bottle changeover is done properly in the machine screen.13.Check starwheel sucker cups. ( if found damage replace it)14.Check the Height bottle sensor is adjusted as per the bottle profile.15.Check Oil level in vacuum pump.16.Check transmitter and receiver, of Color and RF sensor boxes are in front of
each other. 17.Check Vacuum and Air pressure is ok. (Air pressure required is 6Bar/80 psi) 18.Check Reject pressure is ok. (60 psi) 19. Check water is "ON" for Diffuser Glass 20.Check the Safety cover for the OSW.
Maintaining Record
Daily check list Monthly maintenance list Monthly spare parts list.
Thank youThank youLooking forward for futureLooking forward for future
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