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CPPE
Page 2 of 32
TABLE OF CONTENT
I. TECHNICAL OFFER FOR TWO-PHASE FIRST STAGE SEPARATOR ............................. 3 1.0 INTRODUCTION ................................................................................................... 3 2.0 PROCESS DESCRIPTION .................................................................................... 3
3.0 OPERATING CONDITIONS .................................................................................. 4 4.0 SCOPE OF SUPPLY ............................................................................................. 4
5.0 DESIGN STANDARDS COMPLIANCE STATEMENT ........................................... 5 6.0 PROCESS GUARANTEE STATEMENT ............................................................... 6 7.0 EQUIPMENT DATA ............................................................................................... 6
8.0 PIPING SPECIFICATIONS .................................................................................. 13 9.0 TUBING SPECIFICATIONS ................................................................................ 14
10.0 PAINTING SPECIFICATIONS ........................................................................... 15 11.0 INSULATION SPECIFICATIONS ...................................................................... 16
12.0 PACKING AND CRATING ................................................................................. 16 13.0 THIRD PARTY INSPECTION ............................................................................ 16
14.0 DOCUMENTATION ........................................................................................... 16 15.0 REGISTRATION ................................................................................................ 17
16.0 GENERAL NOTES ............................................................................................ 17 II. TECHNICAL OFFER for THREE-PHASE SECOND STAGE SEPARATOR ...................... 18
1.0 INTRODUCTION ................................................................................................. 18
2.0 PROCESS DESCRIPTION .................................................................................. 18 3.0 OPERATING CONDITIONS ................................................................................ 19
4.0 SCOPE OF SUPPLY ........................................................................................... 20 5.0 DESIGN STANDARDS COMPLIANCE STATEMENT ......................................... 20
6.0 PROCESS GUARANTEE STATEMENT ............................................................. 21 7.0 EQUIPMENT DATA ............................................................................................. 21
8.0 PIPING SPECIFICATIONS .................................................................................. 28 9.0 TUBING SPECIFICATIONS ................................................................................ 28
10.0 PAINTING SPECIFICATIONS ........................................................................... 29 11.0 INSULATION SPECIFICATIONS ...................................................................... 30
12.0 PACKING AND CRATING ................................................................................. 30 13.0 THIRD PARTY INSPECTION ............................................................................ 30
14.0 DOCUMENTATION ........................................................................................... 30 15.0 REGISTRATION ................................................................................................ 31
16.0 GENERAL NOTES ............................................................................................ 31
CPPE
Page 3 of 32
I. TECHNICAL OFFER FOR TWO-PHASE FIRST STAGE SEPARATOR
1.0 INTRODUCTION
We are proud to have developed superior experience over the years in design,
engineering and fabrication of process system packages. In addition to building plants
from concept stage, we are involved in providing engineering services for projects
involving de-bottlenecking, capacity increase, adequacy checks for existing units
requiring new process conditions, and recommending optimum design for various oil
and gas applications.
The major areas wherein we operate in the oil and gas upstream are;
Engineering services
Multiphase separation systems
Gas Dehydration systems
H2S and CO2 Removal
Oil conditioning and Dehydration
Debottlenecking
2.0 PROCESS DESCRIPTION
Separators are used in the oil and gas industry to split feed streams into individual
phases of liquid and gas. The phase separation is required for measuring production
rates and to prepare the hydrocarbons and water streams for further processing and
transportation. Three phase separators are utilized to split the feed streams into gas
and liquid streams.
The process fluid flows into the two phase Vertical separator; where it splits into Gas
and Liquid. At the inlet of separator, the fluid momentum is controlled with an inlet
diverter that provides bulk gas/liquid separation. The Inlet Diverter and other internals
such as Mist Extractor, Vortex Breakers are provided to improve the separation
CPPE
Page 4 of 32
efficiency. The entrained liquid particles get collected in the Mist Extractor provided at
the top of the vessel. The Vortex Breaker is provided at the liquid outlet to prevent the
entrapment of gas in to the liquid. The sufficient residence time is provided for
separation of each of the phases. The liquid level in the vessel and the removal of liquid
at the bottom is controlled by liquid level controls that will keep the mixture in the vessel
long enough for complete separation of each of the phases. A Safety relief valve is
provided for safe operation.
3.0 OPERATING CONDITIONS
The following process conditions are considered for the basic design of the Two Phase
Vertical Separator.
Sour service is considered for the equipment.
Parameters V-100 Unit
Operating Pressure 525 psig
Operating Temperature 135 º º F
Oil an Water Flow Rate 40,000 Bbls / day
Gas Flow Rate 40.00 MMSCF/day
Design Pressure 635 psig
Design Temperature 200 º F
4.0 SCOPE OF SUPPLY
Our scope of supply for the Separator Package includes Design, Engineering, Supply of
Materials, Fabrication, Fabrication, Complete Mechanical, Instruments & Electrical
Assembly, Protective Coating, Hydrostatic Testing, Inspection and Packing in
accordance with the special conditions and other relevant sections of the tender
documents as follows:
CPPE
Page 5 of 32
Two Phase Horizontal Separator with internals.
Structural Skid w/ under skid Insulation and Drain Arrangement.
All the Valves, Piping & Tubing's up-to skid limit & Supports.
Associated Instrumentation & Controls
5.0 DESIGN STANDARDS COMPLIANCE STATEMENT
We confirm compliance to the following standards for the design, engineering and
supply of the Two-Phase Horizontal Separator
Description Standards*
Stamping ASME Section VIII Div. 1 'U' Stamp
Process Design CPPE Proprietary standards
Material of Construction ASME SECTION II*
Pressure Vessel Code ASME Sec VIII Div 1*
Piping ASME B 31.3*
Flanges ASME B16.5*/ASME B 16.47*
Safety Devices API RP 520, API Recommended practice
for process and Instrumentation safety*
Welding ASME SEC IX*
NDE ASME SEC V*
Butt weld fittings ASME B 16.9*
Forged Fittings (Socket weld & Threaded) ASME B 16.11*
*-Latest Edition/Addenda at the time of design shall apply.
CPPE
Page 6 of 32
6.0 PROCESS GUARANTEE STATEMENT
CPPE warrants that the equipment will produce products with the following
characteristics:
Water in Oil 5.0% Vol. (Max.)
Liquid in Gas (Max) 0.1 US Gal./MMscf
Sand / Sludge removal: 98%
7.0 EQUIPMENT DATA
Horizontal Separator V-100
GENERAL
Size 84” ID x 24’-0” S/S
Design Pressure 635 psig
MDMT -20ºF
Design
Temperature
200ºF
Corrosion
Allowance
1/8”
Internals Standard internals.
NOZZLES
Inlet 14" CL-300 RFWN
Gas Outlet 6" CL-300 RFWN
Liquid Outlet 8" CL-300 RFWN
PSV 4" CL-300 RFWN
Drain 2" CL-300 RFWN
PI 2" CL-300 RFWN
TI 2” CL 300 RFWN
LC Bridle (4) 2" CL-300 RFWN
CPPE
Page 7 of 32
Vent 2” CL- CL-300 RFWN
Spare 2” CL-300 RFWN
Manway 24” CL-300 RFWN
Desand Jetting In (2) 2" CL-300 RFWN
Desand Water
Out
(2) 2" CL-300 RFWN
TESTING
Radiography 100%
PWHT As per Code
Hydrostatic Testing Yes-as per code
Impact Test No
Hardness No
Insulation Yes
Internal Coating Yes
MATERIALS
Heads SA-516-70N
Shell SA-516-70N
Flanges & Couplings SA105N / SA 105
Butt-Weld Fittings SA-234WPB
Pipes / Nozzle SA-106 Gr.B
Gaskets, Mist pads SS 304+Graphite
Studs SA-193-B7
Nuts SA-194-2H
Structural SA-36
Internals SA 516 -70N / SA 516 - 70
CPPE
Page 8 of 32
STRUCTURAL
OIL FIELD SKID
Size 12'-0" Wide x 30'-0" Long
Main Members W12 x 54#
Cross Members W6 x 48 #
Channels C8 x 11.5 #
Chequered Plate Cover 1/4" thk
Lifting Lugs on Top of skid
(FOS = 4)
4 Nos
CPPE
Page 9 of 32
INSTRUMENTATION AND CONTROL
NOTE:- All Instruments and controls are for Sour service applications only unless
otherwise specified
TAG-NO QTY DESCRIPTION
LG-1001 /
1 TRANSPARENT
LEVEL GLASS
ASSEMBLY
TRANSPARENT LEVEL GLASS
ASSEMBLY
Make: Quality
Model:19-R-20
Set of ¾" NPT model 146 gauge cocks
Standard Valve
Dropped Forged Steel Body
12 5/8" visible glass (2250 psig @ 100 F)
LSHH-1001 /
LSLL-1001 /
2 LEVEL SWITCH SPDT ELECTRICAL LEVEL SWITCH
Make: Linc
Model: L471-01
11/2"NPT Process Connection
Type: SPDT switch suitable for 24VDC
Certification: CSA Class1 Div 1 Group
A,B,C,D
C/W External Cage with 1" NPT threaded
connections
LCV-1001 1 LEVEL CONTROL
VALVE
LEVEL CONTROL VALVE
Make: Fisher
Model: Fisher ET Body Control valve
Process connection: 8” CL-300 RF
Body Material: Carbon steel body
Signal: 0-35 psig
Equal % Trim
B7 Studs, 2H Nuts
ACTUATOR
Make: Fisher
Size 45 Actuator, 3-15 psi spring range
Air to Open / Fail Close
Service: Sour
C/w 3582 Electro-Pneumatic Positioner
with 67 CFR Regulators
CPPE
Page 10 of 32
PSHH-1001 1 PRESSURE
SWITCH
HIGH PRESSURE SWITCH
Make: ASCO
Model No. SA12D
Power supply: 24 VDC
Range: 150 - 250 Psig
Set pressure = 230 Psig pressure rising
Transducer:
Model No: TF10A44B
316SS material
½” NPT process connection.
PT-1001 1 PRESSURE
TRANSMITTER
PRESSURE TRANSMITTER
Make: Rosemount
Model No: 3051TG
Process connection: 1/2" NPT
-14.7 to 800 psig Adjustable range
4 to 20 mA (Hart Output)
316L SST diaphragm (Sour service)
Silicone filled fluid
polyurethane covered aluminum housing
(1/2” NPT) Standard mounting
CSA Approved for Class 1, Div 1
PCV-1001 1 PRESSURE
CONTROL
VALVE
PRESSURE CONTROL VALVE
Make: Fisher
Model: Fisher ET Body Control valve
Process connection: 6” CL-300 RF
Body Material: Carbon steel body
Signal: 0-35 psig, Equal % Trim
B7 Studs, 2H Nuts
ACTUATOR
Make: Fisher
Size 45 Actuator, 3-15 psi spring range
Air to Close/Fail Open
Service: Sour
C/w 3582 Electro-Pneumatic Positioner
with 67 CFR Regulators
CPPE
Page 11 of 32
PI-1001
PI-1002
2 PRESSURE
GAUGE
PRESSURE GAUGE
Make: Wika
4" Dual scale
0 - 800 psig range (dual scale), liquid filled
316 SS bourdon tube/case
½" NPT Bottom connection
PSV-1001
PSV-1002
2 PRESSURE
SAFETY VALVE
PRESSURE SAFETY VALVE
Make: Farris
Model :TBD
Process connection: 4" CL-300 x 6" CL-150
Service: Sour
Set pressure 635 psig
TI-1001
TW-1001
1 TEMPERATURE
INDICATOR
TEMPERATURE INDICATOR
Make: Gauge-Tech
304 SS Case and Internals
5" Dial size; Dual Scale
0 to 250 Deg F
c/w ½ " x 1"x 9" 316SS thermo well
CC-1001 1 CORROSION
COUPON
CORROSION COUPON
Make: ALSPI
Model: HPTM
Type: Retractable
Material: 316L
FE-1002
1 POSITIVE
DISPLACEMENT
FLOW METER
FLOW METER (Oil/Water Out)
Make: Brodie
Model: Birotor Plus B281 6” 300# RF
Positive Displacement Meter
61-607- BPH
Viton Elastomers
CPPE
Page 12 of 32
FE-1001 1 FLOW METER TURBINE FLOW METER Gas out
Make: Daniel
Model: 3211
8” Cl-300 Mini Gas Turbine Meter
Stainless Steel Body
Flanges RF Carbon Steel
1 pick off and coil assembly
Horizontal flow
SS Rotor 440 SS bearing
Linearty +/- 0.5% within flow range
6 point factory calibration
+ /- 0.1% repeatability
Temperature Range -20 to 200 deg F.
Local Totalizer / Flow Rate Indicator
Model MRT-67
SDV-1001 1 SHUT DOWN
VALVE
14” Class 300# RF
Make: Grove
Type: Ball Valve
Material: SA350-LF2 Three Piece Bolted
Viton seats and seals Fire Safe
EL-OMATIC ACTUATOR
Rack and Pinion
Pneumatic Spring Return, Fail Closed
Operation Sized for 80 psi supply Pressure
3 Way Solenoid Valve
Make: ASCO
24VDC Coil Explosion proof
316SST Tubing Swagelok fittings
c/w Explosion proof limit switch
CPPE
Page 13 of 32
MANUAL VALAVS
NV-075 6 3/4" NPT SS 316 Needle Valve 3000 WOG
BA 075 18 3/4" NPT Ball Valve
BA 050 12 1/2" NPT Ball Valve
BA 100 5 1" NPT Ball Valve
NV 100 4 1" NPT Needle Valve 3000 WOG
BAF 301 12 3" CL-300 RF Ball Valve
BAF 201 12 2" CL-300 RF Ball Valve
BAF 401 3 4" CL-300 RF Ball Valve
BA 150 6 1 1/2" NPT Ball Valve
8.0 PIPING SPECIFICATIONS
Description NPS SPECIFICATIONS CL-150 – Cl-300
Pipe ½" - 1 ½" Sch. 80
2" - 10" Sch. 40
12" - 24" 0.375" WT Min
12" - 24" Sch.20
Nipples ¼" - 2" Sch. 80
Flanges ½" - 1 ½" RF Scrd, or SW
2" - 3" RFWN Sch. 40
3" - 24" RFLWN (same as pipe W.T)
Threaded Fittings ¼" - 2" CL-3000 Scrd. Or SW
Welded Fittings 2"- 24" (Same as pipe W.T)
Fasteners - SA 193 B7 / SA 194 2H
Gaskets - 1/8" Thk. SPW 316 SS
Corrosion Allowance - 0.125"
Internal Coating - Yes
Hydrotest - 1.5 x Design Pressure
CPPE
Page 14 of 32
PWHT - Not Applicable
Hardness Testing - Not Applicable
Non Destructive
Testing
> 2" NPS 100% RT on Butt welds
1. All piping will be designed to ASME B31.3 2004 Edition.
2. Piping over 2" NPS and up to 12" NPS shall be of seamless construction with Butt
welded fittings and flanges.
3. High point vent and low point drain shall be provided.
4. Valve Manufacturers will be VELAN, WKM, Grove, Kitz Valve International and TK
Valve Ltd.
9.0 TUBING SPECIFICATIONS
Process (CL-150 -CL-300) Instrument
s
Vents
Size 3/8" (.035") 1/4" (.035") 1/4" (.035")
Tubing Material 316SS 316SS 316SS
Fitting Material 316SS 316SS 316SS
Process Tubing Fittings shall be of 316 SS Parker Compression, Swagelok or
Equivalent.
CPPE
Page 15 of 32
10.0 PAINTING SPECIFICATIONS
Equip Surface
Preparation
Primer Coat Intermediate
Coat
Final Coat Thickness
(mils)
Vessel
(Insulated)
Commercial
blast SSPC-
SP-6
Industrial
Metal Zinc
Rich Primer -
Alkyd Resin -
2 coats
(71309-Grey)
None None 3
Vessel
(Un-
insulated)
Commercial
blast-SSPC-
SP-6
Industrial
Metal Zinc
Rich Primer -
Alkyd Resin
Industrial
Enamel -
Alkyd Resin-
(74811-Grey)
Industrial
Enamel -
Alkyd Resin-
(74811-Grey)
4.5
Piping
(Insulated)
Commercial
blast SSPC-
SP-6
Industrial
Metal Zinc
Rich Primer -
Alkyd Resin -
2 coats
(71309-Grey)
None None 1.7
Piping
(un-
insulated)
Commercial
blast SSPC-
SP-6
Industrial
Metal Zinc
Rich Primer -
Alkyd Resin
Industrial
Enamel -
Alkyd Resin-
(74811-Grey)
Industrial
Enamel -
Alkyd Resin-
(74811-Grey)
4
Structural
steel
Commercial
blast SSPC-
SP-6
Industrial
Metal Zinc
Rich Primer -
Alkyd Resin -
(71309-Grey)
Industrial
Enamel -
Alkyd Resin-
(74811-Grey)
Industrial
Enamel -
Alkyd Resin-
(74811-Grey)
4
* Denotes the Painting Ref No; Make - CLOVERDALE or equivalent
CPPE
Page 16 of 32
INTERNAL COATING
Vessel and Inlet and outlet piping to be coated internally with DEVCON 253. DFT of the
vessel will be 12 -14 Mils thick.
Notes
Color Coding of Piping shall be done as per specifications.
11.0 INSULATION SPECIFICATIONS
2" Thick Mineral wool insulation shall be provided on Equipment and 1 ½” for piping c/w
aluminum cladding as shown in P&ID.
12.0 PACKING AND CRATING
Unit shall be box crated.
13.0 THIRD PARTY INSPECTION
We welcome third party inspection at our fabrication premises.
14.0 DOCUMENTATION
Qty - Five (5) set of hard binder copy and one soft copy (where applicable) will be
provided within in one (1) week from the date of shipment. CPPE will provide the
standard documentation for this project. The data book will contain the following
minimum
Inspection & Test Plan
Material Test Report (traceable to job#)
Record of Welder Qualifications
Record of Welding Procedures
Nondestructive Examination Reports
Nondestructive Examination & Weld ID Maps
Certified Leak Test Report (without chart)
CPPE
Page 17 of 32
CDN Reg. No. Vessels (ABSA)
Pressure Vessels Manufacturers Data Report
Pressure Piping Engineering Design Registration
Pressure Piping Construction Data Report
Pressure Piping Completion of Construction Report
Vessel Name Plate Facsimile
Coating Holiday Test Reports (if applicable)
Test Reports (Performance / Mechanical Run/ Functional test/ hydro test)
Operating and Maintenance Manual
15.0 REGISTRATION
Vessel and Bridle shall be registered with National Board and “U” stamped on the
nameplate.
16.0 GENERAL NOTES
1. All piping will be designed to ASME B31.3 Code Latest Edition.
2. Piping 2" NPS and larger to be of welded construction with Butt weld fittings and
Weld Neck Flanges. (unless indicated otherwise)
3. We shall provide to the Client relevant drawings or documents for the project and
shall exclude those drawings & documents that are Proprietary.
4. We reserve the rights to substitute brand names of equal quality on any or all of the
above-specified controls to assist in meeting deliveries provided the substitution is
on the acceptable vendors list and with the acceptance of the client.
5. All drawings and engineering calculation will be done only in Imperial units. All
drawings supplied by CPPE will have imperial units as the primary unit system with
other secondary system of units specified in brackets.
CPPE
Page 18 of 32
II. TECHNICAL OFFER for THREE-PHASE SECOND STAGE SEPARATOR
1.0 INTRODUCTION
We are proud to have developed superior experience over the years in design,
engineering and fabrication of process system packages. In addition to building plants
from concept stage, we are involved in providing engineering services for projects
involving de-bottlenecking, capacity increase, adequacy checks for existing units
requiring new process conditions, and recommending optimum design for various oil
and gas applications.
The major areas wherein we operate in the oil and gas upstream are;
Engineering services
Multiphase separation systems
Gas Dehydration systems
H2S and CO2 Removal
Oil conditioning and Dehydration
Debottlenecking
2.0 PROCESS DESCRIPTION
Separators are used in the oil and gas industry to split feed streams into individual
phases of liquid and gas. The phase separation is required for measuring production
rates and to prepare the hydrocarbons and water streams for further processing and
transportation. Three phase separators are utilized to split the feed streams into gas
and liquid streams.
The process fluid flows into the 3-phase Vertical separator; where it splits into Gas and
Liquid. At the inlet of separator, the fluid momentum is controlled with an inlet diverter
CPPE
Page 19 of 32
that provides bulk gas/liquid separation. The Inlet Diverter and other internals such as
Mist Extractor, Vortex Breakers are provided to improve the separation efficiency. The
entrained liquid particles get collected in the Mist Extractor provided at the top of the
vessel. The Vortex Breaker is provided at the liquid outlet to prevent the entrapment of
gas in to the liquid. The sufficient residence time is provided for separation of each of
the phases. The liquid level in the vessel and the removal of liquid at the bottom is
controlled by liquid level controls that will keep the mixture in the vessel long enough for
complete separation of each of the phases. A Safety relief valve is provided for safe
operation.
3.0 OPERATING CONDITIONS
The following process conditions are considered for the basic design of the Three-
Phase Vertical Separator.
Sour service is considered for the equipment.
Parameters V-300 Unit
Operating Pressure 35 psig
Operating Temperature 120 º F
Oil Flow 20000 Bbls / day
Water Flow 30000 Bbls/day
Gas Flow 3.00 MMSCF/day
Design Pressure 100 psig
Design Temperature 200 º F
CPPE
Page 20 of 32
4.0 SCOPE OF SUPPLY
Our scope of supply for the Separator Package includes Design, Engineering, Supply of
Materials, Fabrication, Fabrication, Complete Mechanical, Instruments & Electrical
Assembly, Protective Coating, Hydrostatic Testing, Inspection and Packing in
accordance with the special conditions and other relevant sections of the tender
documents as follows:
3-Phase Horizontal Separator with internals.
Structural Skid w/ under skid Insulation and Drain Arrangement.
All Valves, Piping & Tubing's up-to skid limit & Supports.
Associated Instrumentation & Controls
5.0 DESIGN STANDARDS COMPLIANCE STATEMENT
Our compliance to the following standards for the design, Engineering and supply of the
Three-Phase Horizontal Separator
Description Standards*
Stamping ASME Section VIII Div. 1 'U' Stamp
Process Design CPPE Proprietary standards
Material of Construction ASME SECTION II*
Pressure Vessel Code ASME Sec VIII Div 1*
Piping ASME B 31.3*
Flanges ASME B16.5*/ASME B 16.47*
Safety Devices API RP 520, API Recommended practice for process and Instrumentation safety*
Welding ASME SEC IX*
NDE ASME SEC V*
Butt weld fittings ASME B 16.9*
Forged Fittings (Socket weld & Threaded) ASME B 16.11*
*-Latest Edition/Addenda at the time of design shall apply.
CPPE
Page 21 of 32
6.0 PROCESS GUARANTEE STATEMENT
CPPE warrants that the equipment will produce products with the following
characteristics:
Oil in water 1000 ppmv (Max)
Water in Oil 5.0% Vol. (Max.)
Liquid in Gas 0.1 US Gal./MMscf (Max)
Sand / Sludge removal: 98%
7.0 EQUIPMENT DATA
Horizontal Separator V-102 GENERAL Size 108” ID x 34’-0” S/S Design Pressure 100 psig MDMT -20ºF (-29ºC) Design Temperature 200ºF Corrosion Allowance 1/8” Internals Standard internals. NOZZLES Inlet 12" CL-150 RFWN Gas Outlet 4" CL-150 RFWN Liquid Outlet Oil 6" CL-150 RFWN Liquid Outlet Water 8" CL-150 RFWN PSV (2) 2" CL-150 RFWN Drain 2" CL-150 RFWN PI 2" CL-150 RFWN TI 2” CL 150 RFWN LC Bridle (4) 2" CL-300 RFWN Vent 2” CL-150 RFWN Spare 2” CL-150 RFWN Manway 24” CL-150 RFWN Desand Jetting In (2) 2" CL-150 RFWN Desand Water Out (2) 2" CL-150 RFWN TESTING Radiography 100% PWHT As per Code Hydrostatic Testing Yes-as per code Impact Test No
CPPE
Page 22 of 32
Hardness No Insulation No Internal Coating Yes MATERIALS Heads SA-516-70N Shell SA-516-70N Flanges & Couplings SA105N / SA 105 Butt-Weld Fittings SA-234WPB Pipes / Nozzle SA-106 Gr.B Gaskets, Mist pads SS 304+Graphite Studs SA-193-B7 Nuts SA-194-2H Structurals SA-36 Internals SA 516 -70N / SA 516 - 70
STRUCTURAL OIL FIELD SKID
Size 15'-0" Wide x 40'-0" Long Main Members W10 x 54# Cross Members W6 x 48 # Channels C8 x 11.5 # Chequered Plate Cover 1/4" thk Lifting Lugs on Top of skid
(FOS = 4) 4 Nos
CPPE
Page 23 of 32
INSTRUMENTATION AND CONTROL
NOTE:- All Instruments and controls are for Sour service applications only unless
otherwise specified
TAG-NO QTY DESCRIPTION
LG-1001 /
LG-1002
2 TRANSPARENT
LEVEL GLASS
ASSEMBLY
TRANSPARENT LEVEL GLASS
ASSEMBLY
Make: Quality
Model:19-R-20
Set of ¾" NPT model 146 gauge cocks
Standard Valve
Dropped Forged Steel Body
12 5/8" visible glass (2250 psig @ 100 F)
LSHH-1001 /
LSHH-1001 /
LSLL-1002
3 LEVEL SWITCH SPDT ELECTRICAL LEVEL SWITCH
Make: Linc
Model: L471-01
11/2"NPT Process Connection
Type: SPDT switch suitable for 24VDC
Certification: CSA Class1 Div 1 Group
A,B,C,D
C/W External Cage with 1" NPT threaded
connections
LT-1001/
LT-1002
2 LEVEL
TRANSMITTER
LEVEL TRANSMITTER
Make: Rosemount
Model No: 3051L
Process connection: 2" CL 150 Flanged
-250 to 250 inWC Adjustable range
4 to 20 mA (Hart Output)
316L SST diaphragm (Sour service)
Silicone filled fluid
polyurethane covered aluminum housing
(1/2” NPT) Standard mounting
CSA Approved for Class 1, Div 1
CPPE
Page 24 of 32
LCV-1001 1 LEVEL
CONTROL
VALVE
LEVEL CONTROL VALVE (OIL SIDE)
Make: Fisher
Model: Fisher ET Body Control valve
Process connection: 6” CL-150 RF
Body Material: Carbon steel body
Signal: 0-35 psig
Equal % Trim
B7 Studs, 2H Nuts
ACTUATOR
Make: Fisher
Size 45 Actuator, 3-15 psi spring range
Air to Open / Fail Close
Service: Sour
C/w 3582 Electro-Pneumatic Positioner
with 67 CFR Regulators
LCV-1002 1 LEVEL
CONTROL
VALVE
LEVEL CONTROL VALVE (WATER SIDE)
Make: Fisher
Model: Fisher ET Body Control valve
Process connection: 6” CL-150 RF
Body Material: Carbon steel body
Signal: 0-35 psig
Equal % Trim
B7 Studs, 2H Nuts
ACTUATOR
Make: Fisher
Size 45 Actuator, 3-15 psi spring range
Air to Open / Fail Close
Service: Sour
C/w 3582 Electro-Pneumatic Positioner
with 67 CFR Regulators
PSHH-1001 1 PRESSURE
SWITCH
HIGH PRESSURE SWITCH
Make: ASCO
Model No. SA12D
Power supply: 24 VDC
Range: 50 - 150 Psig
Set pressure = 110 Psig pressure rising
Transducer:
CPPE
Page 25 of 32
Model No: TF10A44B
316SS material
½” NPT process connection.
PT-1001 1 PRESSURE
TRANSMITTER
PRESSURE TRANSMITTER
Make: Rosemount
Model No: 3051TG
Process connection: 1/2" NPT
-14.7 to 800 psig Adjustable range
4 to 20 mA (Hart Output)
316L SST diaphragm (Sour service)
Silicone filled fluid
polyurethane covered aluminum housing
(1/2” NPT) Standard mounting
CSA Approved for Class 1, Div 1
PCV-1001 1 PRESSURE
CONTROL
VALVE
PRESSURE CONTROL VALVE
Make: Fisher
Model: Fisher D Body Control valve
Process connection: 2” CL-150 RF
Body Material: Carbon steel body
Signal: 0-35 psig
Equal % Trim
B7 Studs, 2H Nuts
ACTUATOR
Make: Fisher
Size 45 Actuator, 3-15 psi spring range
Air to Close/Fail Open
Service: Sour
C/w 3582 Electro-Pneumatic Positioner
with 67 CFR Regulators
PI-1001
PI-1002
PI-1003
3 PRESSURE
GAUGE
PRESSURE GAUGE
Make: Wika
4" Dual scale
0 - 250 psig range (dual scale), liquid filled
316 SS bourdon tube/case
½" NPT Bottom connection
CPPE
Page 26 of 32
PSV-1001
PSV-1002
2 PRESSURE
SAFETY VALVE
PRESSURE SAFETY VALVE
Make: Farris
Model :TBD
Process connection: 2" CL-150 x 3" CL-150
Service: Sour
Set pressure 100 psig
TI-1001
TW-1001
1 TEMPERATURE
INDICATOR
TEMPERATURE INDICATOR
Make: Gauge-Tech
304 SS Case and Internals
5" Dial size; Dual Scale
0 to 250 Deg F
c/w ½ " x 1"x 9" 316SS thermo well
CC-1001 1 CORROSION
COUPON
CORROSION COUPON
Make: ALSPI
Model: HPTM
Type: Retractable
Material: 316L
FE-1003
1 POSITIVE
DISPLACEMENT
FLOW METER
FLOW METER (Oil Out)
Make: Brodie
Model: Birotor Plus B281 6” 150# RF
Positive Displacement Meter
61-607- BPH
Viton Elastomers
FE-1002 1 POSITIVE
DISPLACEMENT
FLOW METER
FLOW METER (Water Out)
Make: Brodie
Model: Birotor Plus B281 6” 150# RF
Positive Displacement Meter
61-607- BPH
Viton Elastomers
FE-1001 1 TURBINE FLOW
METER
TURBINE FLOW METER (Gas out)
Make: Daniel
Model: 3211
2” Cl-150 Mini Gas Turbine Meter
Stainless Steel Body
Flanges RF Carbon Steel
1 pick off and coil assembly
CPPE
Page 27 of 32
Horizontal flow
SS Rotor 440 SS bearing
Linearty +/- 0.5% within flow range
6 point factory calibration
+ /- 0.1% repeatability
Temperature Range -20 to 200 deg F.
Local Totalizer / Flow Rate Indicator
Model MRT-67
SDV -1001 1 SHUT DOWN
VALVE
12” 150# RF
Make: Grove
Type: Ball Valve
Material: SA350-LF2 Three Piece Bolted
Viton seats and seals Fire Safe
EL-OMATIC ACTUATOR
Rack and Pinion
Pneumatic Spring Return, Fail Closed
Operation Sized for 80 psi supply Pressure
3 Way Solenoid Valve
Make: ASCO
24VDC Coil Explosion proof
316SST Tubing Swagelok fittings
MANUAL VALAVES
NV-075 6 3/4" NPT SS 316 Needle Valve 6000 WOG
BA 075 18 3/4" NPT Ball Valve
BA 050 12 1/2" NPT Ball Valve
BA 100 5 1" NPT Ball Valve
NV 100 4 1" NPT Needle Valve 6000 WOG
BAF 301 12 3" CL-150 RF Ball Valve
BAF 201 12 2" CL-150 RF Ball Valve
BAF 401 3 4" CL-150 RF Ball Valve
BA 150 6 1 1/2" NPT Ball Valve
CPPE
Page 28 of 32
8.0 PIPING SPECIFICATIONS
Description NPS SPECIFICATIONS CL-150
Pipe ½" - 1 ½" Sch. 80
2" - 10" Sch. 40
12" - 24" 0.375" WT Min
12" - 24" Sch.20
Nipples ¼" - 2" Sch. 80
Flanges ½" - 1 ½" RF Scrd, or SW
2" - 3" RFWN Sch. 40
3" - 24" RFLWN (same as pipe W.T)
Threaded Fittings ¼" - 2" CL-3000 Scrd. Or SW
Welded Fittings 2"- 24" (Same as pipe W.T)
Fasteners - SA 193 B7 / SA 194 2H
Gaskets - 1/8" Thk. SPW 316 SS
Corrosion
Allowance
- 0.125"
Internal Coating - Yes
Hydrotest - 1.5 x Design Pressure
PWHT - Not Applicable
Hardness Testing - Not Applicable
Non Destructive
Testing
> 2" NPS 100% RT on Butt welds
All piping will be designed to ASME B31.3 2004 Edition.
Piping over 2" NPS and up to 12" NPS shall be of seamless construction with
Butt welded fittings and flanges.
High point vent and low point drain shall be provided.
Valve Manufacturers will be VELAN, WKM, Grove, Kitz Valve International and
TK Valve Ltd.
9.0 TUBING SPECIFICATIONS
Process (CL-150 -CL-600) Instruments Vents
Size 3/8" (.035") 1/4" (.035") 1/4" (.035")
Tubing Material 316SS 316SS 316SS
Fitting Material 316SS 316SS 316SS
Process Tubing Fittings shall be of 316 SS Parker Compression, Swagelok or
Equivalent.
CPPE
Page 29 of 32
10.0 PAINTING SPECIFICATIONS
Equip Surface
Preparation
Primer Coat Intermediate
Coat
Final Coat Thickness
(mils)
Vessel
(Insulated)
Commercial
blast SSPC-
SP-6
Industrial
Metal Zinc
Rich Primer -
Alkyd Resin -
2 coats
(71309-Grey)
None None 3
Vessel
(Un-
insulated)
Commercial
blast-SSPC-
SP-6
Industrial
Metal Zinc
Rich Primer -
Alkyd Resin
Industrial
Enamel -
Alkyd Resin-
(74811-Grey)
Industrial
Enamel -
Alkyd Resin-
(74811-Grey)
4.5
Piping
(Insulated)
Commercial
blast SSPC-
SP-6
Industrial
Metal Zinc
Rich Primer -
Alkyd Resin -
2 coats
(71309-Grey)
None None 1.7
Piping
(un-
insulated)
Commercial
blast SSPC-
SP-6
Industrial
Metal Zinc
Rich Primer -
Alkyd Resin
Industrial
Enamel -
Alkyd Resin-
(74811-Grey)
Industrial
Enamel -
Alkyd Resin-
(74811-Grey)
4
Structural
steel
Commercial
blast SSPC-
SP-6
Industrial
Metal Zinc
Rich Primer -
Alkyd Resin -
(71309-Grey)
Industrial
Enamel -
Alkyd Resin-
(74811-Grey)
Industrial
Enamel -
Alkyd Resin-
(74811-Grey)
4
* Denotes the Painting Ref No; Make - CLOVERDALE or equivalent
CPPE
Page 30 of 32
Internal Coating
Vessel and Inlet and outlet Piping to be coated internally with DEVCON 253. DFT of
the vessel will be 12 -14 Mils thick.
Notes
Color Coding of Piping shall be done as per following details per specifications.
INTERNAL COATING
Vessel and Inlet and outlet Piping to be coated internally with DEVCON 253. DFT of
the vessel will be 12 -14 Mils thick.
Notes
Color Coding of Piping shall be done as per specifications.
11.0 INSULATION SPECIFICATIONS
2" Thick Mineral wool insulation shall be provided on Equipment and 1 ½” for piping c/w
aluminum cladding as shown in P&ID.
12.0 PACKING AND CRATING
Unit shall be box crated. All loose items shall be crated and able to be shipped in a
Container.
13.0 THIRD PARTY INSPECTION
We welcome third party inspection at our fabrication premises.
14.0 DOCUMENTATION
Qty - Five (5) set of hard binder copy and one soft copy (where applicable) will be
provided within in one (1) week from the date of shipment. CPPE will provide the
standard documentation for this project. The data book will contain the following
minimum
CPPE
Page 31 of 32
Inspection & Test Plan
Material Test Report (traceable to job#)
Record of Welder Qualifications
Record of Welding Procedures
Nondestructive Examination Reports
Nondestructive Examination & Weld ID Maps
Certified Leak Test Report (without chart)
CDN Reg. No. Vessels (ABSA)
Pressure Vessels Manufacturers Data Report
Pressure Piping Engineering Design Registration
Pressure Piping Construction Data Report
Pressure Piping Completion of Construction Report
Vessel Name Plate Facsimile
Coating Holiday Test Reports (if applicable)
Test Reports (Performance / Mechanical Run/ Functional test/ hydro test)
Operating and Maintenance Manual
15.0 REGISTRATION
Vessel and Bridle shall be registered with National Board and “U” stamped on the
nameplate.
16.0 GENERAL NOTES
6. All piping will be designed to ASME B31.3 Code Latest Edition.
7. Piping 2" NPS and larger to be of welded construction with Butt weld fittings and
CPPE
Page 32 of 32
Weld Neck Flanges. (unless indicated otherwise)
8. We shall provide to the Client relevant drawings or documents for the project and
shall exclude those drawings & documents that are Proprietary.
9. We reserve the rights to substitute brand names of equal quality on any or all of the
above-specified controls to assist in meeting deliveries provided the substitution is
on the acceptable vendors list and with the acceptance of the client.
10. All drawings and engineering calculation will be done only in Imperial units. All
drawings supplied by CPPE will have imperial units as the primary unit system with
other secondary system of units specified in brackets.
Recommended