Using TIG (2) : Building up Lub surveysUsing TIG (2) : Building up Lub surveys...

Using TIG (2) : Building up Lub

surveys

Tig6_En_UsingTig_LubSurvey.pptx – T.Degraeve – September 2015

Using TIG 6 : Building up Lub surveys

A. TIG Installation, updates,

B. Lubrication survey (Preparation)

C. Using TIG : The basics

D. Using TIG : Customization

E. Using TIG : Example : lub survey of an equipment

F. Using TIG : Plant Structure

G. Using TIG : Suppliers / Packages

H. Using TIG : Products (Lubricants / Spare parts)

I. Using TIG : Standard operations

J. Using TIG : Machines

K. Using TIG : Access levels

L. Using TIG : Backup / Restore

M. Using TIG : Documentations

3 Using TIG 6 (2) : Building up Lub surveys – September 2015

A. Installation & updates

Using TIG 6 (2) : Building up Lub surveys – September 2015

A02 : installation

• The last Setup should be used ( version number + date)

• Copy all the installation files always in the same folder (ex : c:\Tig6\Install)

When an upgrade must be done :

– Back-up the database.

– Launch the new setup, from the same folder than the first installation.

• In the next future the cloud will be used for the updates.

• The installation guide describes all the steps to install TIG.

A03 : TIG versions, updates

• if several computers share the same data (ie on a network) , they must

use the same version of TIG.

A04 : TIG version #

• Click on to open the database management window.

• Then click on

A05 : ‘About’ window

• The ‘about window is displayed :

B. Lubrication survey (Preparation)

B01 : Training manual

• This manual dedicated to the lubrication survey creation is present

on the TIG documentation (usb memory stick or cd)

B02 : main flowchart

1. Survey creation : main flowchart.

2. Tree Diagrams (Plant , Machine)

3. Codes definition.

4. Operations definition.

5. Products definition.

6. Survey creation in TIG.

B03 : Flowchart (1)

1. Information collection • Gather all existing pieces of information (paper files, maintenance

software files, excel files, machine manufacturer files…)

2. Plant Structure • Use the same Structure that the one used on the site (CMMS :

computerized Maintenance Management Software)

3. Machine Structure • Break down the machine in Machine / Part / Point / Operations.

4. Codes creation • Use the codes already used on the site.

B04 : Flowchart (2)

5. List / Creation of all the products • Lubricants or spare parts (filters, chains, belts,…)

6. List / Creation of all the operations • Lubrication and maintenance operations.

7. Validation of the previous steps (1-5) • This validation must be carried out by all the future users of the survey

and/or TIG.

8. Example of a machine survey draw on paper • Perform tests on this example to be sure that it can generalized on all

the machines in the plant.

9. List of all levels in the Structure plant • Write down names and codes of all the levels.

B05 : Main flowchart (3)

10.List of all the operations • Write down the name and frequency (unit and value)

11.List of all the products • Write down names and in-house codes.

12.List in plant of all Machines / Parts / Points • Write down all the subdivisions of the machines.

13.Lubrication survey entry with TIG • Enter the survey in TIG.

• This survey must be specific to the customer but general too, to be

exported for future uses.

B06 : Structure complete

B07 : Structure : plant (1)

1. Plant structure logic • If a plant Structure already existed (CMMS software, paper…) : use

exactly the same division.

• If no previous Structure exists, use Geographical, Economical, Logic

divisions.

2. Number of levels • No limit to the number of plant-sublevels, but 4 should be enough.

• The number of levels in each ramification is free (one branch can have

1 level, the other 3 levels…)

• The survey itself can be the 1st level as TIG can manage several

surveys.

• The machine must be placed in the last level of its branch.

3. Characteristics of a level • Name : alphanumeric.

• Code : alphanumeric.

4. Codification of the levels • The code must be unique within the survey.

• Number of significant characters in the code should be the same for one

level (ex : B001, B002…)

• The first characters of a sub-level code can be the code of its upper

level : level 1 = B001, level 2 = B001-01.

• Always use the codification of an existing structure.

• TIG 6 can generate the codes for the user.

B10 : Structure : machine (1)

B11 : Machine structure logic

1. If a machine division or Structure already existed

(CMMS software, paper…) : use exactly the same

division.

2. If no previous division exists, use the most logical one

for all the users.

3. It’s sometimes more easy to define first :

• The Machine.

• Then the Point (where the product is located)

• And only after the Part which is between the machine and the point.

4. The same division must be used for all the machines in

the survey.

B12 : Machine : guidelines

1. The Machine is the most important part of the survey.

2. All the sub-levels (Part / Point / Operation / Product) can

be accessed by the machine.

3. All the upper levels (plant levels) can be connected to

the machine.

4. The Route code (used for lubrication route) is connected

to the machine.

B13 : Machine field

1. Code : Alphanumeric (no number of characters limit )

2. Name (Description) : Alphanumeric (no number of characters

limit)

3. The code must be unique within the survey and is specific to

the machine

4. All the other fields are optional but the more information

(manufacturer, serial number, type, picture,…) you collect

about a machine the more accurate the final survey is.

B14 : Part guidelines

1. The Part is a subdivision of the machine and is the

upper level of the points.

2. The part is defined by a code (unique within the

machine) and a name.

3. Always use the same logic (and the same code/name)

for the same parts of different machines of the survey

4. The part can be very different from one plant to another

and can be sometimes difficult to define.

B15 : Part examples

• Engine / Agitator / Pump / Ventilator

• Engine / Transmission / Cooling circuit / Gear Box

• Bearing / Geared Motor / Thruster / Reducer

• Hydraulic / Mechanic / Electric / Pneumatic

B16 : Point definition

1. The Point is a subdivision of the part and is the place

where the product (lubricant) is located.

2. The point is defined by a name and a code.

3. On the point you affect :

• A product (lubricant, spare part)

• A capacity

• One of several operations

B17 : Point guidelines

1. As Point contains the Product it can be defined by a

specific name :

• Hydraulic tank, Crank housing, Crank case… (for oils)

• Grease cup, Grease fitting … (for greases)

• Filter housing, Chain housing, … (for maintenance)

2. Don’t forget to indicate the number identical points

• Grease cups (x2), Oilers (x3) ….

B18 : Example

B19 : Codes definition

1. Use already existing codes

• Especially for Plant Levels, Machines and Products

• If there is no previous codification :

Define a new one which is logical for the user

Always use the same codification for the whole survey

2. Codes must be homogeneous

• Each code of one same level (plant level, machine, product …) must

have the same significant number of characters (ex: 0215 & 1050, PO-

256 & PO-312.

• Use upper case letters.

B20 : Operations definition

1. Make distinction between the point, the product and the

operation

• If a filter change must be enter in the survey :

The Point = ‘Filter – housing’

The Product = ‘Filter’ (with all its references)

The Operation = ‘Change every year’

• In the previous example the operation is not ‘change the filter’

2. Make distinction between lubrication and maintenance

operations name

• For lubrication : Top-Up, Drain, Sampling …

• For Maintenance : Control, Change, Collect …

B21 : Operation guidelines

1. Use the description of the operation as its name.

2. Define the most important operation for a point (and this

operation will be the one using all capacity in TIG

survey)

• For lubrication = Drain, Regreasing

• For Maintenance = Change, Replace …

3. Choose if the machine must be stopped to perform the

operation.

B22 : Operation : frequency

1. Use index unit (Hours, Km, pieces) only if the machine

(or the part) has really an index meter.

2. If the frequency unit is with an index, write the value of

the index with its collection date.

3. For calendar units, be careful that weeks and days are

not the same as months and years :

• 52 weeks ≠ 1 year (but 12 months = 1 year)

• 30 days ≠ 1 month

4. Always use the same calendar unit for the operations

affected on the same point

• Ex : Drain every year, Level/Top-Up every month

B23 : Product definition

1. Make distinction between lubricant and maintenance

product

• Lubricant = Oil or grease

• Maintenance = Filter, Chain, Temperature…

2. Use the exact denomination of the product

• For lubricant : name + grade (I.e Azolla ZS 46)

• For Maintenance : Filter Agp 12,…

3. Select the count unit according to the future use

• Oil : Liter

• Grease : Kg (Grease stroke can be used on the point)

• Spare part : Piece

B24 : Product field

1. Inhouse Code : Alphanumeric.

2. Name : Alphanumeric.

3. Type : Lubricant or Maintenance.

4. Name of the manufacturer

5. Unit of count (L, Kg …)

6. Cost per unit.

7. Name of the supplier.

8. Package (barrel 208 l, cartridge 400g, …)

C. Using TIG : The basics

C01 : Creation synoptic

C02 : Connexion to TIG

1. Start TIG by clicking on its icon :

2. Type the name of the user :

3. Type the default password :

C03 : Main Screen

C04 : Main functions

• Utilities : version , database management, open, backup, …

• Operations : Assigned operations, scheduling, validation.

• Plant levels, machine, part, point : Survey management.

• Oil and on-site analyses.

• Lubricants and spare parts management.

• Documentation management.

• Standard operations, units, types, ….

• Import into TIG

• Customization : running parameters, labels, users, …

C05 : Action Buttons

• Several buttons launch the same action in all the modules.

• Basically, they are available in all the data grids.

C06 : Action Buttons (2)

• The action is always launched in the displayed data grid

C07 : Structure Tree (1)

• Several buttons launch the same action in all the modules.

• Basically, they are available in all the data grids.

• To display the machines present in the sub-level ‘Reclaimer’

• Select the level => the machines are displayed in the data window

C10 : Duplication in the tree

• To duplicate an item (machine/part/point) : right click on it then ‘copy’

• Move if needed to the new sub-level then ‘Paste’

C11 : Tree : modifications

• The modifications can be made directly in the table.

• Ex : stops the machine 114AF03 at the selected date

C12 : Details window

• The modifications can also be made in the details window.

• Click on to display it.

C13 : Reports

• The reports can be launched by the button

• The data printed will be exactly the same than the one displayed in

the grid (selections included)

C14 : Report module

• The report can be printed or exported :

D. Using TIG : Customization

D01 : Database management

D02 : New database creation

• Click on to create the new database.

• Select the destination folder (ex :c:\Tig6\Data)

• Enter its name (ex Tig6_CompanyName_Plant)

D03 : Connexion to the database

• Type the user name (admin by default)

• Type the password (default = xxxxxx)

• And click on "Ok" to connect to this survey

D04 : Name of the survey

• Then on

• And type the names of the company and the plant :

• These names will be written in the header of the reports

D05 : Customization

• Click on the tab

D06 : Default database

• Click on

• And select your database :

D07 : Default language

• Select your default language in the list.

• Let the other options with their default values for the moment.

D08 : Default folders

• Select the default folders :

– Default database (ex c:\Tig6\Data)

– Documents folder (ex y:\Tig6\Documents) on a network drive.

– Backup folder (on a network drive).

– Anac oil analyses export files.

D09 : Default codes generation

• If you are using a specific coding, you can use it within TIG.

• Anyway, you can define the default template used by TIG to create

the codes of the main data.

• The characters {0} represents the incremental number.

• Ex : the 1st default machine code would be MACH_01

D10 : Default labels modification

• You can change all the default labels used by TIG by your own labels.

• Click on

• In the field ‘code’ the first character of the label you want to change:

• For example to change the label ‘Machine’ by ‘Equipment’ :

• Now ’ Equipment’ is used everywhere in TIG in replacement of

‘Machine’:

• This is option is very powerful, but should be reserved for specific

E. Using TIG : Example : lub survey

of an equipment

E01 : Lub survey example

• Very often some lubrication data already existed in a plant (paper

files, excel ,…)

• The target is to use this data as a framework for the lubrication

survey entry with TIG :

E02 : Lub survey example

F. Using TIG : Plant Structure

F01 : Plant Structure

• Click on the tab "Structure" to display the structure window :

• Click on the level 0 in the tree window to display the data grid

• Click on "Save" :

• Then enter all the levels S1 :

• All the levels S1 are now created :

• Select in the tree the level where you want to add a sub-level:

(1 – Quarry)

• Then click on "Add" et select "structure" :

• Type the code and name of the sub-level S2 and "Save"

• Repeat the operations for all the levels and sub-levels :

• All the plant structure is now created :

• You can print it by "Print" and Structure (Tree) :

G. Using TIG : Suppliers / Packages

G01 : Suppliers & packages

• The suppliers and packages management is available in the

"References" module :

G02 : Packages (1)

• Click on in the tree

G03 : Packages (2)

• A package is defined by :

– A description

– A quantity

– A quantity unit (defined in the unit tab of the references module)

G04 : Suppliers (1)

• Click on in the tree to manage the suppliers

G05 : Suppliers (2)

• Enter all the information about the company :

– Description

– Address,

– phone number

– ….

• Select "Supplier" as the company type

H. Using TIG : Products (Lubricants

/ Spare parts)

H01 : Products (lubs & spare parts)

• A product can be defined by several items :

– Description (mandatory)

– Count unit (mandatory)

– Supplier (optional)

– Brand (optional)

– Package (optional)

– ….

H02 : Products (brand)

• The brand product management is available in the "References"

module :

H03 : Products (type)

• The product type management is available in the "References"

module :

• 2 types are already defined, but others can be added

H04 : Products management

• The product management is available in the module :

H05 : Products management (1)

• Click on the tab and then :

• Enter all the information available about the product

• The code and the description are the most important

• All the values defined previously are available (type, family)

• Then enter all the levels S1 :

• The data can be entered within the details window

• Select the count unit within the list :

– Liter for the oils

– Kg for greases (grams or pump strokes will be available on the point)

– Piece for the spare parts

• Click on to save data, then on to assign the package

• Select the package in the list

• More than one package can be assigned for one product

• Click on to add a supplier to the select product

• The company / supplier window is then displayed :

• Select the supplier then click on to assign it

• The product form is now complete (the documents can be linked

afterwards):

I. Using TIG : Standard operations

I01 : Guidelines

• The description and the frequency are mandatory.

• The description of the operation must as accurate as possible.

• The Frequency can be based on a calendar unit (Day, Week,

Month, Year) or on a Meter (Hours, km)

• Use meter based frequency only if a ‘real’ meter is present on the

machine.

• The Drain / Replacement is the most important operation on the

point.

I02 : Management (1)

• The Standard operations management is available in the

"References" module :

I03 : Management (2)

• Then type the description of the operation : name + (frequency)

I04 : Operations : Activity (1)

• Then select the activity :

I05 : Operations : Activity (2)

Activity Description Default value for the

validation

Other Any other operation None (0)

On site analysis Ph, Temperature, Noise,… collection Creation of a line in the on site analysis

Cleaning No use of the product assigned on the point None (0)

Control Routine operation None (0)

Systematic top-up Top-up with a fixed value (grease) Top-up capacity of

the point

Drain / replacement Replace all the product of the point Full capacity of the

Oil analysis sample Sampling for external analysis None (0)

Level / top-up Verification of the level and top-up if needed None (0)

I06 : Other information

• Family : will be described in the next slides

• Calendar : assigned by TIG if the frequency unit is day, week,

month or year.

• Linked Analysis : selection in the list only if the activity is a on-site

analysis.

• Remark : any comments to describe more accurately the

operation.

• Enter the other available information (if needed) and click on

I07 : Family (1)

I08 : Family (2)

• The standard operation family can be used as a additional filter for

the operations (besides the activity)

I09 : Family (3)

• Once created, the standard operation families are available in the

list (standard operation grid)

I10 : Standard operations

• Create all the standard operations of the survey :

J. Using TIG : Machines

J01 : Machines

• We need now to create the Machine / Parts / Points:

J02 : Machines

• Click on the tab , select the sub-level

and then : to create an item into this sub-level

J03 : Machines

• Click on the tab to create a machine.

• Enter the code and the description of the machine.

• Select the type if needed (described in the next slides)

J04 : Machines

• Enter all the information available for this machine, then

• Click on :

J05 : Machine information

Field Name Description examples

Code The unique code of the machine 114CR05

Description Name / function CRUSHER 1

Running True or False True

Type Crusher

Route Cf. next slide Route #3

Brand The brand of the machine Metso

Custom field machine x The name of these 3 fields can be customized

Maintenance company

Documents Any file located in a folder. Crusher1_114CR05.jpg

J06 : Machine route

J06 : Part (1)

• Click on : to create a part within this machine

J07 : Part (2)

• Enter all the data available for this part, then click on

J08 : Part information

Field name Description Remarks

Code Must be unique within the machine 114CR01-30

Description Name / function of the part Gear Unit

Order Logical order of the part within the machine

1 = first, …

Type Gear unit

Brand Metso

Custom field part x The name of these 3 fields can be customized

Can be separated from the machine

J10 : Point

• Click on : to create a point within this part

J11 : Point

• Enter the code, the number of identical points and the description

• Select the point type in the list (description in the next slides)

J12 : Point

• Select the product in the list or click on to create a new one.

• Enter all the information available and relevant for this point.

J13 : Point

• The data can also be entered within the Details window :

J14 : Point information

Field name Description Remarks / example

Code Can be generated by TIG 114CR05-30-01

Number Number of identical points 2

Custom field point x The name of these 3 fields can be customized

Description Name / function of the point Gear box #5

Order Logical order of the point within the part 1 = first, …

Point type Gear box

Product Code / name of the lubricant or spare part Carter EP 220

Unit capacity Capacity of the point 300l

Top-up quantity Value of the systematic top-up Useful for greases

J15 : Linkage of the operations

• Click on : to affect an operation on the active point :

J16 : Operations on the point

• Select the standard operation in the list, or click on to create a

new one :

J17 : Operations on the point

• The data can also be entered within the Details window :

J18 : To be done machine stopped

• Indicate if the machine must be stopped in order to do the operation.

J14 : Operation-point information

Field name Description Remarks

Standard Operation

Activity

To be done machine stopped

Last occurence

Next previsionnal date (computed)

Operator

Required time (min.)

Instruction

K. Using TIG : Access levels

K01 : Access levels

• 4 access levels are available within TIG

• Once the database is completed, it is good policy to restrict the

access, especially under a network environment.

• The level 1 (superadmin) is needed only to fully customize TIG,

with all the risks implied.

K02 : TIG users

• The number of users is not limited.

• A user is defined by : – A name

– An access level

– A password

K03 : Restriction to a sub-level

• The access 2 users(user) can be restricted to one or more sub-levels.

• They will be able to view the data for the whole survey.

• But will be able to schedule and validate only their own sub-levels. :

K04 : Some guidelines

• Don’t forget your password !

• Ask to Total Lubricants if you need some specific needs.

• All the roles & accesses can be reprogrammed (by Total TIG administrator)

L. Using TIG : Backup / Restore

L01 : Backup

• Click on to launch the backup.

L02 : Backup

• You can do as many backups as you want.

• It’s a good policy to send the backup files on a network folder.

• The folder and the automatic backup can be customized (see D8)

• The name of the backup will be build with :

– Name of the database

– Date and time of backup

L03 : Restore

• Use the restore process only in case of ‘incident’ or ‘error’.

• The active data will be replaced by the data present in the backup file.

• All the changes or additions made after the backup file will be lost.

M. Documentations management

• Document = any reference to a file (pdf,xls, doc, …) or a web site.

• They can be linked to the machine/part/point, product ,…

• Then they can be opened directly by a single click.

136 TIG service internal presentation – August 2015

M01 : Documents management

M02 : Documentation module

• Click on to open the documentation management window.

M03 : Document creation (1)

• Click on to add a new document.

• Select the folder where the document is located :

• Select the document and click on "Open"

• The file is now linked to the document.

• Enter any other data available (Description, …)

M07 : Document fields

Field name Description Exemple

Description Description / name of the document

CARTER EP : TDS

Name Name of the file CARTER EPgb.pdf

Family DOF01 - TECHNICAL DATA SHEET

Type TOTAL Documents

File path Path of the file C:\Local\LubDocs\TechnicalDataSheets\En\Maintenance_General

Main category Lubrication documentation

Sub category Data Sheets

M08 : Link on a machine (1)

• Select the machine, then click on :

• The document module is then displayed.

• Select the document to link and click on :

• The document is now linked on the machine :

M11 : Document opening

• Click on to open the document

x. Display customisation

Dxx : Datagrid displays

• The display of the columns of each data grid can be customized :

Display, Position and width.

Sort / Data filter of the content.

• These customized displays can then be stored in order to be reused.

Dxx : Display Menu display

• To view the configuration menu click on :

Visible : the column is displayed

Frozen : the column is always visible

Index : relative position in the grid

Has Filter : the column can be filtered

Dxx : Column width

• The width of the column can be changed directly in the grid.

• Click on right border of the column and while staying clicked :

– Move to right to increase the width, left to decrease it.

Dxx : Column display / hide

• To directly hide a column :

Select it (ex below = “Code”)

Right click to display the options window.

Dxx : Column display / hide

• Then untick ‘visible’

• The column code is now hidden

Dxx : Datagrid display backup

• The datagrid displays can be saved (within TIG

configuration file.)

• Click on :

• Select (or create) the name of the display

• Click on [save] and [Ok]

• Tick “Default” to make it the

default display for that datagrid.

Dxx : Datagrid display loading

• The displays previously saved within TIG configuration

file can be restored.

• Click on :

• Select the name of the display

• Click on [Ok] to activate it.

Dxx : Displays configuration file

• All the datagrid displays can be exported, to be reused later

• Click on the tab [Parameters]

• Then parameters, Interface , [Export]

• Type the name of the file :

• And click on [save]

Dxx : Import displays file

• The displays file previously exported can be reloaded.

• Click on the tab [Parameters] ,Interface , [Import]

• Confirm the restart of TIG by [Ok]

• Select the file and click on [Open]

x. Data selections and filters

Dxx : Data selection by list (1)

• Select the column to filter by clicking on its name

• Type the value in the field below the name

• The list is filtered as soon as the values are entered.

• Select the value

• The data grid is now filtered (42 records)

Dxx : Dates selection (1)

• To select a date or a interval of dates.

• Click on the calendar icon :

• A calendar is then opened.

• Select the first date :

• Select the second date if needed.

• The data is now filtered between the 2 dates.

Dxx : Data selection by values (1)

• Type directly the value in the field below the name of the column.

• The data is filtered automatically

• By default the operator is % : i.e “contains”

• The exact value can be typed , ex : “Reclaimer”

• To select all the data that doesn’t contain a value, use the operator “!%”

Dxx : Selection operators

• Different operators can be used to filter the data:

Operator Result

= Equal

!= Different

> Greater

< Lower

<= Lower or equals

>= Greater or equals

% Contains

!% Doesn’t contain

NULL Empty

!NULL Not empty

Dxx : Filters deletion

• To delete the filters, click on :

• All the lines are now displayed

x. Search / Replace in datagrids

Dxx : Search & Replace (1)

• The data in the datagrids can be modified through a Search & Replace

function.

• This option is very powerful but can be dangerous too.

• Ex : Replace the activity “Other” by “Level/Top-up” for all the operations

containing the words “Level”

• First, make your selections (Description contains “Level”)

• Then click on Search and replace in the datagrid menu

• The search and replace window is then displayed :

• Select in the list the column (= field) where the replacement will be make :

• Then select the value to search in the “find” list.

• Then select the replacement value in the “Replace by” list

• Verify carefully the values you just entered :

• And start the process by [Ok] => the values are replaced :

• Save the modifications by :

• And reset the filters to verify the modifications :

x. Export data from datagrids

Dxx : Export from Datagrids (1)

• In each datagrid, the data can be exported in a external file.

• Click on :

• Tick in the fields to be exported

• Select csv file :

• Select with header :

• Click on :

• Enter the name and select the backup folder :

• The name of the file is now filled :

• Click on [Ok] to start the backup process

• The file is now saved :

• It can be opened with Excel : Open – Text files (*.prn, *.txt, *csv)

Dxx : Datagrids display

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