Corrugated Steel Bridge and Tunnel Solutions

Ron Prychitko,P.Eng.

Regional EngineerPrairies

Armtec, Drainage Solutions

Lorne Mielty

Technical Sales Representative

Western

CORRUGATED STEEL BRIDGE & TUNNEL SOLUTIONS

FRIDAY MAY 8 TH, 2015 / 9AM PST / 11AM CST / 12PM EST

AN OVERVIEW

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Armtec is one of Canada’s largest infrastructure company supplying precast, corrugated steel and HDPE products and solutions. Every day, our proven products, engineered solutions and dedicated people are counted on to support construction and infrastructure projects in communities everywhere. With a national presence and a local focus on exceptional customer service, we are dedicated to building excellence.

ABOUT ARMTEC

YOUR SPEAKERS

Ron Prychitko P.Eng.Region Engineer

Ron.Prychitko@armtec.com

Lorne MieltyTechnical Sales Representative,

Lorne.Mielty@armtec.com

AGENDA

• Introduction of Shallow & Deep Corrugated Plates

• Coatings for Durability

• Case Study Projects

• Benefits of Corrugated Plate Structures

• Questions

CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS

Multi-Plate (SPCSP)(152 mm x 51 mm)Bridge-Plate (DCSP)

(400 mm x 150 mm)

STRUCTURAL PLATE - CORRUGATIONS

MULTI-PLATE

CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS Dia. / Span - 1.5 m to 7 m

Design & Installation • CAN/CSA S6-14 – Section 7 Buried Structures• Referred to as “Shallow Corrugations”

Box Culverts• Spans - 4m to 14m • Highway Loading• Low Cover Applications

BRIDGE-PLATE

Design & Installation• CAN/CSA S6-14 – Section 7 Buried Structures• Referred to as “Deep Corrugations”

Arches

• Spans 6m to 21m

• Single Radius + Low & High Profile shapes

Rounds• Diameters – 6m to 15m• Horiz. Ellipse shapes

also available

CAT – “CORROSION ARRESTING TECHNOLOGY”

WHAT IS STRATA-CAT COATING?

STRATA-CAT COATING PROCESS

STRATA-CAT - R & D

Example test site

STRATA-CAT - INVERT PROTECTION

Multi-Plate

• Location: Route 158 Mirabel QC • Features: 5540 Diameter Round

• Location: Essex County ON• Features: 5.05m Span x 3.33 Rise Pipe

Arch Shape

PERFORMANCE GUIDELINE BURIED STEEL PLATE STRUCTURES

CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONSwww.cspi.ca

Corrugated Steel Pipe Products

Materials, Fabrication, Inspection & Repair ……. • Helical Pipe Products (CSP & SRP)• Structural Plate Products (SPCSP, DCSP, Liner Plate)• Coatings

• Galv. & Aluminized (metallic) • Polymer Coating

CSA STANDARD - G401-14

BRIDGE-PLATE BOX CULVERT

• Location: Muskoka Road 50, ON• Product: Armtec 34H Bridge-Plate box culvert w/ Polymer coated side plates• Dimensions: 12000 span x 2800 rise x 18m long

BRIDGE REPLACEMENT – MUSKOKA RD 50

T - SHAPED FOOTINGS

• Scour Protection• Elevate Plate above Streambed• Cast-in-Place or Precast

GRANT BROOK, NS

Products used: • 5180 Span x 2690 Rise Multi-Plate single radius Arch c/w MSE wire mesh

Headwalls• Installed on T-Shaped cast-in-place footings• Polymer coated plates to above HWL

PETOPEKO CREEK – BLOODVEIN, MBEAST SIDE ROAD

Read Creek – MacArthur River Mine SK

Bridge Plate LP Arch

You don’t even know you are travelling over a Bridge

ST-LIBOIRE, QC (MTQ)

• HORIZONTAL ELLIPSE MULTI-PLATE 7460 SPAN X 4460 RISE (20.117 M LONG) POLYMER COATED PLATE

• C/W 33 DEG SKEW CUT ENDS, • CAST-IN-PLACE HEADWALLS

CANAL CROSSING APPLICATIONS

• Location: Blackstrap Lake, Sask. • Product used: 48N Horizontal Ellipse Multi-Plate 4430 span x 2800 Rise (42 m long)

polymer coated c/w square ends

• Conception Bay North Bypass & Lady Lake Road

ARCH – TUNNEL (LOCAL ROAD) UNDERPASS

• TCH & Long Harbour Road Interchange

• 11.6m Span x 6.5 Rise Bridge-Plate Arches

BRIDGE-PLATE ROUND – RAILWAY BRIDGE

• Twin – 9050 diameter Round Bridge-Plates x 19.3m long

• Ironstone River• E90 Railway Live Load• Invert Bury 2.0 m• Near Labrador City, Labrador

• 6610 Bridge-Plate x 72m long• E80 Railway Live Load• Rail Terminal Facility• Hardisty, Alberta

MAPLE CREEK SK - TRANS-CAN HWY #1

Product: Bridge-Plate Low Profile Arch 11740 mm span x 110.5 m long – c/w full Raft footing (Stage Constructed)

MAPLE CREEK, SK

THUNDER BAY, ON – BELROSE RD.

Before

THUNDER BAY, ON – BELROSE RD

SHEPPARD LANDFILL

Calgary AB - 68th Street SE

6100 x 1400 Bridge-Plate Box Culvert

LINER PLATE

• Lightweight Bolted Segmental Plate

• Circumferential flanges allow assembly from the inside

• Application - Relining drainage pipe & water crossing structures

CAPE BRETON RAIL BRIDGE REHABILITATION

TUNNEL LINER PLATE

Custom shapes for Relines

ALUMINUM BOX CULVERT

OLD PERLICAN, NL –ALUMINUM BOX CULVERT – C/W FULL INVERT - 6286 SPAN X 1614 RISE x 12344 long

ALUMINUM BOX CULVERT

OLD PERLICAN, NL – ALUMINUM BOX CULVERT –C/W FULL INVERT - 6286 SPAN X 1614 RISE x 12344 long

ALUMINUM BOX CULVERTS

COUNTY OF WETASKIWIN, ALBERTA

Pipestone Creek Before

ALUMINUM BOX CULVERTS

COUNTY OF WETASKIWIN, ALBERTA

Wetaskiwin, AB – Aluminum Box Culvert (Series #140) – 35 ft. span x 11 ft. rise - 58’-9” long c/w full invert (scour Protection Plates) and full headwall / wingwall Package

Address Forces due to:• Hydraulic Uplift• Erosion / undermining• Piping thru the backfill

BRIDGE CULVERT END TREATMENTS ARE

ESSENTIAL

Piping

Erosion

HydraulicUplift

END TREATMENT EXAMPLES

PENNASK CREEK - KELOWNA, BC

Owner: BC MOTI

Consultant: Associated Engineering

Contractor: PW Trenchless

Location: Pennask Tributary Creek, 50km outside of Kelowna, BC along Highway 97C

Existing Culvert:

2440mm Span x 1739mm Rise Galvanized Multi-Plate pipe arch

Rehabilitated Culvert:• 2046 mm x 1538 mm rise x 97m length• 4.0mm crown plates x 6mm bottom plates• Strata-CAT® polymer-coated

Challenges & Constraints

• Restore structural capacity of the culvert

• Approximately 30m surcharge

• 75+ year service life

• Timeline – difficult winter conditions

• Major highway

• Max. water velocity 3.0 m/sec with sand and gravel bedloads

• Acidic drain rock

• Water inside conduit: • Leachate from acidic surcharge

around conduit/groutCORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS

DICK BOOTH CROSSING - HWY 4 PORT HARDY, BC

Owner: BC MOTI & MFLNRO

Consultants: • Onsite Engineering (Engineers of Record)• Terratech Consulting (GRS) • Pacificus Biological Services Ltd.

(Environmental Monitoring)• Levelton Consultants Ltd (Quality Control)

Contractors: • PW Trenchless• Newcastle Structures (SPCPS and Concrete)• West Bridge Corp. (Removal of Acrow Bridge)• LC Stoneworks Ltd. (Installation Lock + Load)

Project Description:• Access to the community of Holberg, BC was cut during a rain event in which 300mm

of rain fell in a 24 hour period and washed away a 2.0m CSP• BC MoTI quickly installed a temporary single lane bridge to re-open the road and

maintain essential services.

Issues:• Water infiltration through

the embankment was a concern

• Bedrock was relatively

close to the surface

• Implied subsurface erosion

was likely, due to piping (percolation of water along the bedrock surface).

Resolution:• Impervious cast-in-place concrete cut-off wall was anchored into the bedrock. • Cut-off wall ensured the water takes the path of least resistance – through the Multi-

Plate structure

Multi-Plate used:• Multi Plate® c/w Strata-Cat® polymer

coating• Corrugation = 152mm x 51mm• 4.920m dia x 4.0mm width x 25.28m length

Project Materials Supplied by Armtec• Multi Plate® c/w Strata-Cat® polymer

coating• Lock + Load retaining wall• GRS Basket• Geotextile• W-Beam Guardrail

PARKDALE CREEK – LANGFORD, BC

Project description:• Parkdale Creek is an environmentally sensitive fish-bearing stream that meanders

through the heart of the Westhills subdivision.

• In order to join the two halves of the neighborhood it required a structure that would span the creek in an aesthetic and environmentally friendly way.

Structure description:• Bridge-Plate® arch structure

• 12.0m span x 5.948m rise x 36.0m long

• Entire assembly only required eight days.

• Assembly crew preassembled complete rings of the arch in a staging area while the skew collar & footing designs were completed.

Project description:• This project incorporated a green wall system that used Mirafi 5XT uniaxial geogrid

reinforcement.

THOMPSON’S CREEK - HOUSTON BC

Existing structure:• 2 x 900mm dia. CSP• 1 x 600mm dia. CSP• Constricting a 4.2m creek channel

Replacement structure:• 7.0m span x 24m long open bottom

THOMPSON’S CREEK - HOUSTON BC

Project success:• Project has restored fish access to over five kilometers of high value spawning and

rearing habitat in the Thompson Creek mainstream• A further estimated two kilometers of habitat in four smaller tributary streams located

upstream of the Yellowhead Highway 16 also have restored fish access.

KLUSKUS ROAD - VANDERHOOF, BC

Project description:• Road re-alignment project. Structure needed to be outside the wetted perimeter of the

creek as this is a fish bearing stream.

KLUSKUS ROAD - VANDERHOOF, BC

Solution:• 15 metre span, 7.4m rise Bridge-Plate®• Single Radius Arch• 5mm thick throughout• Concrete footing/headwall – Designed

by McElhanney • Bin-wall – Design A,B,C

HIGHLAND VALLEY COPPER MINE - BC

Owner: Teck Highland Valley Copper Partnership

Consultants: • Sade Engineering Associates

Limited• Terratech Consulting Limited

Contractors: • Newport Structures Limited • TLC Stoneworks Limited

Project Challenges: • Winter construction on a 24 / 7

schedule to avoid frozen backfill. • Temperatures as low as -25C.

Solution Specifications: • The Bridge-Plate two-radius arch design parameters were:

Span = 15.0 m, Rise = 6.7 m, Length = 58.9 m• 8.0 mm thick corrugated plate• Minimum Cover = 3.0 m• Maximum Cover = 9.1 m

Solution Characteristics: • Mine haul truck overpass• 1,400,000-lb. loaded CAT 797• Structurally efficient design

BENEFITS OF CORRUGATED STRUCTURAL STEEL PLATE PRODUCTS

• Customized shapes to fit the application• Cost efficient

• Low life cycle cost• Economically shipped to remote

locations • Ease of installation w/o large cranes

• Less design & construction time is required• Can be designed for a wide range of loading

conditionsa) Deep buryb) Heavy Live Loads (haul trucks, track

vehicles)c) Typically have reserve capacity for

overload conditionsd) Seismic forces

• Eliminates bridge decks & icy deck problems

• Eliminates maintenance of bridge approaches

• Permits the use of a constant roadway section in the vicinity of the structure

• Roadway extension can be easily accommodated

• Cost Effective

BENEFITS OF CORRUGATED STRUCTURAL STEEL PLATE PRODUCTS

DESIGN CONSIDERATIONS

• Culvert Sizing (clearance & hydraulics)• Culvert Durability• Alignment & culvert location• End treatment • Environmental Impact Mitigation

Contact Your Local Sales Rep:www.armtec.com/sales-offices/

Todays Speakers:

Ron Prychitko

Lorne Mielty

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Corrugated Steel Bridge and Tunnel Solutions

QUESTIONS?

Contact Your Local Sales Rep:www.armtec.com/sales-offices/

Todays Speakers:

Ron Prychitko

Lorne Mielty

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