Change is good Dassault CIC presentation 2013

Change is Good: Streamlining the Data Change Process to Reduce Costs

Bob Deragisch, Dir. Of Engineering Services, Parker HannifinTony Anderson, VP & General Manager, Kubotek USA

Agenda• Parker Overview• Kubotek USA products utilized• CAD Standardization Project• Design Review & ECO process (past, current, future)

Parker Hannifin Corporation

A worldwide, diversified manufacturer of motion and control technologies and systems

• Headquartered in Cleveland, Ohio

• 142 divisions worldwide

• 311 facilities

• 60,000 employees

Parker Aerospace

Global leader in flight control, hydraulic, fuel and inerting, fluid conveyance, thermal management, and engine systems and components

• $2 billion in annual sales

• 6,000 employees

• Seven divisions, 43 worldwide locations

Parker Aerospace

Updated 07/01/12

Engineering Centers, Asia

Bangalore, IndiaNagoya, JapanShanghai, China

Worldwide Divisions and FacilitiesA Global Organization

Aircraft Wheel & BrakeAvon, OhioGuaymas, Mexico

Control SystemsDublin, GeorgiaIrvine, CaliforniaOgden, Utah

Customer Support OperationsIrvine, California - HQ

Fluid SystemsElyria, OhioGuaymas, MexicoHauppauge, New YorkIrvine, CaliforniaNaples, FloridaTolleson, Arizona

Gas Turbine Fuel SystemsClyde, New YorkDevens, MassachusettsGlendale, ArizonaKuala Lumpur, MalaysiaLiberty Lake, WashingtonMentor, OhioMoncks Corner, So. Carolina

Hydraulic SystemsKalamazoo, MichiganWiesbaden, Germany

Stratoflex ProductsApodaca, MexicoCamarillo, CaliforniaFort Worth, TexasJacksonville, FloridaMansfield, Texas

Engineering Centers, Americas

Everett, WashingtonFort Worth, TexasIrvine, CaliforniaMontreal, CanadaPortsmouth, New HampshireSão José dos Campos, Brazil

Engineering Centers, Europe

Bremen, GermanyBristol, EnglandDerby, EnglandKomsomolsk, RussiaMoscow, RussiaToulouse, France Wiesbaden, Germany

Standard Design and Development Process Lean Product Development (LPD)

Risk and cycle time reduced

Multi-function Fuel Cell System

“We want to make our aircraft even more efficient, cleaner, and quieter.”

Tom EndersPresident and CEO, Airbus

Airbus is fully committed to the fuel cell technology as a key contributor to achieve the ACARE* 2020 goals

-80% NOx

emissions

-50% CO2

emissions

-50% Fuel

consumptions

-50% Noise

emissions

*Advisory Council for Aeronautics Research in Europe

Serving the World’s Aerospace Leaders

We do not make aircraft, we just make them fly!

Parker Aerospace

Kubotek USA

Kubotek USA Comparison Suite

NEW

Parker CAD Standardization Project

• Moved From Legacy Systems to CATIA V5– SolidWorks– SolidEdge– Pro-E– Inventor

• Why?

Parker CAD Standardization Project

• Validation of Data Migration

• Why validate? • Why validate automatically?

Why automation

• Automation is NOT a substitute for a good process– Automation enhances a good process– Automation speeds up bad processes too– GIGO

• Process standards and adaptability are key

Parker Historical Design Review / ECO Process

Design reviews occur before every gate/review in SDDP

37 step process to create ECR, route for approval, generate ECO, incorporate change, release!

Component, LRU, Assembly, System review

See next page for more detail -

And most have nothing to do with CAD data update or review!

Bid & Proposal Plan & OrganizeRequirements

DiscoveryTrade & Select

Product ConceptsDevelop Product Integrate Product Verify Product Validate Product Introduce Product Deliver Product Support Product

ContractAward

MasterProgram

Plan (MPP)

SystemRequirementsReview (SRR)

Prelim.Design

Review (PDR)

CriticalDesign

Review (CDR)

Test

ReadinessReview (TRR)

FlightReadiness

Review (FRR) Certification

OperatorsConferences

User NeedsDR&O

Aircraft NeedsSystem Require.

System NeedsSystem Spec.

System Config.SDD & Comp. Specs

Comp. Config.Install & Assy Drws

Part Config.Detail Drawings

Aircraft ValidationUser Satisfaction

System ValidationFlight Testing

Is it the right system

System VerificationSystem Testing

Is the system right

System IntegrationSystem Physical & Functional Checks

Comp. Build & TestFAI & Qual

Part Build & LearnSPC

Program Timeline & Maturity

Study Period Development Period Test Period Production Period

Decom

position &

Defi

nition

Inte

grat

ion

&

Verific

atio

n

ProductionReadiness

Review (PRR)

Parker Historical Design Review / ECO Process

• REDLINING– “Let me understand – first you print it,

then you mark it up, then you scan it, then you route it. And every person on the route does the same thing?”

Parker Historical Design Review / ECO Process

Design reviews were simple, when components were simple.

"Software gets slower faster than hardware gets faster“– Niklaus Wirth, 1995

Parker Historical Design Review / ECO Process

IS WAS

Can you tell me the difference?

Parker New Design Review / ECO Process

• Kubotek Products Utilized

Original CAD file Revised file

Manually Overlay Models

Manually Document Change

Manually Measure Change

Manually Locate Change

Unmanageable Change

Automatic Graphical Change Report Creation Including Dimensions and Storage of Results for Viewing by Additional Team Members

Automatic Geometric Comparison

Automatic organization of changes

Read Into ECO Manager and Define Tolerances

Revision A Revision B

Change Manageability

Parker New Design Review / ECO Process

• Make all changes in 3D Master• Identify all changes automatically• Compare to ECR (requested changes)• Identify discrepancies

– Changed but not requested– Requested but not changed

Parker New Design Review / ECO Process

• Changes all verified• Checkers are no longer ‘protein

robots’ – software does the job• Checking time from days to seconds• 100% of all changes captured and

confirmed

Parker Future Processes

• Full automation (CSD Project)• Enovia V6 Integration• KeyMarkUp for Drawing Compare

???

Questions

Thank You!Bob Deragisch, Bderagisch@parker.com, (949) 851-3607

Tony Anderson, Tanderson@kubotekusa.com, (616) 862-8653