Upload
others
View
3
Download
0
Embed Size (px)
Citation preview
Using TIG (2) : Building up Lub
surveys
Tig6_En_UsingTig_LubSurvey.pptx – T.Degraeve – September 2015
Using TIG 6 : Building up Lub surveys
A. TIG Installation, updates,
B. Lubrication survey (Preparation)
C. Using TIG : The basics
D. Using TIG : Customization
E. Using TIG : Example : lub survey of an equipment
F. Using TIG : Plant Structure
G. Using TIG : Suppliers / Packages
H. Using TIG : Products (Lubricants / Spare parts)
I. Using TIG : Standard operations
J. Using TIG : Machines
K. Using TIG : Access levels
L. Using TIG : Backup / Restore
M. Using TIG : Documentations
3 Using TIG 6 (2) : Building up Lub surveys – September 2015
A. Installation & updates
Using TIG 6 (2) : Building up Lub surveys – September 2015
A02 : installation
• The last Setup should be used ( version number + date)
• Copy all the installation files always in the same folder (ex : c:\Tig6\Install)
When an upgrade must be done :
– Back-up the database.
– Launch the new setup, from the same folder than the first installation.
• In the next future the cloud will be used for the updates.
• The installation guide describes all the steps to install TIG.
4 Using TIG 6 (2) : Building up Lub surveys – September 2015
A03 : TIG versions, updates
• if several computers share the same data (ie on a network) , they must
use the same version of TIG.
5 Using TIG 6 (2) : Building up Lub surveys – September 2015
A04 : TIG version #
6 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Click on to open the database management window.
• Then click on
A05 : ‘About’ window
7 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The ‘about window is displayed :
B. Lubrication survey (Preparation)
Using TIG 6 (2) : Building up Lub surveys – September 2015
B01 : Training manual
• This manual dedicated to the lubrication survey creation is present
on the TIG documentation (usb memory stick or cd)
9 Using TIG 6 (2) : Building up Lub surveys – September 2015
B02 : main flowchart
1. Survey creation : main flowchart.
2. Tree Diagrams (Plant , Machine)
3. Codes definition.
4. Operations definition.
5. Products definition.
6. Survey creation in TIG.
10 Using TIG 6 (2) : Building up Lub surveys – September 2015
B03 : Flowchart (1)
1. Information collection • Gather all existing pieces of information (paper files, maintenance
software files, excel files, machine manufacturer files…)
2. Plant Structure • Use the same Structure that the one used on the site (CMMS :
computerized Maintenance Management Software)
3. Machine Structure • Break down the machine in Machine / Part / Point / Operations.
4. Codes creation • Use the codes already used on the site.
11 Using TIG 6 (2) : Building up Lub surveys – September 2015
B04 : Flowchart (2)
5. List / Creation of all the products • Lubricants or spare parts (filters, chains, belts,…)
6. List / Creation of all the operations • Lubrication and maintenance operations.
7. Validation of the previous steps (1-5) • This validation must be carried out by all the future users of the survey
and/or TIG.
8. Example of a machine survey draw on paper • Perform tests on this example to be sure that it can generalized on all
the machines in the plant.
9. List of all levels in the Structure plant • Write down names and codes of all the levels.
12 Using TIG 6 (2) : Building up Lub surveys – September 2015
B05 : Main flowchart (3)
10.List of all the operations • Write down the name and frequency (unit and value)
11.List of all the products • Write down names and in-house codes.
12.List in plant of all Machines / Parts / Points • Write down all the subdivisions of the machines.
13.Lubrication survey entry with TIG • Enter the survey in TIG.
• This survey must be specific to the customer but general too, to be
exported for future uses.
13 Using TIG 6 (2) : Building up Lub surveys – September 2015
B06 : Structure complete
14 Using TIG 6 (2) : Building up Lub surveys – September 2015
B07 : Structure : plant (1)
15 Using TIG 6 (2) : Building up Lub surveys – September 2015
B08 : Structure : plant (2)
1. Plant structure logic • If a plant Structure already existed (CMMS software, paper…) : use
exactly the same division.
• If no previous Structure exists, use Geographical, Economical, Logic
divisions.
2. Number of levels • No limit to the number of plant-sublevels, but 4 should be enough.
• The number of levels in each ramification is free (one branch can have
1 level, the other 3 levels…)
• The survey itself can be the 1st level as TIG can manage several
surveys.
• The machine must be placed in the last level of its branch.
16 Using TIG 6 (2) : Building up Lub surveys – September 2015
B09 : Structure : plant (3)
3. Characteristics of a level • Name : alphanumeric.
• Code : alphanumeric.
4. Codification of the levels • The code must be unique within the survey.
• Number of significant characters in the code should be the same for one
level (ex : B001, B002…)
• The first characters of a sub-level code can be the code of its upper
level : level 1 = B001, level 2 = B001-01.
• Always use the codification of an existing structure.
• TIG 6 can generate the codes for the user.
17 Using TIG 6 (2) : Building up Lub surveys – September 2015
B10 : Structure : machine (1)
18 Using TIG 6 (2) : Building up Lub surveys – September 2015
B11 : Machine structure logic
1. If a machine division or Structure already existed
(CMMS software, paper…) : use exactly the same
division.
2. If no previous division exists, use the most logical one
for all the users.
3. It’s sometimes more easy to define first :
• The Machine.
• Then the Point (where the product is located)
• And only after the Part which is between the machine and the point.
4. The same division must be used for all the machines in
the survey.
19 Using TIG 6 (2) : Building up Lub surveys – September 2015
B12 : Machine : guidelines
1. The Machine is the most important part of the survey.
2. All the sub-levels (Part / Point / Operation / Product) can
be accessed by the machine.
3. All the upper levels (plant levels) can be connected to
the machine.
4. The Route code (used for lubrication route) is connected
to the machine.
20 Using TIG 6 (2) : Building up Lub surveys – September 2015
B13 : Machine field
1. Code : Alphanumeric (no number of characters limit )
2. Name (Description) : Alphanumeric (no number of characters
limit)
3. The code must be unique within the survey and is specific to
the machine
4. All the other fields are optional but the more information
(manufacturer, serial number, type, picture,…) you collect
about a machine the more accurate the final survey is.
21 Using TIG 6 (2) : Building up Lub surveys – September 2015
B14 : Part guidelines
1. The Part is a subdivision of the machine and is the
upper level of the points.
2. The part is defined by a code (unique within the
machine) and a name.
3. Always use the same logic (and the same code/name)
for the same parts of different machines of the survey
4. The part can be very different from one plant to another
and can be sometimes difficult to define.
22 Using TIG 6 (2) : Building up Lub surveys – September 2015
B15 : Part examples
• Engine / Agitator / Pump / Ventilator
• Engine / Transmission / Cooling circuit / Gear Box
• Bearing / Geared Motor / Thruster / Reducer
• Hydraulic / Mechanic / Electric / Pneumatic
23 Using TIG 6 (2) : Building up Lub surveys – September 2015
B16 : Point definition
1. The Point is a subdivision of the part and is the place
where the product (lubricant) is located.
2. The point is defined by a name and a code.
3. On the point you affect :
• A product (lubricant, spare part)
• A capacity
• One of several operations
24 Using TIG 6 (2) : Building up Lub surveys – September 2015
B17 : Point guidelines
1. As Point contains the Product it can be defined by a
specific name :
• Hydraulic tank, Crank housing, Crank case… (for oils)
• Grease cup, Grease fitting … (for greases)
• Filter housing, Chain housing, … (for maintenance)
2. Don’t forget to indicate the number identical points
• Grease cups (x2), Oilers (x3) ….
25 Using TIG 6 (2) : Building up Lub surveys – September 2015
B18 : Example
26 Using TIG 6 (2) : Building up Lub surveys – September 2015
B19 : Codes definition
1. Use already existing codes
• Especially for Plant Levels, Machines and Products
• If there is no previous codification :
Define a new one which is logical for the user
Always use the same codification for the whole survey
2. Codes must be homogeneous
• Each code of one same level (plant level, machine, product …) must
have the same significant number of characters (ex: 0215 & 1050, PO-
256 & PO-312.
• Use upper case letters.
27 Using TIG 6 (2) : Building up Lub surveys – September 2015
B20 : Operations definition
1. Make distinction between the point, the product and the
operation
• If a filter change must be enter in the survey :
The Point = ‘Filter – housing’
The Product = ‘Filter’ (with all its references)
The Operation = ‘Change every year’
• In the previous example the operation is not ‘change the filter’
2. Make distinction between lubrication and maintenance
operations name
• For lubrication : Top-Up, Drain, Sampling …
• For Maintenance : Control, Change, Collect …
28 Using TIG 6 (2) : Building up Lub surveys – September 2015
B21 : Operation guidelines
1. Use the description of the operation as its name.
2. Define the most important operation for a point (and this
operation will be the one using all capacity in TIG
survey)
• For lubrication = Drain, Regreasing
• For Maintenance = Change, Replace …
3. Choose if the machine must be stopped to perform the
operation.
29 Using TIG 6 (2) : Building up Lub surveys – September 2015
B22 : Operation : frequency
1. Use index unit (Hours, Km, pieces) only if the machine
(or the part) has really an index meter.
2. If the frequency unit is with an index, write the value of
the index with its collection date.
3. For calendar units, be careful that weeks and days are
not the same as months and years :
• 52 weeks ≠ 1 year (but 12 months = 1 year)
• 30 days ≠ 1 month
4. Always use the same calendar unit for the operations
affected on the same point
• Ex : Drain every year, Level/Top-Up every month
30 Using TIG 6 (2) : Building up Lub surveys – September 2015
B23 : Product definition
1. Make distinction between lubricant and maintenance
product
• Lubricant = Oil or grease
• Maintenance = Filter, Chain, Temperature…
2. Use the exact denomination of the product
• For lubricant : name + grade (I.e Azolla ZS 46)
• For Maintenance : Filter Agp 12,…
3. Select the count unit according to the future use
• Oil : Liter
• Grease : Kg (Grease stroke can be used on the point)
• Spare part : Piece
31 Using TIG 6 (2) : Building up Lub surveys – September 2015
B24 : Product field
1. Inhouse Code : Alphanumeric.
2. Name : Alphanumeric.
3. Type : Lubricant or Maintenance.
4. Name of the manufacturer
5. Unit of count (L, Kg …)
6. Cost per unit.
7. Name of the supplier.
8. Package (barrel 208 l, cartridge 400g, …)
32 Using TIG 6 (2) : Building up Lub surveys – September 2015
C. Using TIG : The basics
Using TIG 6 (2) : Building up Lub surveys – September 2015
C01 : Creation synoptic
34 Using TIG 6 (2) : Building up Lub surveys – September 2015
C02 : Connexion to TIG
1. Start TIG by clicking on its icon :
2. Type the name of the user :
3. Type the default password :
35 Using TIG 6 (2) : Building up Lub surveys – September 2015
C03 : Main Screen
36 Using TIG 6 (2) : Building up Lub surveys – September 2015
C04 : Main functions
37 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Utilities : version , database management, open, backup, …
• Operations : Assigned operations, scheduling, validation.
• Plant levels, machine, part, point : Survey management.
• Oil and on-site analyses.
• Lubricants and spare parts management.
• Documentation management.
• Standard operations, units, types, ….
• Import into TIG
• Customization : running parameters, labels, users, …
C05 : Action Buttons
38 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Several buttons launch the same action in all the modules.
• Basically, they are available in all the data grids.
C06 : Action Buttons (2)
39 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The action is always launched in the displayed data grid
C07 : Structure Tree (1)
40 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Several buttons launch the same action in all the modules.
• Basically, they are available in all the data grids.
C08 : Structure Tree (2)
41 Using TIG 6 (2) : Building up Lub surveys – September 2015
C09 : Structure Tree (3)
42 Using TIG 6 (2) : Building up Lub surveys – September 2015
• To display the machines present in the sub-level ‘Reclaimer’
• Select the level => the machines are displayed in the data window
C10 : Duplication in the tree
43 Using TIG 6 (2) : Building up Lub surveys – September 2015
• To duplicate an item (machine/part/point) : right click on it then ‘copy’
• Move if needed to the new sub-level then ‘Paste’
C11 : Tree : modifications
44 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The modifications can be made directly in the table.
• Ex : stops the machine 114AF03 at the selected date
C12 : Details window
45 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The modifications can also be made in the details window.
• Click on to display it.
C13 : Reports
46 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The reports can be launched by the button
• The data printed will be exactly the same than the one displayed in
the grid (selections included)
C14 : Report module
47 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The report can be printed or exported :
D. Using TIG : Customization
Using TIG 6 (2) : Building up Lub surveys – September 2015
D01 : Database management
49 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Click on to open the database management window.
D02 : New database creation
50 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Click on to create the new database.
• Select the destination folder (ex :c:\Tig6\Data)
• Enter its name (ex Tig6_CompanyName_Plant)
D03 : Connexion to the database
51 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Type the user name (admin by default)
• Type the password (default = xxxxxx)
• And click on "Ok" to connect to this survey
D04 : Name of the survey
52 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Click on to open the database management window.
• Then on
• And type the names of the company and the plant :
• These names will be written in the header of the reports
D05 : Customization
53 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Click on the tab
D06 : Default database
54 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Click on
• And select your database :
D07 : Default language
55 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Select your default language in the list.
• Let the other options with their default values for the moment.
D08 : Default folders
56 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Select the default folders :
– Default database (ex c:\Tig6\Data)
– Documents folder (ex y:\Tig6\Documents) on a network drive.
– Backup folder (on a network drive).
– Anac oil analyses export files.
D09 : Default codes generation
57 Using TIG 6 (2) : Building up Lub surveys – September 2015
• If you are using a specific coding, you can use it within TIG.
• Anyway, you can define the default template used by TIG to create
the codes of the main data.
• The characters {0} represents the incremental number.
• Ex : the 1st default machine code would be MACH_01
D10 : Default labels modification
58 Using TIG 6 (2) : Building up Lub surveys – September 2015
• You can change all the default labels used by TIG by your own labels.
• Click on
D11 : Default labels modification
59 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Click on
D12 : Default labels modification
60 Using TIG 6 (2) : Building up Lub surveys – September 2015
• In the field ‘code’ the first character of the label you want to change:
D13 : Default labels modification
61 Using TIG 6 (2) : Building up Lub surveys – September 2015
• For example to change the label ‘Machine’ by ‘Equipment’ :
D14 : Default labels modification
62 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Now ’ Equipment’ is used everywhere in TIG in replacement of
‘Machine’:
• This is option is very powerful, but should be reserved for specific
uses.
E. Using TIG : Example : lub survey
of an equipment
Using TIG 6 (2) : Building up Lub surveys – September 2015
E01 : Lub survey example
64 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Very often some lubrication data already existed in a plant (paper
files, excel ,…)
• The target is to use this data as a framework for the lubrication
survey entry with TIG :
E02 : Lub survey example
65 Using TIG 6 (2) : Building up Lub surveys – September 2015
F. Using TIG : Plant Structure
Using TIG 6 (2) : Building up Lub surveys – September 2015
F01 : Plant Structure
67 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Click on the tab "Structure" to display the structure window :
• Click on the level 0 in the tree window to display the data grid
F02 : Plant Structure
68 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Click on the tab "Structure" to display the structure window :
• Click on the level 0 in the tree window to display the data grid
F03 : Plant Structure
69 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Click on the tab "Structure" to display the structure window :
• Click on the level 0 in the tree window to display the data grid
F04 : Plant Structure
70 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Click on "Save" :
• Then enter all the levels S1 :
F05 : Plant Structure
71 Using TIG 6 (2) : Building up Lub surveys – September 2015
• All the levels S1 are now created :
F06 : Plant Structure
72 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Select in the tree the level where you want to add a sub-level:
(1 – Quarry)
• Then click on "Add" et select "structure" :
F07 : Plant Structure
73 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Type the code and name of the sub-level S2 and "Save"
• Repeat the operations for all the levels and sub-levels :
F08 : Plant Structure
74 Using TIG 6 (2) : Building up Lub surveys – September 2015
• All the plant structure is now created :
F09 : Plant Structure
75 Using TIG 6 (2) : Building up Lub surveys – September 2015
• You can print it by "Print" and Structure (Tree) :
F10 : Plant Structure
76 Using TIG 6 (2) : Building up Lub surveys – September 2015
G. Using TIG : Suppliers / Packages
Using TIG 6 (2) : Building up Lub surveys – September 2015
G01 : Suppliers & packages
78 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The suppliers and packages management is available in the
"References" module :
G02 : Packages (1)
79 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Click on in the tree
G03 : Packages (2)
80 Using TIG 6 (2) : Building up Lub surveys – September 2015
• A package is defined by :
– A description
– A quantity
– A quantity unit (defined in the unit tab of the references module)
G04 : Suppliers (1)
81 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Click on in the tree to manage the suppliers
G05 : Suppliers (2)
82 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Enter all the information about the company :
– Description
– Address,
– phone number
– ….
• Select "Supplier" as the company type
H. Using TIG : Products (Lubricants
/ Spare parts)
Using TIG 6 (2) : Building up Lub surveys – September 2015
H01 : Products (lubs & spare parts)
84 Using TIG 6 (2) : Building up Lub surveys – September 2015
• A product can be defined by several items :
– Description (mandatory)
– Count unit (mandatory)
– Supplier (optional)
– Brand (optional)
– Package (optional)
– ….
H02 : Products (brand)
85 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The brand product management is available in the "References"
module :
H03 : Products (type)
86 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The product type management is available in the "References"
module :
• 2 types are already defined, but others can be added
H04 : Products management
87 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The product management is available in the module :
H05 : Products management (1)
88 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Click on the tab and then :
H06 : Products management (2)
89 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Enter all the information available about the product
• The code and the description are the most important
• All the values defined previously are available (type, family)
• Then enter all the levels S1 :
H07 : Products management (3)
90 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The data can be entered within the details window
H08 : Products management (4)
91 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Select the count unit within the list :
– Liter for the oils
– Kg for greases (grams or pump strokes will be available on the point)
– Piece for the spare parts
H09 : Products management (5)
92 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Click on to save data, then on to assign the package
• Select the package in the list
• More than one package can be assigned for one product
H10 : Products management (7)
93 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Click on to add a supplier to the select product
• The company / supplier window is then displayed :
• Select the supplier then click on to assign it
H11 : Products management (8)
94 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The product form is now complete (the documents can be linked
afterwards):
I. Using TIG : Standard operations
Using TIG 6 (2) : Building up Lub surveys – September 2015
I01 : Guidelines
96 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The description and the frequency are mandatory.
• The description of the operation must as accurate as possible.
• The Frequency can be based on a calendar unit (Day, Week,
Month, Year) or on a Meter (Hours, km)
• Use meter based frequency only if a ‘real’ meter is present on the
machine.
• The Drain / Replacement is the most important operation on the
point.
I02 : Management (1)
97 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The Standard operations management is available in the
"References" module :
I03 : Management (2)
98 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Then type the description of the operation : name + (frequency)
• Click on the tab and then :
I04 : Operations : Activity (1)
99 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Then select the activity :
I05 : Operations : Activity (2)
100 Using TIG 6 (2) : Building up Lub surveys – September 2015
Activity Description Default value for the
validation
Other Any other operation None (0)
On site analysis Ph, Temperature, Noise,… collection Creation of a line in the on site analysis
grid
Cleaning No use of the product assigned on the point None (0)
Control Routine operation None (0)
Systematic top-up Top-up with a fixed value (grease) Top-up capacity of
the point
Drain / replacement Replace all the product of the point Full capacity of the
point
Oil analysis sample Sampling for external analysis None (0)
Level / top-up Verification of the level and top-up if needed None (0)
I06 : Other information
101 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Family : will be described in the next slides
• Calendar : assigned by TIG if the frequency unit is day, week,
month or year.
• Linked Analysis : selection in the list only if the activity is a on-site
analysis.
• Remark : any comments to describe more accurately the
operation.
• Enter the other available information (if needed) and click on
I07 : Family (1)
102 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Click on the tab and then :
I08 : Family (2)
103 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The standard operation family can be used as a additional filter for
the operations (besides the activity)
I09 : Family (3)
104 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Once created, the standard operation families are available in the
list (standard operation grid)
I10 : Standard operations
105 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Create all the standard operations of the survey :
J. Using TIG : Machines
Using TIG 6 (2) : Building up Lub surveys – September 2015
J01 : Machines
107 Using TIG 6 (2) : Building up Lub surveys – September 2015
• We need now to create the Machine / Parts / Points:
J02 : Machines
108 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Click on the tab , select the sub-level
and then : to create an item into this sub-level
J03 : Machines
109 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Click on the tab to create a machine.
• Enter the code and the description of the machine.
• Select the type if needed (described in the next slides)
J04 : Machines
110 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Enter all the information available for this machine, then
• Click on :
J05 : Machine information
111 Using TIG 6 (2) : Building up Lub surveys – September 2015
Field Name Description examples
Code The unique code of the machine 114CR05
Description Name / function CRUSHER 1
Running True or False True
Type Crusher
Route Cf. next slide Route #3
Brand The brand of the machine Metso
Custom field machine x The name of these 3 fields can be customized
Maintenance company
Documents Any file located in a folder. Crusher1_114CR05.jpg
J06 : Machine route
112 Using TIG 6 (2) : Building up Lub surveys – September 2015
J06 : Part (1)
113 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Click on : to create a part within this machine
J07 : Part (2)
114 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Enter all the data available for this part, then click on
J08 : Part information
115 Using TIG 6 (2) : Building up Lub surveys – September 2015
Field name Description Remarks
Code Must be unique within the machine 114CR01-30
Description Name / function of the part Gear Unit
Order Logical order of the part within the machine
1 = first, …
Type Gear unit
Brand Metso
Custom field part x The name of these 3 fields can be customized
Can be separated from the machine
J10 : Point
116 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Click on : to create a point within this part
J11 : Point
117 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Enter the code, the number of identical points and the description
• Select the point type in the list (description in the next slides)
J12 : Point
118 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Select the product in the list or click on to create a new one.
• Enter all the information available and relevant for this point.
J13 : Point
119 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The data can also be entered within the Details window :
J14 : Point information
120 Using TIG 6 (2) : Building up Lub surveys – September 2015
Field name Description Remarks / example
Code Can be generated by TIG 114CR05-30-01
Number Number of identical points 2
Custom field point x The name of these 3 fields can be customized
Description Name / function of the point Gear box #5
Order Logical order of the point within the part 1 = first, …
Point type Gear box
Product Code / name of the lubricant or spare part Carter EP 220
Unit capacity Capacity of the point 300l
Top-up quantity Value of the systematic top-up Useful for greases
J15 : Linkage of the operations
121 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Click on : to affect an operation on the active point :
J16 : Operations on the point
122 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Select the standard operation in the list, or click on to create a
new one :
J17 : Operations on the point
123 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The data can also be entered within the Details window :
J18 : To be done machine stopped
124 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Indicate if the machine must be stopped in order to do the operation.
J14 : Operation-point information
125 Using TIG 6 (2) : Building up Lub surveys – September 2015
Field name Description Remarks
Code
Standard Operation
Activity
To be done machine stopped
Last occurence
Next previsionnal date (computed)
Operator
Required time (min.)
Instruction
K. Using TIG : Access levels
Using TIG 6 (2) : Building up Lub surveys – September 2015
K01 : Access levels
127 Using TIG 6 (2) : Building up Lub surveys – September 2015
• 4 access levels are available within TIG
• Once the database is completed, it is good policy to restrict the
access, especially under a network environment.
• The level 1 (superadmin) is needed only to fully customize TIG,
with all the risks implied.
K02 : TIG users
128 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The number of users is not limited.
• A user is defined by : – A name
– An access level
– A password
K03 : Restriction to a sub-level
129 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The access 2 users(user) can be restricted to one or more sub-levels.
• They will be able to view the data for the whole survey.
• But will be able to schedule and validate only their own sub-levels. :
K04 : Some guidelines
130 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Don’t forget your password !
• Ask to Total Lubricants if you need some specific needs.
• All the roles & accesses can be reprogrammed (by Total TIG administrator)
L. Using TIG : Backup / Restore
Using TIG 6 (2) : Building up Lub surveys – September 2015
L01 : Backup
132 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Click on to open the database management window.
• Click on to launch the backup.
L02 : Backup
133 Using TIG 6 (2) : Building up Lub surveys – September 2015
• You can do as many backups as you want.
• It’s a good policy to send the backup files on a network folder.
• The folder and the automatic backup can be customized (see D8)
• The name of the backup will be build with :
– Name of the database
– Date and time of backup
L03 : Restore
134 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Use the restore process only in case of ‘incident’ or ‘error’.
• The active data will be replaced by the data present in the backup file.
• All the changes or additions made after the backup file will be lost.
M. Documentations management
Using TIG 6 (2) : Building up Lub surveys – September 2015
• Document = any reference to a file (pdf,xls, doc, …) or a web site.
• They can be linked to the machine/part/point, product ,…
• Then they can be opened directly by a single click.
136 TIG service internal presentation – August 2015
M01 : Documents management
M02 : Documentation module
137 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Click on to open the documentation management window.
M03 : Document creation (1)
138 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Click on to add a new document.
M04 : Document creation (2)
139 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Select the folder where the document is located :
M05 : Document creation (3)
140 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Select the document and click on "Open"
M06 : Document creation (4)
141 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The file is now linked to the document.
• Enter any other data available (Description, …)
M07 : Document fields
Using TIG 6 (2) : Building up Lub surveys – September 2015
Field name Description Exemple
Description Description / name of the document
CARTER EP : TDS
Name Name of the file CARTER EPgb.pdf
Family DOF01 - TECHNICAL DATA SHEET
Type TOTAL Documents
File path Path of the file C:\Local\LubDocs\TechnicalDataSheets\En\Maintenance_General
Main category Lubrication documentation
Sub category Data Sheets
142
M08 : Link on a machine (1)
143 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Select the machine, then click on :
M09 : Link on a machine (2)
144 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The document module is then displayed.
• Select the document to link and click on :
M10 : Link on a machine (3)
145 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The document is now linked on the machine :
M11 : Document opening
146 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Click on to open the document
x. Display customisation
Using TIG 6 (2) : Building up Lub surveys – September 2015
Dxx : Datagrid displays
148 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The display of the columns of each data grid can be customized :
Display, Position and width.
Sort / Data filter of the content.
• These customized displays can then be stored in order to be reused.
Dxx : Display Menu display
149 Using TIG 6 (2) : Building up Lub surveys – September 2015
• To view the configuration menu click on :
• The display of the columns of each data grid can be customized :
Visible : the column is displayed
Frozen : the column is always visible
Index : relative position in the grid
Has Filter : the column can be filtered
Dxx : Column width
150 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The width of the column can be changed directly in the grid.
• Click on right border of the column and while staying clicked :
– Move to right to increase the width, left to decrease it.
Dxx : Column display / hide
151 Using TIG 6 (2) : Building up Lub surveys – September 2015
• To directly hide a column :
Select it (ex below = “Code”)
Right click to display the options window.
Dxx : Column display / hide
152 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Then untick ‘visible’
• The column code is now hidden
Dxx : Datagrid display backup
153 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The datagrid displays can be saved (within TIG
configuration file.)
• Click on :
• Select (or create) the name of the display
• Click on [save] and [Ok]
• Tick “Default” to make it the
default display for that datagrid.
Dxx : Datagrid display loading
154 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The displays previously saved within TIG configuration
file can be restored.
• Click on :
• Select the name of the display
• Click on [Ok] to activate it.
Dxx : Displays configuration file
155 Using TIG 6 (2) : Building up Lub surveys – September 2015
• All the datagrid displays can be exported, to be reused later
• Click on the tab [Parameters]
• Then parameters, Interface , [Export]
• Type the name of the file :
• And click on [save]
Dxx : Import displays file
156 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The displays file previously exported can be reloaded.
• Click on the tab [Parameters] ,Interface , [Import]
• Confirm the restart of TIG by [Ok]
• Select the file and click on [Open]
x. Data selections and filters
Using TIG 6 (2) : Building up Lub surveys – September 2015
Dxx : Data selection by list (1)
158 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Select the column to filter by clicking on its name
Dxx : Data selection by list (2)
159 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Type the value in the field below the name
• The list is filtered as soon as the values are entered.
Dxx : Data selection by list (3)
160 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Select the value
• The data grid is now filtered (42 records)
Dxx : Dates selection (1)
161 Using TIG 6 (2) : Building up Lub surveys – September 2015
• To select a date or a interval of dates.
• Click on the calendar icon :
Dxx : Dates selection (2)
162 Using TIG 6 (2) : Building up Lub surveys – September 2015
• A calendar is then opened.
• Select the first date :
Dxx : Dates selection (3)
163 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Select the second date if needed.
• The data is now filtered between the 2 dates.
Dxx : Data selection by values (1)
164 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Type directly the value in the field below the name of the column.
• The data is filtered automatically
• By default the operator is % : i.e “contains”
Dxx : Data selection by values (2)
165 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The exact value can be typed , ex : “Reclaimer”
Dxx : Data selection by values (3)
166 Using TIG 6 (2) : Building up Lub surveys – September 2015
• To select all the data that doesn’t contain a value, use the operator “!%”
Dxx : Selection operators
167 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Different operators can be used to filter the data:
Operator Result
= Equal
!= Different
> Greater
< Lower
<= Lower or equals
>= Greater or equals
% Contains
!% Doesn’t contain
NULL Empty
!NULL Not empty
Dxx : Filters deletion
168 Using TIG 6 (2) : Building up Lub surveys – September 2015
• To delete the filters, click on :
• All the lines are now displayed
x. Search / Replace in datagrids
Using TIG 6 (2) : Building up Lub surveys – September 2015
Dxx : Search & Replace (1)
170 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The data in the datagrids can be modified through a Search & Replace
function.
• This option is very powerful but can be dangerous too.
• Ex : Replace the activity “Other” by “Level/Top-up” for all the operations
containing the words “Level”
Dxx : Search & Replace (2)
171 Using TIG 6 (2) : Building up Lub surveys – September 2015
• First, make your selections (Description contains “Level”)
• Then click on Search and replace in the datagrid menu
Dxx : Search & Replace (3)
172 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The search and replace window is then displayed :
• Select in the list the column (= field) where the replacement will be make :
Dxx : Search & Replace (4)
173 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Then select the value to search in the “find” list.
• Then select the replacement value in the “Replace by” list
Dxx : Search & Replace (5)
174 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Verify carefully the values you just entered :
• And start the process by [Ok] => the values are replaced :
Dxx : Search & Replace (6)
175 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Save the modifications by :
• And reset the filters to verify the modifications :
x. Export data from datagrids
Using TIG 6 (2) : Building up Lub surveys – September 2015
Dxx : Export from Datagrids (1)
177 Using TIG 6 (2) : Building up Lub surveys – September 2015
• In each datagrid, the data can be exported in a external file.
• Click on :
• Tick in the fields to be exported
Dxx : Export from Datagrids (2)
178 Using TIG 6 (2) : Building up Lub surveys – September 2015
• Select csv file :
• Select with header :
• Click on :
• Enter the name and select the backup folder :
Dxx : Export from Datagrids (3)
179 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The name of the file is now filled :
• Click on [Ok] to start the backup process
• The file is now saved :
• It can be opened with Excel : Open – Text files (*.prn, *.txt, *csv)
Dxx : Datagrids display
180 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The display of the columns of each data grid can be customized :
Display, Position and width.
Sort / Data filter of the content.
• These customized displays can then be stored in order to be reused.
Dxx : Datagrids display
181 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The display of the columns of each data grid can be customized :
Display, Position and width.
Sort / Data filter of the content.
• These customized displays can then be stored in order to be reused.
Dxx : Datagrids display
182 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The display of the columns of each data grid can be customized :
Display, Position and width.
Sort / Data filter of the content.
• These customized displays can then be stored in order to be reused.
Dxx : Datagrids display
183 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The display of the columns of each data grid can be customized :
Display, Position and width.
Sort / Data filter of the content.
• These customized displays can then be stored in order to be reused.
Dxx : Datagrids display
184 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The display of the columns of each data grid can be customized :
Display, Position and width.
Sort / Data filter of the content.
• These customized displays can then be stored in order to be reused.
Dxx : Datagrids display
185 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The display of the columns of each data grid can be customized :
Display, Position and width.
Sort / Data filter of the content.
• These customized displays can then be stored in order to be reused.
Dxx : Datagrids display
186 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The display of the columns of each data grid can be customized :
Display, Position and width.
Sort / Data filter of the content.
• These customized displays can then be stored in order to be reused.
Dxx : Datagrids display
187 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The display of the columns of each data grid can be customized :
Display, Position and width.
Sort / Data filter of the content.
• These customized displays can then be stored in order to be reused.
Dxx : Datagrids display
188 Using TIG 6 (2) : Building up Lub surveys – September 2015
• The display of the columns of each data grid can be customized :
Display, Position and width.
Sort / Data filter of the content.
• These customized displays can then be stored in order to be reused.