The first boil off gas reliquefaction plant in an LNG plant Lim_PETRON… · ©Petroliam Nasional...

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©Petroliam Nasional Berhad (PETRONAS) 2017 1

© 2017 PETROLIAM NASIONAL BERHAD (PETRONAS)

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The first boil off gas reliquefaction plant

in an LNG plant

Open

The PETRONAS MARLIN Project

©Petroliam Nasional Berhad (PETRONAS) 2017 2

Outline

This presentation will consists of the following sections:

PETRONAS LNG

Complex

IntroductionThe Case for

Change

Concept and

DesignFirst Year

Performance

The MARLIN Project The first onshore BOG

liquefaction plant

Challenge and result

Open

©Petroliam Nasional Berhad (PETRONAS) 2017 3

Introduction

PETRONAS LNG Complex, Bintulu

Open

©Petroliam Nasional Berhad (PETRONAS) 2017 4

PETRONAS LNG Complex

Open

Open

MLNG

MLNG TIGA

LNG TANKS

LPG FACILITIES

MLNG DUA

SOUTH

CHINA SEA

TRAIN 9

JETTY

9 liquefaction trains

Malaysia LNG Sdn. Bhd. (Module 1, 2 & 3)

Malaysia LNG DUA Sdn. Bhd. (Module 4, 5 & 6)

Malaysia LNG TIGA Sdn. Bhd. (Module 7 & 8)

PETRONAS LNG 9 Sdn. Bhd. (Train 9)

4 operating companies:

©Petroliam Nasional Berhad (PETRONAS) 2017 5

PETRONAS LNG Complex

Open

©Petroliam Nasional Berhad (PETRONAS) 2017 6

PETRONAS LNG Complex Facilities

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7 storage tanks with

capacities from 65,000m3 to

180,000 m3

635,000 m3

total

3 loading berths that can

load big and small ships

more than 9000 deliveries (and counting)

9 LNG trains with total

production capacity of

29.3 MTPA

LNG Storage LNG DeliveryLNG Production

©Petroliam Nasional Berhad (PETRONAS) 2017 7

The Case for Change

The MARLIN Project

Open

©Petroliam Nasional Berhad (PETRONAS) 2017 8

BOG Recovery System

Open

©Petroliam Nasional Berhad (PETRONAS) 2017 9

Increasing Capacity and Shipping

Open

Increased plant capacity

Excessive boil off gas

during LNG loading

©Petroliam Nasional Berhad (PETRONAS) 2017 10

The MARLIN Project

Open

M A R I N

Reliquefaction

L

MLNG Advanced Project

Initiation: Q2 2011

Final Investment Decision: Q3 2012

Commence Operation: Q2 2015

©Petroliam Nasional Berhad (PETRONAS) 2017 11

Concept and Design

The First Onshore BOG Liquefaction Plant

Open

©Petroliam Nasional Berhad (PETRONAS) 2017 12

The Concepts

Open

M A R I NL

Construction

do not impact

PLC operation

Support high

utilization of

other PLC

trains

Full

maximization

of all available

BOG

Self power

sufficiency

©Petroliam Nasional Berhad (PETRONAS) 2017 13

Dual FEED

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• Single Mixed Refrigerant

(SMR)

• Spiral wound heat exchanger

• Gas turbine driver

• Air cooled

• Linde

• TechnipDual

FEED

©Petroliam Nasional Berhad (PETRONAS) 2017 14Open

Overall process

©Petroliam Nasional Berhad (PETRONAS) 2017 15

First Year Performance

Challenge and Result

Open

©Petroliam Nasional Berhad (PETRONAS) 2017 16

Moisture in Boil Off Gas

Open

ppm

©Petroliam Nasional Berhad (PETRONAS) 2017 17

Overcoming the Challenge

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Stoppage of boil off gas

from LNG ships

Interim Operation

Identification, assessment and

elimination of all potential

sources of moisture

Root Cause Analysis

Deliberate and controlled tests to

determine effect of boil off gas

from LNG ships

Live Trials

Visual check and sampling of

critical equipment during

shutdown

Inspection

Deliberate and steady adjustment

of control parameters

Improved Control

Complement the facility with

external facility and process

Optimization

©Petroliam Nasional Berhad (PETRONAS) 2017 18

Conclusion

Open

©Petroliam Nasional Berhad (PETRONAS) 2017 19Open

Excessive boil off

gas during LNG

loading

BOG Re-liquefaction

Unit (MARLIN)

Recovered 7.5 Cargoes

2016

FIRSTonshore BOG reliquefaction

in the world

Problem Innovative Solution Value Creation

©Petroliam Nasional Berhad (PETRONAS) 2017 20

Pioneering new horizons

Open

©Petroliam Nasional Berhad (PETRONAS) 2017 21

Thank you GASTECH 2017 organizer and delegates

Open

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