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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
Ron Prychitko,P.Eng.
Regional EngineerPrairies
Armtec, Drainage Solutions
Lorne Mielty
Technical Sales Representative
Western
Armtec, Drainage Solutions
CORRUGATED STEEL BRIDGE & TUNNEL SOLUTIONS
FRIDAY MAY 8 TH, 2015 / 9AM PST / 11AM CST / 12PM EST
AN OVERVIEW
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
CPD CREDIT CERTIFICATES
• CPD Credit Certificates will be given out for attending Live Webinars• Qualifies in Most Jurisdictions in Canada & USA for 1 Hour Technical
Informal• Formal completion certificates are emailed within one week of attending• Check your local guidelines if unsure of your requirements
Email your complete attendee list should there be multiple individuals viewing the same screen.:
• Full Name• Title• Email
Armtec will send certificate to all participants
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
Armtec is one of Canada’s largest infrastructure company supplying precast, corrugated steel and HDPE products and solutions. Every day, our proven products, engineered solutions and dedicated people are counted on to support construction and infrastructure projects in communities everywhere. With a national presence and a local focus on exceptional customer service, we are dedicated to building excellence.
ABOUT ARMTEC
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
YOUR SPEAKERS
Ron Prychitko P.Eng.Region Engineer
Armtec, Drainage Solutions
Lorne MieltyTechnical Sales Representative,
Armtec, Drainage Solutions
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
AGENDA
• Introduction of Shallow & Deep Corrugated Plates
• Coatings for Durability
• Case Study Projects
• Benefits of Corrugated Plate Structures
• Questions
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
Multi-Plate (SPCSP)(152 mm x 51 mm)Bridge-Plate (DCSP)
(400 mm x 150 mm)
STRUCTURAL PLATE - CORRUGATIONS
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
MULTI-PLATE
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS Dia. / Span - 1.5 m to 7 m
Design & Installation • CAN/CSA S6-14 – Section 7 Buried Structures• Referred to as “Shallow Corrugations”
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
Box Culverts• Spans - 4m to 14m • Highway Loading• Low Cover Applications
BRIDGE-PLATE
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
Design & Installation• CAN/CSA S6-14 – Section 7 Buried Structures• Referred to as “Deep Corrugations”
Arches
• Spans 6m to 21m
• Single Radius + Low & High Profile shapes
Rounds• Diameters – 6m to 15m• Horiz. Ellipse shapes
also available
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
CAT – “CORROSION ARRESTING TECHNOLOGY”
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
WHAT IS STRATA-CAT COATING?
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
STRATA-CAT COATING PROCESS
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
STRATA-CAT - R & D
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
Example test site
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
STRATA-CAT - INVERT PROTECTION
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
Multi-Plate
• Location: Route 158 Mirabel QC • Features: 5540 Diameter Round
• Location: Essex County ON• Features: 5.05m Span x 3.33 Rise Pipe
Arch Shape
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
PERFORMANCE GUIDELINE BURIED STEEL PLATE STRUCTURES
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONSwww.cspi.ca
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
Corrugated Steel Pipe Products
Materials, Fabrication, Inspection & Repair ……. • Helical Pipe Products (CSP & SRP)• Structural Plate Products (SPCSP, DCSP, Liner Plate)• Coatings
• Galv. & Aluminized (metallic) • Polymer Coating
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
CSA STANDARD - G401-14
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
BRIDGE-PLATE BOX CULVERT
• Location: Muskoka Road 50, ON• Product: Armtec 34H Bridge-Plate box culvert w/ Polymer coated side plates• Dimensions: 12000 span x 2800 rise x 18m long
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
BRIDGE REPLACEMENT – MUSKOKA RD 50
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
T - SHAPED FOOTINGS
• Scour Protection• Elevate Plate above Streambed• Cast-in-Place or Precast
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
GRANT BROOK, NS
Products used: • 5180 Span x 2690 Rise Multi-Plate single radius Arch c/w MSE wire mesh
Headwalls• Installed on T-Shaped cast-in-place footings• Polymer coated plates to above HWL
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
PETOPEKO CREEK – BLOODVEIN, MBEAST SIDE ROAD
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
Read Creek – MacArthur River Mine SK
Bridge Plate LP Arch
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
You don’t even know you are travelling over a Bridge
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
ST-LIBOIRE, QC (MTQ)
• HORIZONTAL ELLIPSE MULTI-PLATE 7460 SPAN X 4460 RISE (20.117 M LONG) POLYMER COATED PLATE
• C/W 33 DEG SKEW CUT ENDS, • CAST-IN-PLACE HEADWALLS
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
CANAL CROSSING APPLICATIONS
• Location: Blackstrap Lake, Sask. • Product used: 48N Horizontal Ellipse Multi-Plate 4430 span x 2800 Rise (42 m long)
polymer coated c/w square ends
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
• Conception Bay North Bypass & Lady Lake Road
ARCH – TUNNEL (LOCAL ROAD) UNDERPASS
• TCH & Long Harbour Road Interchange
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
• 11.6m Span x 6.5 Rise Bridge-Plate Arches
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
BRIDGE-PLATE ROUND – RAILWAY BRIDGE
• Twin – 9050 diameter Round Bridge-Plates x 19.3m long
• Ironstone River• E90 Railway Live Load• Invert Bury 2.0 m• Near Labrador City, Labrador
• 6610 Bridge-Plate x 72m long• E80 Railway Live Load• Rail Terminal Facility• Hardisty, Alberta
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
MAPLE CREEK SK - TRANS-CAN HWY #1
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
Product: Bridge-Plate Low Profile Arch 11740 mm span x 110.5 m long – c/w full Raft footing (Stage Constructed)
MAPLE CREEK, SK
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
THUNDER BAY, ON – BELROSE RD.
Before
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
THUNDER BAY, ON – BELROSE RD
After
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
SHEPPARD LANDFILL
Calgary AB - 68th Street SE
6100 x 1400 Bridge-Plate Box Culvert
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
LINER PLATE
• Lightweight Bolted Segmental Plate
• Circumferential flanges allow assembly from the inside
• Application - Relining drainage pipe & water crossing structures
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
CAPE BRETON RAIL BRIDGE REHABILITATION
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
TUNNEL LINER PLATE
Custom shapes for Relines
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
ALUMINUM BOX CULVERT
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
OLD PERLICAN, NL –ALUMINUM BOX CULVERT – C/W FULL INVERT - 6286 SPAN X 1614 RISE x 12344 long
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
ALUMINUM BOX CULVERT
OLD PERLICAN, NL – ALUMINUM BOX CULVERT –C/W FULL INVERT - 6286 SPAN X 1614 RISE x 12344 long
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
ALUMINUM BOX CULVERTS
COUNTY OF WETASKIWIN, ALBERTA
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
Pipestone Creek Before
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
ALUMINUM BOX CULVERTS
COUNTY OF WETASKIWIN, ALBERTA
Wetaskiwin, AB – Aluminum Box Culvert (Series #140) – 35 ft. span x 11 ft. rise - 58’-9” long c/w full invert (scour Protection Plates) and full headwall / wingwall Package
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
Address Forces due to:• Hydraulic Uplift• Erosion / undermining• Piping thru the backfill
BRIDGE CULVERT END TREATMENTS ARE
ESSENTIAL
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
Piping
Erosion
HydraulicUplift
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
END TREATMENT EXAMPLES
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
PENNASK CREEK - KELOWNA, BC
Owner: BC MOTI
Consultant: Associated Engineering
Contractor: PW Trenchless
Location: Pennask Tributary Creek, 50km outside of Kelowna, BC along Highway 97C
Existing Culvert:
2440mm Span x 1739mm Rise Galvanized Multi-Plate pipe arch
Rehabilitated Culvert:• 2046 mm x 1538 mm rise x 97m length• 4.0mm crown plates x 6mm bottom plates• Strata-CAT® polymer-coated
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
PENNASK CREEK - KELOWNA, BC
Challenges & Constraints
• Restore structural capacity of the culvert
• Approximately 30m surcharge
• 75+ year service life
• Timeline – difficult winter conditions
• Major highway
• Max. water velocity 3.0 m/sec with sand and gravel bedloads
• Acidic drain rock
• Water inside conduit: • Leachate from acidic surcharge
around conduit/groutCORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
PENNASK CREEK - KELOWNA, BC
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
DICK BOOTH CROSSING - HWY 4 PORT HARDY, BC
Owner: BC MOTI & MFLNRO
Consultants: • Onsite Engineering (Engineers of Record)• Terratech Consulting (GRS) • Pacificus Biological Services Ltd.
(Environmental Monitoring)• Levelton Consultants Ltd (Quality Control)
Contractors: • PW Trenchless• Newcastle Structures (SPCPS and Concrete)• West Bridge Corp. (Removal of Acrow Bridge)• LC Stoneworks Ltd. (Installation Lock + Load)
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
Project Description:• Access to the community of Holberg, BC was cut during a rain event in which 300mm
of rain fell in a 24 hour period and washed away a 2.0m CSP• BC MoTI quickly installed a temporary single lane bridge to re-open the road and
maintain essential services.
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
DICK BOOTH CROSSING - HWY 4 PORT HARDY, BC
Issues:• Water infiltration through
the embankment was a concern
• Bedrock was relatively
close to the surface
• Implied subsurface erosion
was likely, due to piping (percolation of water along the bedrock surface).
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
Resolution:• Impervious cast-in-place concrete cut-off wall was anchored into the bedrock. • Cut-off wall ensured the water takes the path of least resistance – through the Multi-
Plate structure
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
DICK BOOTH CROSSING - HWY 4 PORT HARDY, BC
Multi-Plate used:• Multi Plate® c/w Strata-Cat® polymer
coating• Corrugation = 152mm x 51mm• 4.920m dia x 4.0mm width x 25.28m length
Project Materials Supplied by Armtec• Multi Plate® c/w Strata-Cat® polymer
coating• Lock + Load retaining wall• GRS Basket• Geotextile• W-Beam Guardrail
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
PARKDALE CREEK – LANGFORD, BC
Project description:• Parkdale Creek is an environmentally sensitive fish-bearing stream that meanders
through the heart of the Westhills subdivision.
• In order to join the two halves of the neighborhood it required a structure that would span the creek in an aesthetic and environmentally friendly way.
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
PARKDALE CREEK – LANGFORD, BC
Structure description:• Bridge-Plate® arch structure
• 12.0m span x 5.948m rise x 36.0m long
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
• Entire assembly only required eight days.
• Assembly crew preassembled complete rings of the arch in a staging area while the skew collar & footing designs were completed.
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
PARKDALE CREEK – LANGFORD, BC
Project description:• This project incorporated a green wall system that used Mirafi 5XT uniaxial geogrid
reinforcement.
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
THOMPSON’S CREEK - HOUSTON BC
Existing structure:• 2 x 900mm dia. CSP• 1 x 600mm dia. CSP• Constricting a 4.2m creek channel
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
Replacement structure:• 7.0m span x 24m long open bottom
arch.
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
THOMPSON’S CREEK - HOUSTON BC
Project success:• Project has restored fish access to over five kilometers of high value spawning and
rearing habitat in the Thompson Creek mainstream• A further estimated two kilometers of habitat in four smaller tributary streams located
upstream of the Yellowhead Highway 16 also have restored fish access.
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
KLUSKUS ROAD - VANDERHOOF, BC
Project description:• Road re-alignment project. Structure needed to be outside the wetted perimeter of the
creek as this is a fish bearing stream.
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
KLUSKUS ROAD - VANDERHOOF, BC
Solution:• 15 metre span, 7.4m rise Bridge-Plate®• Single Radius Arch• 5mm thick throughout• Concrete footing/headwall – Designed
by McElhanney • Bin-wall – Design A,B,C
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
HIGHLAND VALLEY COPPER MINE - BC
Owner: Teck Highland Valley Copper Partnership
Consultants: • Sade Engineering Associates
Limited• Terratech Consulting Limited
Contractors: • Newport Structures Limited • TLC Stoneworks Limited
Project Challenges: • Winter construction on a 24 / 7
schedule to avoid frozen backfill. • Temperatures as low as -25C.
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
HIGHLAND VALLEY COPPER MINE - BC
Solution Specifications: • The Bridge-Plate two-radius arch design parameters were:
Span = 15.0 m, Rise = 6.7 m, Length = 58.9 m• 8.0 mm thick corrugated plate• Minimum Cover = 3.0 m• Maximum Cover = 9.1 m
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
HIGHLAND VALLEY COPPER MINE - BC
Solution Characteristics: • Mine haul truck overpass• 1,400,000-lb. loaded CAT 797• Structurally efficient design
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
BENEFITS OF CORRUGATED STRUCTURAL STEEL PLATE PRODUCTS
• Customized shapes to fit the application• Cost efficient
• Low life cycle cost• Economically shipped to remote
locations • Ease of installation w/o large cranes
• Less design & construction time is required• Can be designed for a wide range of loading
conditionsa) Deep buryb) Heavy Live Loads (haul trucks, track
vehicles)c) Typically have reserve capacity for
overload conditionsd) Seismic forces
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
• Eliminates bridge decks & icy deck problems
• Eliminates maintenance of bridge approaches
• Permits the use of a constant roadway section in the vicinity of the structure
• Roadway extension can be easily accommodated
• Cost Effective
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
BENEFITS OF CORRUGATED STRUCTURAL STEEL PLATE PRODUCTS
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
DESIGN CONSIDERATIONS
CORRUGATED STEEL BRIDGE AND TUNNEL SOLUTIONS
• Culvert Sizing (clearance & hydraulics)• Culvert Durability• Alignment & culvert location• End treatment • Environmental Impact Mitigation
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
Contact Your Local Sales Rep:www.armtec.com/sales-offices/
Todays Speakers:
Ron Prychitko
Lorne Mielty
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
UPCOMING WEBINARS
Stay connected or get involved with Armtec events. We are dedicated to the continuing education of our customers, colleagues and fellow employees through personalized lunch and learns and free online webinars.
For more info please visit www.armtec.com/events
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
Follow us on social media to learn more about our company, projects and people, while getting all the latest Armtec and industry news.
Webinars will be posted with in five business days from the broadcast date. We will notify all subscribers over our social media channels.
Today’s session will be available on YouTube and SlideShare
JOIN US ON SOCIAL MEDIA!
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
Corrugated Steel Bridge and Tunnel Solutions
QUESTIONS?
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© 2015 Armtec Infrastructure Inc. • Confidential & Proprietary
Contact Your Local Sales Rep:www.armtec.com/sales-offices/
Todays Speakers:
Ron Prychitko
Lorne Mielty