CPPE

Page 2 of 32

TABLE OF CONTENT

I. TECHNICAL OFFER FOR TWO-PHASE FIRST STAGE SEPARATOR ............................. 3 1.0 INTRODUCTION ................................................................................................... 3 2.0 PROCESS DESCRIPTION .................................................................................... 3

3.0 OPERATING CONDITIONS .................................................................................. 4 4.0 SCOPE OF SUPPLY ............................................................................................. 4

5.0 DESIGN STANDARDS COMPLIANCE STATEMENT ........................................... 5 6.0 PROCESS GUARANTEE STATEMENT ............................................................... 6 7.0 EQUIPMENT DATA ............................................................................................... 6

8.0 PIPING SPECIFICATIONS .................................................................................. 13 9.0 TUBING SPECIFICATIONS ................................................................................ 14

10.0 PAINTING SPECIFICATIONS ........................................................................... 15 11.0 INSULATION SPECIFICATIONS ...................................................................... 16

12.0 PACKING AND CRATING ................................................................................. 16 13.0 THIRD PARTY INSPECTION ............................................................................ 16

14.0 DOCUMENTATION ........................................................................................... 16 15.0 REGISTRATION ................................................................................................ 17

16.0 GENERAL NOTES ............................................................................................ 17 II. TECHNICAL OFFER for THREE-PHASE SECOND STAGE SEPARATOR ...................... 18

1.0 INTRODUCTION ................................................................................................. 18

2.0 PROCESS DESCRIPTION .................................................................................. 18 3.0 OPERATING CONDITIONS ................................................................................ 19

4.0 SCOPE OF SUPPLY ........................................................................................... 20 5.0 DESIGN STANDARDS COMPLIANCE STATEMENT ......................................... 20

6.0 PROCESS GUARANTEE STATEMENT ............................................................. 21 7.0 EQUIPMENT DATA ............................................................................................. 21

8.0 PIPING SPECIFICATIONS .................................................................................. 28 9.0 TUBING SPECIFICATIONS ................................................................................ 28

10.0 PAINTING SPECIFICATIONS ........................................................................... 29 11.0 INSULATION SPECIFICATIONS ...................................................................... 30

12.0 PACKING AND CRATING ................................................................................. 30 13.0 THIRD PARTY INSPECTION ............................................................................ 30

14.0 DOCUMENTATION ........................................................................................... 30 15.0 REGISTRATION ................................................................................................ 31

16.0 GENERAL NOTES ............................................................................................ 31

CPPE

Page 3 of 32

I. TECHNICAL OFFER FOR TWO-PHASE FIRST STAGE SEPARATOR

1.0 INTRODUCTION

We are proud to have developed superior experience over the years in design,

engineering and fabrication of process system packages. In addition to building plants

from concept stage, we are involved in providing engineering services for projects

involving de-bottlenecking, capacity increase, adequacy checks for existing units

requiring new process conditions, and recommending optimum design for various oil

and gas applications.

The major areas wherein we operate in the oil and gas upstream are;

Engineering services

Multiphase separation systems

Gas Dehydration systems

H2S and CO2 Removal

Oil conditioning and Dehydration

Debottlenecking

2.0 PROCESS DESCRIPTION

Separators are used in the oil and gas industry to split feed streams into individual

phases of liquid and gas. The phase separation is required for measuring production

rates and to prepare the hydrocarbons and water streams for further processing and

transportation. Three phase separators are utilized to split the feed streams into gas

and liquid streams.

The process fluid flows into the two phase Vertical separator; where it splits into Gas

and Liquid. At the inlet of separator, the fluid momentum is controlled with an inlet

diverter that provides bulk gas/liquid separation. The Inlet Diverter and other internals

such as Mist Extractor, Vortex Breakers are provided to improve the separation

CPPE

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efficiency. The entrained liquid particles get collected in the Mist Extractor provided at

the top of the vessel. The Vortex Breaker is provided at the liquid outlet to prevent the

entrapment of gas in to the liquid. The sufficient residence time is provided for

separation of each of the phases. The liquid level in the vessel and the removal of liquid

at the bottom is controlled by liquid level controls that will keep the mixture in the vessel

long enough for complete separation of each of the phases. A Safety relief valve is

provided for safe operation.

3.0 OPERATING CONDITIONS

The following process conditions are considered for the basic design of the Two Phase

Vertical Separator.

Sour service is considered for the equipment.

Parameters V-100 Unit

Operating Pressure 525 psig

Operating Temperature 135 º º F

Oil an Water Flow Rate 40,000 Bbls / day

Gas Flow Rate 40.00 MMSCF/day

Design Pressure 635 psig

Design Temperature 200 º F

4.0 SCOPE OF SUPPLY

Our scope of supply for the Separator Package includes Design, Engineering, Supply of

Materials, Fabrication, Fabrication, Complete Mechanical, Instruments & Electrical

Assembly, Protective Coating, Hydrostatic Testing, Inspection and Packing in

accordance with the special conditions and other relevant sections of the tender

documents as follows:

CPPE

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Two Phase Horizontal Separator with internals.

Structural Skid w/ under skid Insulation and Drain Arrangement.

All the Valves, Piping & Tubing's up-to skid limit & Supports.

Associated Instrumentation & Controls

5.0 DESIGN STANDARDS COMPLIANCE STATEMENT

We confirm compliance to the following standards for the design, engineering and

supply of the Two-Phase Horizontal Separator

Description Standards*

Stamping ASME Section VIII Div. 1 'U' Stamp

Process Design CPPE Proprietary standards

Material of Construction ASME SECTION II*

Pressure Vessel Code ASME Sec VIII Div 1*

Piping ASME B 31.3*

Flanges ASME B16.5*/ASME B 16.47*

Safety Devices API RP 520, API Recommended practice

for process and Instrumentation safety*

Welding ASME SEC IX*

NDE ASME SEC V*

Butt weld fittings ASME B 16.9*

Forged Fittings (Socket weld & Threaded) ASME B 16.11*

*-Latest Edition/Addenda at the time of design shall apply.

CPPE

Page 6 of 32

6.0 PROCESS GUARANTEE STATEMENT

CPPE warrants that the equipment will produce products with the following

characteristics:

Water in Oil 5.0% Vol. (Max.)

Liquid in Gas (Max) 0.1 US Gal./MMscf

Sand / Sludge removal: 98%

7.0 EQUIPMENT DATA

Horizontal Separator V-100

GENERAL

Size 84” ID x 24’-0” S/S

Design Pressure 635 psig

MDMT -20ºF

Design

Temperature

200ºF

Corrosion

Allowance

1/8”

Internals Standard internals.

NOZZLES

Inlet 14" CL-300 RFWN

Gas Outlet 6" CL-300 RFWN

Liquid Outlet 8" CL-300 RFWN

PSV 4" CL-300 RFWN

Drain 2" CL-300 RFWN

PI 2" CL-300 RFWN

TI 2” CL 300 RFWN

LC Bridle (4) 2" CL-300 RFWN

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Vent 2” CL- CL-300 RFWN

Spare 2” CL-300 RFWN

Manway 24” CL-300 RFWN

Desand Jetting In (2) 2" CL-300 RFWN

Desand Water

Out

(2) 2" CL-300 RFWN

TESTING

Radiography 100%

PWHT As per Code

Hydrostatic Testing Yes-as per code

Impact Test No

Hardness No

Insulation Yes

Internal Coating Yes

MATERIALS

Heads SA-516-70N

Shell SA-516-70N

Flanges & Couplings SA105N / SA 105

Butt-Weld Fittings SA-234WPB

Pipes / Nozzle SA-106 Gr.B

Gaskets, Mist pads SS 304+Graphite

Studs SA-193-B7

Nuts SA-194-2H

Structural SA-36

Internals SA 516 -70N / SA 516 - 70

CPPE

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STRUCTURAL

OIL FIELD SKID

Size 12'-0" Wide x 30'-0" Long

Main Members W12 x 54#

Cross Members W6 x 48 #

Channels C8 x 11.5 #

Chequered Plate Cover 1/4" thk

Lifting Lugs on Top of skid

(FOS = 4)

4 Nos

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INSTRUMENTATION AND CONTROL

NOTE:- All Instruments and controls are for Sour service applications only unless

otherwise specified

TAG-NO QTY DESCRIPTION

LG-1001 /

1 TRANSPARENT

LEVEL GLASS

ASSEMBLY

TRANSPARENT LEVEL GLASS

ASSEMBLY

Make: Quality

Model:19-R-20

Set of ¾" NPT model 146 gauge cocks

Standard Valve

Dropped Forged Steel Body

12 5/8" visible glass (2250 psig @ 100 F)

LSHH-1001 /

LSLL-1001 /

2 LEVEL SWITCH SPDT ELECTRICAL LEVEL SWITCH

Make: Linc

Model: L471-01

11/2"NPT Process Connection

Type: SPDT switch suitable for 24VDC

Certification: CSA Class1 Div 1 Group

A,B,C,D

C/W External Cage with 1" NPT threaded

connections

LCV-1001 1 LEVEL CONTROL

VALVE

LEVEL CONTROL VALVE

Make: Fisher

Model: Fisher ET Body Control valve

Process connection: 8” CL-300 RF

Body Material: Carbon steel body

Signal: 0-35 psig

Equal % Trim

B7 Studs, 2H Nuts

ACTUATOR

Make: Fisher

Size 45 Actuator, 3-15 psi spring range

Air to Open / Fail Close

Service: Sour

C/w 3582 Electro-Pneumatic Positioner

with 67 CFR Regulators

CPPE

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PSHH-1001 1 PRESSURE

SWITCH

HIGH PRESSURE SWITCH

Make: ASCO

Model No. SA12D

Power supply: 24 VDC

Range: 150 - 250 Psig

Set pressure = 230 Psig pressure rising

Transducer:

Model No: TF10A44B

316SS material

½” NPT process connection.

PT-1001 1 PRESSURE

TRANSMITTER

PRESSURE TRANSMITTER

Make: Rosemount

Model No: 3051TG

Process connection: 1/2" NPT

-14.7 to 800 psig Adjustable range

4 to 20 mA (Hart Output)

316L SST diaphragm (Sour service)

Silicone filled fluid

polyurethane covered aluminum housing

(1/2” NPT) Standard mounting

CSA Approved for Class 1, Div 1

PCV-1001 1 PRESSURE

CONTROL

VALVE

PRESSURE CONTROL VALVE

Make: Fisher

Model: Fisher ET Body Control valve

Process connection: 6” CL-300 RF

Body Material: Carbon steel body

Signal: 0-35 psig, Equal % Trim

B7 Studs, 2H Nuts

ACTUATOR

Make: Fisher

Size 45 Actuator, 3-15 psi spring range

Air to Close/Fail Open

Service: Sour

C/w 3582 Electro-Pneumatic Positioner

with 67 CFR Regulators

CPPE

Page 11 of 32

PI-1001

PI-1002

2 PRESSURE

GAUGE

PRESSURE GAUGE

Make: Wika

4" Dual scale

0 - 800 psig range (dual scale), liquid filled

316 SS bourdon tube/case

½" NPT Bottom connection

PSV-1001

PSV-1002

2 PRESSURE

SAFETY VALVE

PRESSURE SAFETY VALVE

Make: Farris

Model :TBD

Process connection: 4" CL-300 x 6" CL-150

Service: Sour

Set pressure 635 psig

TI-1001

TW-1001

1 TEMPERATURE

INDICATOR

TEMPERATURE INDICATOR

Make: Gauge-Tech

304 SS Case and Internals

5" Dial size; Dual Scale

0 to 250 Deg F

c/w ½ " x 1"x 9" 316SS thermo well

CC-1001 1 CORROSION

COUPON

CORROSION COUPON

Make: ALSPI

Model: HPTM

Type: Retractable

Material: 316L

FE-1002

1 POSITIVE

DISPLACEMENT

FLOW METER

FLOW METER (Oil/Water Out)

Make: Brodie

Model: Birotor Plus B281 6” 300# RF

Positive Displacement Meter

61-607- BPH

Viton Elastomers

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FE-1001 1 FLOW METER TURBINE FLOW METER Gas out

Make: Daniel

Model: 3211

8” Cl-300 Mini Gas Turbine Meter

Stainless Steel Body

Flanges RF Carbon Steel

1 pick off and coil assembly

Horizontal flow

SS Rotor 440 SS bearing

Linearty +/- 0.5% within flow range

6 point factory calibration

+ /- 0.1% repeatability

Temperature Range -20 to 200 deg F.

Local Totalizer / Flow Rate Indicator

Model MRT-67

SDV-1001 1 SHUT DOWN

VALVE

14” Class 300# RF

Make: Grove

Type: Ball Valve

Material: SA350-LF2 Three Piece Bolted

Viton seats and seals Fire Safe

EL-OMATIC ACTUATOR

Rack and Pinion

Pneumatic Spring Return, Fail Closed

Operation Sized for 80 psi supply Pressure

3 Way Solenoid Valve

Make: ASCO

24VDC Coil Explosion proof

316SST Tubing Swagelok fittings

c/w Explosion proof limit switch

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MANUAL VALAVS

NV-075 6 3/4" NPT SS 316 Needle Valve 3000 WOG

BA 075 18 3/4" NPT Ball Valve

BA 050 12 1/2" NPT Ball Valve

BA 100 5 1" NPT Ball Valve

NV 100 4 1" NPT Needle Valve 3000 WOG

BAF 301 12 3" CL-300 RF Ball Valve

BAF 201 12 2" CL-300 RF Ball Valve

BAF 401 3 4" CL-300 RF Ball Valve

BA 150 6 1 1/2" NPT Ball Valve

8.0 PIPING SPECIFICATIONS

Description NPS SPECIFICATIONS CL-150 – Cl-300

Pipe ½" - 1 ½" Sch. 80

2" - 10" Sch. 40

12" - 24" 0.375" WT Min

12" - 24" Sch.20

Nipples ¼" - 2" Sch. 80

Flanges ½" - 1 ½" RF Scrd, or SW

2" - 3" RFWN Sch. 40

3" - 24" RFLWN (same as pipe W.T)

Threaded Fittings ¼" - 2" CL-3000 Scrd. Or SW

Welded Fittings 2"- 24" (Same as pipe W.T)

Fasteners - SA 193 B7 / SA 194 2H

Gaskets - 1/8" Thk. SPW 316 SS

Corrosion Allowance - 0.125"

Internal Coating - Yes

Hydrotest - 1.5 x Design Pressure

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PWHT - Not Applicable

Hardness Testing - Not Applicable

Non Destructive

Testing

> 2" NPS 100% RT on Butt welds

1. All piping will be designed to ASME B31.3 2004 Edition.

2. Piping over 2" NPS and up to 12" NPS shall be of seamless construction with Butt

welded fittings and flanges.

3. High point vent and low point drain shall be provided.

4. Valve Manufacturers will be VELAN, WKM, Grove, Kitz Valve International and TK

Valve Ltd.

9.0 TUBING SPECIFICATIONS

Process (CL-150 -CL-300) Instrument

s

Vents

Size 3/8" (.035") 1/4" (.035") 1/4" (.035")

Tubing Material 316SS 316SS 316SS

Fitting Material 316SS 316SS 316SS

Process Tubing Fittings shall be of 316 SS Parker Compression, Swagelok or

Equivalent.

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Page 15 of 32

10.0 PAINTING SPECIFICATIONS

Equip Surface

Preparation

Primer Coat Intermediate

Coat

Final Coat Thickness

(mils)

Vessel

(Insulated)

Commercial

blast SSPC-

SP-6

Industrial

Metal Zinc

Rich Primer -

Alkyd Resin -

2 coats

(71309-Grey)

None None 3

Vessel

(Un-

insulated)

Commercial

blast-SSPC-

SP-6

Industrial

Metal Zinc

Rich Primer -

Alkyd Resin

Industrial

Enamel -

Alkyd Resin-

(74811-Grey)

Industrial

Enamel -

Alkyd Resin-

(74811-Grey)

4.5

Piping

(Insulated)

Commercial

blast SSPC-

SP-6

Industrial

Metal Zinc

Rich Primer -

Alkyd Resin -

2 coats

(71309-Grey)

None None 1.7

Piping

(un-

insulated)

Commercial

blast SSPC-

SP-6

Industrial

Metal Zinc

Rich Primer -

Alkyd Resin

Industrial

Enamel -

Alkyd Resin-

(74811-Grey)

Industrial

Enamel -

Alkyd Resin-

(74811-Grey)

4

Structural

steel

Commercial

blast SSPC-

SP-6

Industrial

Metal Zinc

Rich Primer -

Alkyd Resin -

(71309-Grey)

Industrial

Enamel -

Alkyd Resin-

(74811-Grey)

Industrial

Enamel -

Alkyd Resin-

(74811-Grey)

4

* Denotes the Painting Ref No; Make - CLOVERDALE or equivalent

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Page 16 of 32

INTERNAL COATING

Vessel and Inlet and outlet piping to be coated internally with DEVCON 253. DFT of the

vessel will be 12 -14 Mils thick.

Notes

Color Coding of Piping shall be done as per specifications.

11.0 INSULATION SPECIFICATIONS

2" Thick Mineral wool insulation shall be provided on Equipment and 1 ½” for piping c/w

aluminum cladding as shown in P&ID.

12.0 PACKING AND CRATING

Unit shall be box crated.

13.0 THIRD PARTY INSPECTION

We welcome third party inspection at our fabrication premises.

14.0 DOCUMENTATION

Qty - Five (5) set of hard binder copy and one soft copy (where applicable) will be

provided within in one (1) week from the date of shipment. CPPE will provide the

standard documentation for this project. The data book will contain the following

minimum

Inspection & Test Plan

Material Test Report (traceable to job#)

Record of Welder Qualifications

Record of Welding Procedures

Nondestructive Examination Reports

Nondestructive Examination & Weld ID Maps

Certified Leak Test Report (without chart)

CPPE

Page 17 of 32

CDN Reg. No. Vessels (ABSA)

Pressure Vessels Manufacturers Data Report

Pressure Piping Engineering Design Registration

Pressure Piping Construction Data Report

Pressure Piping Completion of Construction Report

Vessel Name Plate Facsimile

Coating Holiday Test Reports (if applicable)

Test Reports (Performance / Mechanical Run/ Functional test/ hydro test)

Operating and Maintenance Manual

15.0 REGISTRATION

Vessel and Bridle shall be registered with National Board and “U” stamped on the

nameplate.

16.0 GENERAL NOTES

1. All piping will be designed to ASME B31.3 Code Latest Edition.

2. Piping 2" NPS and larger to be of welded construction with Butt weld fittings and

Weld Neck Flanges. (unless indicated otherwise)

3. We shall provide to the Client relevant drawings or documents for the project and

shall exclude those drawings & documents that are Proprietary.

4. We reserve the rights to substitute brand names of equal quality on any or all of the

above-specified controls to assist in meeting deliveries provided the substitution is

on the acceptable vendors list and with the acceptance of the client.

5. All drawings and engineering calculation will be done only in Imperial units. All

drawings supplied by CPPE will have imperial units as the primary unit system with

other secondary system of units specified in brackets.

CPPE

Page 18 of 32

II. TECHNICAL OFFER for THREE-PHASE SECOND STAGE SEPARATOR

1.0 INTRODUCTION

We are proud to have developed superior experience over the years in design,

engineering and fabrication of process system packages. In addition to building plants

from concept stage, we are involved in providing engineering services for projects

involving de-bottlenecking, capacity increase, adequacy checks for existing units

requiring new process conditions, and recommending optimum design for various oil

and gas applications.

The major areas wherein we operate in the oil and gas upstream are;

Engineering services

Multiphase separation systems

Gas Dehydration systems

H2S and CO2 Removal

Oil conditioning and Dehydration

Debottlenecking

2.0 PROCESS DESCRIPTION

Separators are used in the oil and gas industry to split feed streams into individual

phases of liquid and gas. The phase separation is required for measuring production

rates and to prepare the hydrocarbons and water streams for further processing and

transportation. Three phase separators are utilized to split the feed streams into gas

and liquid streams.

The process fluid flows into the 3-phase Vertical separator; where it splits into Gas and

Liquid. At the inlet of separator, the fluid momentum is controlled with an inlet diverter

CPPE

Page 19 of 32

that provides bulk gas/liquid separation. The Inlet Diverter and other internals such as

Mist Extractor, Vortex Breakers are provided to improve the separation efficiency. The

entrained liquid particles get collected in the Mist Extractor provided at the top of the

vessel. The Vortex Breaker is provided at the liquid outlet to prevent the entrapment of

gas in to the liquid. The sufficient residence time is provided for separation of each of

the phases. The liquid level in the vessel and the removal of liquid at the bottom is

controlled by liquid level controls that will keep the mixture in the vessel long enough for

complete separation of each of the phases. A Safety relief valve is provided for safe

operation.

3.0 OPERATING CONDITIONS

The following process conditions are considered for the basic design of the Three-

Phase Vertical Separator.

Sour service is considered for the equipment.

Parameters V-300 Unit

Operating Pressure 35 psig

Operating Temperature 120 º F

Oil Flow 20000 Bbls / day

Water Flow 30000 Bbls/day

Gas Flow 3.00 MMSCF/day

Design Pressure 100 psig

Design Temperature 200 º F

CPPE

Page 20 of 32

4.0 SCOPE OF SUPPLY

Our scope of supply for the Separator Package includes Design, Engineering, Supply of

Materials, Fabrication, Fabrication, Complete Mechanical, Instruments & Electrical

Assembly, Protective Coating, Hydrostatic Testing, Inspection and Packing in

accordance with the special conditions and other relevant sections of the tender

documents as follows:

3-Phase Horizontal Separator with internals.

Structural Skid w/ under skid Insulation and Drain Arrangement.

All Valves, Piping & Tubing's up-to skid limit & Supports.

Associated Instrumentation & Controls

5.0 DESIGN STANDARDS COMPLIANCE STATEMENT

Our compliance to the following standards for the design, Engineering and supply of the

Three-Phase Horizontal Separator

Description Standards*

Stamping ASME Section VIII Div. 1 'U' Stamp

Process Design CPPE Proprietary standards

Material of Construction ASME SECTION II*

Pressure Vessel Code ASME Sec VIII Div 1*

Piping ASME B 31.3*

Flanges ASME B16.5*/ASME B 16.47*

Safety Devices API RP 520, API Recommended practice for process and Instrumentation safety*

Welding ASME SEC IX*

NDE ASME SEC V*

Butt weld fittings ASME B 16.9*

Forged Fittings (Socket weld & Threaded) ASME B 16.11*

*-Latest Edition/Addenda at the time of design shall apply.

CPPE

Page 21 of 32

6.0 PROCESS GUARANTEE STATEMENT

CPPE warrants that the equipment will produce products with the following

characteristics:

Oil in water 1000 ppmv (Max)

Water in Oil 5.0% Vol. (Max.)

Liquid in Gas 0.1 US Gal./MMscf (Max)

Sand / Sludge removal: 98%

7.0 EQUIPMENT DATA

Horizontal Separator V-102 GENERAL Size 108” ID x 34’-0” S/S Design Pressure 100 psig MDMT -20ºF (-29ºC) Design Temperature 200ºF Corrosion Allowance 1/8” Internals Standard internals. NOZZLES Inlet 12" CL-150 RFWN Gas Outlet 4" CL-150 RFWN Liquid Outlet Oil 6" CL-150 RFWN Liquid Outlet Water 8" CL-150 RFWN PSV (2) 2" CL-150 RFWN Drain 2" CL-150 RFWN PI 2" CL-150 RFWN TI 2” CL 150 RFWN LC Bridle (4) 2" CL-300 RFWN Vent 2” CL-150 RFWN Spare 2” CL-150 RFWN Manway 24” CL-150 RFWN Desand Jetting In (2) 2" CL-150 RFWN Desand Water Out (2) 2" CL-150 RFWN TESTING Radiography 100% PWHT As per Code Hydrostatic Testing Yes-as per code Impact Test No

CPPE

Page 22 of 32

Hardness No Insulation No Internal Coating Yes MATERIALS Heads SA-516-70N Shell SA-516-70N Flanges & Couplings SA105N / SA 105 Butt-Weld Fittings SA-234WPB Pipes / Nozzle SA-106 Gr.B Gaskets, Mist pads SS 304+Graphite Studs SA-193-B7 Nuts SA-194-2H Structurals SA-36 Internals SA 516 -70N / SA 516 - 70

STRUCTURAL OIL FIELD SKID

Size 15'-0" Wide x 40'-0" Long Main Members W10 x 54# Cross Members W6 x 48 # Channels C8 x 11.5 # Chequered Plate Cover 1/4" thk Lifting Lugs on Top of skid

(FOS = 4) 4 Nos

CPPE

Page 23 of 32

INSTRUMENTATION AND CONTROL

NOTE:- All Instruments and controls are for Sour service applications only unless

otherwise specified

TAG-NO QTY DESCRIPTION

LG-1001 /

LG-1002

2 TRANSPARENT

LEVEL GLASS

ASSEMBLY

TRANSPARENT LEVEL GLASS

ASSEMBLY

Make: Quality

Model:19-R-20

Set of ¾" NPT model 146 gauge cocks

Standard Valve

Dropped Forged Steel Body

12 5/8" visible glass (2250 psig @ 100 F)

LSHH-1001 /

LSHH-1001 /

LSLL-1002

3 LEVEL SWITCH SPDT ELECTRICAL LEVEL SWITCH

Make: Linc

Model: L471-01

11/2"NPT Process Connection

Type: SPDT switch suitable for 24VDC

Certification: CSA Class1 Div 1 Group

A,B,C,D

C/W External Cage with 1" NPT threaded

connections

LT-1001/

LT-1002

2 LEVEL

TRANSMITTER

LEVEL TRANSMITTER

Make: Rosemount

Model No: 3051L

Process connection: 2" CL 150 Flanged

-250 to 250 inWC Adjustable range

4 to 20 mA (Hart Output)

316L SST diaphragm (Sour service)

Silicone filled fluid

polyurethane covered aluminum housing

(1/2” NPT) Standard mounting

CSA Approved for Class 1, Div 1

CPPE

Page 24 of 32

LCV-1001 1 LEVEL

CONTROL

VALVE

LEVEL CONTROL VALVE (OIL SIDE)

Make: Fisher

Model: Fisher ET Body Control valve

Process connection: 6” CL-150 RF

Body Material: Carbon steel body

Signal: 0-35 psig

Equal % Trim

B7 Studs, 2H Nuts

ACTUATOR

Make: Fisher

Size 45 Actuator, 3-15 psi spring range

Air to Open / Fail Close

Service: Sour

C/w 3582 Electro-Pneumatic Positioner

with 67 CFR Regulators

LCV-1002 1 LEVEL

CONTROL

VALVE

LEVEL CONTROL VALVE (WATER SIDE)

Make: Fisher

Model: Fisher ET Body Control valve

Process connection: 6” CL-150 RF

Body Material: Carbon steel body

Signal: 0-35 psig

Equal % Trim

B7 Studs, 2H Nuts

ACTUATOR

Make: Fisher

Size 45 Actuator, 3-15 psi spring range

Air to Open / Fail Close

Service: Sour

C/w 3582 Electro-Pneumatic Positioner

with 67 CFR Regulators

PSHH-1001 1 PRESSURE

SWITCH

HIGH PRESSURE SWITCH

Make: ASCO

Model No. SA12D

Power supply: 24 VDC

Range: 50 - 150 Psig

Set pressure = 110 Psig pressure rising

Transducer:

CPPE

Page 25 of 32

Model No: TF10A44B

316SS material

½” NPT process connection.

PT-1001 1 PRESSURE

TRANSMITTER

PRESSURE TRANSMITTER

Make: Rosemount

Model No: 3051TG

Process connection: 1/2" NPT

-14.7 to 800 psig Adjustable range

4 to 20 mA (Hart Output)

316L SST diaphragm (Sour service)

Silicone filled fluid

polyurethane covered aluminum housing

(1/2” NPT) Standard mounting

CSA Approved for Class 1, Div 1

PCV-1001 1 PRESSURE

CONTROL

VALVE

PRESSURE CONTROL VALVE

Make: Fisher

Model: Fisher D Body Control valve

Process connection: 2” CL-150 RF

Body Material: Carbon steel body

Signal: 0-35 psig

Equal % Trim

B7 Studs, 2H Nuts

ACTUATOR

Make: Fisher

Size 45 Actuator, 3-15 psi spring range

Air to Close/Fail Open

Service: Sour

C/w 3582 Electro-Pneumatic Positioner

with 67 CFR Regulators

PI-1001

PI-1002

PI-1003

3 PRESSURE

GAUGE

PRESSURE GAUGE

Make: Wika

4" Dual scale

0 - 250 psig range (dual scale), liquid filled

316 SS bourdon tube/case

½" NPT Bottom connection

CPPE

Page 26 of 32

PSV-1001

PSV-1002

2 PRESSURE

SAFETY VALVE

PRESSURE SAFETY VALVE

Make: Farris

Model :TBD

Process connection: 2" CL-150 x 3" CL-150

Service: Sour

Set pressure 100 psig

TI-1001

TW-1001

1 TEMPERATURE

INDICATOR

TEMPERATURE INDICATOR

Make: Gauge-Tech

304 SS Case and Internals

5" Dial size; Dual Scale

0 to 250 Deg F

c/w ½ " x 1"x 9" 316SS thermo well

CC-1001 1 CORROSION

COUPON

CORROSION COUPON

Make: ALSPI

Model: HPTM

Type: Retractable

Material: 316L

FE-1003

1 POSITIVE

DISPLACEMENT

FLOW METER

FLOW METER (Oil Out)

Make: Brodie

Model: Birotor Plus B281 6” 150# RF

Positive Displacement Meter

61-607- BPH

Viton Elastomers

FE-1002 1 POSITIVE

DISPLACEMENT

FLOW METER

FLOW METER (Water Out)

Make: Brodie

Model: Birotor Plus B281 6” 150# RF

Positive Displacement Meter

61-607- BPH

Viton Elastomers

FE-1001 1 TURBINE FLOW

METER

TURBINE FLOW METER (Gas out)

Make: Daniel

Model: 3211

2” Cl-150 Mini Gas Turbine Meter

Stainless Steel Body

Flanges RF Carbon Steel

1 pick off and coil assembly

CPPE

Page 27 of 32

Horizontal flow

SS Rotor 440 SS bearing

Linearty +/- 0.5% within flow range

6 point factory calibration

+ /- 0.1% repeatability

Temperature Range -20 to 200 deg F.

Local Totalizer / Flow Rate Indicator

Model MRT-67

SDV -1001 1 SHUT DOWN

VALVE

12” 150# RF

Make: Grove

Type: Ball Valve

Material: SA350-LF2 Three Piece Bolted

Viton seats and seals Fire Safe

EL-OMATIC ACTUATOR

Rack and Pinion

Pneumatic Spring Return, Fail Closed

Operation Sized for 80 psi supply Pressure

3 Way Solenoid Valve

Make: ASCO

24VDC Coil Explosion proof

316SST Tubing Swagelok fittings

MANUAL VALAVES

NV-075 6 3/4" NPT SS 316 Needle Valve 6000 WOG

BA 075 18 3/4" NPT Ball Valve

BA 050 12 1/2" NPT Ball Valve

BA 100 5 1" NPT Ball Valve

NV 100 4 1" NPT Needle Valve 6000 WOG

BAF 301 12 3" CL-150 RF Ball Valve

BAF 201 12 2" CL-150 RF Ball Valve

BAF 401 3 4" CL-150 RF Ball Valve

BA 150 6 1 1/2" NPT Ball Valve

CPPE

Page 28 of 32

8.0 PIPING SPECIFICATIONS

Description NPS SPECIFICATIONS CL-150

Pipe ½" - 1 ½" Sch. 80

2" - 10" Sch. 40

12" - 24" 0.375" WT Min

12" - 24" Sch.20

Nipples ¼" - 2" Sch. 80

Flanges ½" - 1 ½" RF Scrd, or SW

2" - 3" RFWN Sch. 40

3" - 24" RFLWN (same as pipe W.T)

Threaded Fittings ¼" - 2" CL-3000 Scrd. Or SW

Welded Fittings 2"- 24" (Same as pipe W.T)

Fasteners - SA 193 B7 / SA 194 2H

Gaskets - 1/8" Thk. SPW 316 SS

Corrosion

Allowance

- 0.125"

Internal Coating - Yes

Hydrotest - 1.5 x Design Pressure

PWHT - Not Applicable

Hardness Testing - Not Applicable

Non Destructive

Testing

> 2" NPS 100% RT on Butt welds

All piping will be designed to ASME B31.3 2004 Edition.

Piping over 2" NPS and up to 12" NPS shall be of seamless construction with

Butt welded fittings and flanges.

High point vent and low point drain shall be provided.

Valve Manufacturers will be VELAN, WKM, Grove, Kitz Valve International and

TK Valve Ltd.

9.0 TUBING SPECIFICATIONS

Process (CL-150 -CL-600) Instruments Vents

Size 3/8" (.035") 1/4" (.035") 1/4" (.035")

Tubing Material 316SS 316SS 316SS

Fitting Material 316SS 316SS 316SS

Process Tubing Fittings shall be of 316 SS Parker Compression, Swagelok or

Equivalent.

CPPE

Page 29 of 32

10.0 PAINTING SPECIFICATIONS

Equip Surface

Preparation

Primer Coat Intermediate

Coat

Final Coat Thickness

(mils)

Vessel

(Insulated)

Commercial

blast SSPC-

SP-6

Industrial

Metal Zinc

Rich Primer -

Alkyd Resin -

2 coats

(71309-Grey)

None None 3

Vessel

(Un-

insulated)

Commercial

blast-SSPC-

SP-6

Industrial

Metal Zinc

Rich Primer -

Alkyd Resin

Industrial

Enamel -

Alkyd Resin-

(74811-Grey)

Industrial

Enamel -

Alkyd Resin-

(74811-Grey)

4.5

Piping

(Insulated)

Commercial

blast SSPC-

SP-6

Industrial

Metal Zinc

Rich Primer -

Alkyd Resin -

2 coats

(71309-Grey)

None None 1.7

Piping

(un-

insulated)

Commercial

blast SSPC-

SP-6

Industrial

Metal Zinc

Rich Primer -

Alkyd Resin

Industrial

Enamel -

Alkyd Resin-

(74811-Grey)

Industrial

Enamel -

Alkyd Resin-

(74811-Grey)

4

Structural

steel

Commercial

blast SSPC-

SP-6

Industrial

Metal Zinc

Rich Primer -

Alkyd Resin -

(71309-Grey)

Industrial

Enamel -

Alkyd Resin-

(74811-Grey)

Industrial

Enamel -

Alkyd Resin-

(74811-Grey)

4

* Denotes the Painting Ref No; Make - CLOVERDALE or equivalent

CPPE

Page 30 of 32

Internal Coating

Vessel and Inlet and outlet Piping to be coated internally with DEVCON 253. DFT of

the vessel will be 12 -14 Mils thick.

Notes

Color Coding of Piping shall be done as per following details per specifications.

INTERNAL COATING

Vessel and Inlet and outlet Piping to be coated internally with DEVCON 253. DFT of

the vessel will be 12 -14 Mils thick.

Notes

Color Coding of Piping shall be done as per specifications.

11.0 INSULATION SPECIFICATIONS

2" Thick Mineral wool insulation shall be provided on Equipment and 1 ½” for piping c/w

aluminum cladding as shown in P&ID.

12.0 PACKING AND CRATING

Unit shall be box crated. All loose items shall be crated and able to be shipped in a

Container.

13.0 THIRD PARTY INSPECTION

We welcome third party inspection at our fabrication premises.

14.0 DOCUMENTATION

Qty - Five (5) set of hard binder copy and one soft copy (where applicable) will be

provided within in one (1) week from the date of shipment. CPPE will provide the

standard documentation for this project. The data book will contain the following

minimum

CPPE

Page 31 of 32

Inspection & Test Plan

Material Test Report (traceable to job#)

Record of Welder Qualifications

Record of Welding Procedures

Nondestructive Examination Reports

Nondestructive Examination & Weld ID Maps

Certified Leak Test Report (without chart)

CDN Reg. No. Vessels (ABSA)

Pressure Vessels Manufacturers Data Report

Pressure Piping Engineering Design Registration

Pressure Piping Construction Data Report

Pressure Piping Completion of Construction Report

Vessel Name Plate Facsimile

Coating Holiday Test Reports (if applicable)

Test Reports (Performance / Mechanical Run/ Functional test/ hydro test)

Operating and Maintenance Manual

15.0 REGISTRATION

Vessel and Bridle shall be registered with National Board and “U” stamped on the

nameplate.

16.0 GENERAL NOTES

6. All piping will be designed to ASME B31.3 Code Latest Edition.

7. Piping 2" NPS and larger to be of welded construction with Butt weld fittings and

CPPE

Page 32 of 32

Weld Neck Flanges. (unless indicated otherwise)

8. We shall provide to the Client relevant drawings or documents for the project and

shall exclude those drawings & documents that are Proprietary.

9. We reserve the rights to substitute brand names of equal quality on any or all of the

above-specified controls to assist in meeting deliveries provided the substitution is

on the acceptable vendors list and with the acceptance of the client.

10. All drawings and engineering calculation will be done only in Imperial units. All

drawings supplied by CPPE will have imperial units as the primary unit system with

other secondary system of units specified in brackets.