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Composite Manufacturing Fibre Composites, FS21 Masoud Motavalli

Table of content :

Introduction Materials and Properties of Polymer Matrix Composites Mechanics of a Lamina Laminate Theory Ply by Ply Failure Analysis FRP Strengthening of Metallic Structures Externally Bonded FRP Reinforcement for RC Structures: Overview Flexural Strengthening Strengthening in Shear Column Confinement FRP Strengthening of Timber Structures Design of Flexural Post-Strengthening of RC: Swiss Code 166 and Other Codes/Guidelines Design of FRP Profiles and all FRP Structures An Introduction to FRP Reinforced Concrete Structural Monitoring with Wireless Sensor Networks Composite Manufacturing Testing Methods

Composite ManufacturingBook ‘Composites for Construction’, L. Bank, Chapter 2.3

Dry Reinforcement Fabric

Consolidation Roller Resin

Optional Gel Coat

Mould Tool

Wet Lay-up: application of CFRP sheets on a concrete column at Structural Engineering Laboratory of Empa-Switzerland

Vacuum Bagging Film

To Vacuum Pump To Vacuum Gauge

Breather/Absorption Fabric

Peel Ply

Laminate Release Coated Mould

Release Film

Sealant Tape

Resin Transfer Moulding (RTM) by applying vacuum

Vaccum Vacuum Channel

Tool’s Top Element

Tool’s Bottom ElementLaminate

Dry Reinforcement

Optional VacuumAssistance

Resin injectedunder pressure

Press or clamps tohold tools together

Mould Tool

RTM of large, complex elements with foam core (compotech AG, Weinfelden)

Korvette YS2000

Manufacturer: Kockums AB Length: 72 m Width: 10.5 m Velocity: > 65 km/h 4 Gas Turbine: each 4000 kW Carbon Fiber T700: 45 t Matrix: Vinyl ester Manufacturing Process: RTM

Lok 2000, The Cab

Lok 2000, The CabRoof Member

Front PartSide Part

Lok 2000, Resin Transfer Moulding

Glass Fiber and Foam Core

Tool’s Top Element

Tool’s Bottom Element

Sealing Vacu

Resin Channel

Lok 2000, Laminate Structure of the Wall

Impact Barrier

Core Material

Outer Laminate

Inner Laminate

CFRP Flap of Boeing 757

Press Moulding Process

Reinforced Fibers Matrix Pressing

Press Moulding of a simple window element with small number of production items, Compotech AG, Weinfelden, Swiss

Press Hall SMC-Press, compotech AG, Weinfelden

Press with a closing force of 1600 Tons makes the production of elements with a dimension of 2 x 3 m possible (compotech AG, Weinfelden)

Resin CatalystPot Optional

Gel CoatChopper Gun

Air PressuredResin

Fiber Spraying

The Pultrusion Process

Pultrusion

Centrifugally-Cast Process

Centrifugal Form

Chopped Glass FibeMatrix

Filler

Centrifugally-Cast Process

Filament Winding

Reel Machine

Mandrel

Resin Impregnation Bath

Feed-Eye

Reel Machine

Winding AngleCrossing AngleMandrel DiameterBand WidthSupport Velocity

Crossing Angle Winding Parallel Winding

Manufacturing FRP MaterialsFilament winding:

• FRP tubes, poles, tanks, forms

Mobile Resin Bath

Fibre Roving

Rotating Mandrel

Manufacturing FRP Materials

ISIS EC Module 2

Filament winding

Filament Winding

Filament Wound CFRP-Shaft

Tnom = 102.7 kNm, m = 32 kg/m

Filament Winding, Degree of Freedom

Filament Winding, another example

Schindler Waggon, made of GFRP

FRP Pre-Fabricated Component

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