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System OverviewSystem Overview
Model HDI3010 HRMV-WIS TechnologyBruce T. Dobbie
Mission StatementMission Statement
R.K.B. OPTO-ELECTRONICS, INC. is a designer and manufacturer of high speed machine vision, web inspection, process control and quality assurance and related technologies. We are the most diverse
supplier and are committed to the industry and our customers that depend on us to ensure that
quality is maintained at the highest possible level. We are dedicated to increasing customer
satisfaction, continuously improving our products and services, and providing opportunities for our employees to achieve their maximum potential.
Product: HDI3010 HRMV-WISProduct: HDI3010 HRMV-WIS
http://www.rkbopto.com/rkbproducts/3010.html or http://www.webinspection.us/rkb_products/literature/m3010.html
FOR MORE INFO...
TechnologyTechnology
Overview of HDI3010 HRMV-Overview of HDI3010 HRMV-WISWIS
The OPTOMIZER HDI HRMV-WIS is a CCD linear array machine vision imaging technology that provides high speed inspection of subtle autonomous defects commonly found in various web based material manufacturing. Our machine vision technology will detect, classify and analyze many types of defects that can adversely affect product quality and damage fragile components in various supercalenders, coating, printing, embossing, laminating and similar conversion processes. This machine vision technology will save your company tens of thousands of dollars per annum due to loses, complaints, re-manufacturing, machine downtime and other production aspects if unchecked.
Overview of HDI3010 HRMV-Overview of HDI3010 HRMV-WISWIS The 3010 detects most common faults like holes, dirt,
scale, fisheyes, gels, bubbles, hard wrinkles, oil, bugs as well as very subtle defects in specialized coating applications.
The 3010 will provide operational and managerial staff reliable and complete production information on each and every grade or roll of product produced.
The 3010 provides historical information on production up to and beyond one full year.
The 3010 will inform production staff of problematic areas in their production process such as a bad wire, felt, dryer roll, etc that can cause re-occurring faults.
The 3010 will save thousands of dollars per annum in customer claims, lost production, machine down time and quality assurance complaints.
Overview of HDI3010 HRMV-Overview of HDI3010 HRMV-WISWIS
512 or 1024 pixel format CCD Chipset
VHO, HS, Standard Lighting. State-of-the-art Electronic
Processing. Ethernet communication + Modem
interface support. Latest CPU technology with Flat
Panel Touchscreen.
Detection of defects as small as 5 microns
High Speed capabilities Repeating Defect Analysis Historical Data collection based on
Access for ease of operation Adjustable setup parameters for
defect size, position, type, etc.
HDI3010HDI3010 FeaturesFeatures
Integrated and non-integrated control system
Environmentally sound inspection station
Reflective Lighting technique
Transmissive Lighting technique
Pneumatic Lift system for rethreading
Solid Aluminum construction
HDI3010HDI3010 FeaturesFeatures
Environmentally Sound Inspection Station
HDI3010HDI3010 FeaturesFeatures
Military type connections ensure solid electrical specifications are maintained and environmental protection is achieved
HDI3010HDI3010 FeaturesFeatures
State of the art Digital Processing
HDI3010HDI3010 FeaturesFeatures
Latest in CCD Line-Scanning Sensor Technology
HDI3010HDI3010 FeaturesFeatures
Industry Standard Lenses (I.e., 25mm, 50 mm, etc.)
HDI3010HDI3010 FeaturesFeatures
Environmentally Sound Lamp Housings
HDI3010HDI3010 FeaturesFeatures
Transmissive and Reflective Lighting Techniques
HDI3010HDI3010 FeaturesFeatures
Up to 3/4” Full Length Tempered Safety Glass Lamp Covers
HDI3010HDI3010 FeaturesFeatures
Custom to Standard Proprietary Lighting w/spring loaded socket
HDI3010HDI3010 FeaturesFeatures
Electronic Controlled Lamp Intensity System
HDI3010HDI3010 FeaturesFeatures
Lamp Power and Low Voltage Supply Enclosure
HDI3010HDI3010 FeaturesFeatures
Environmentally Sound Electronic Processing Station
HDI3010HDI3010 FeaturesFeatures
Dual Channel Oscilloscope (troubleshooting / engineering)
HDI3010HDI3010 FeaturesFeatures
Electronic Digital Signal Processing
HDI3010HDI3010 FeaturesFeatures
Multiple Relay Interface Capability
HDI3010HDI3010 FeaturesFeatures
Electronic Signal Processing WorkStation
HDI3010HDI3010 FeaturesFeatures
Automatic Power Up Sequencing System
HDI3010HDI3010 FeaturesFeatures
Audible/Visual Alarm Unit
HDI3010HDI3010 FeaturesFeatures
Positive Air Purging System and Closed Loop AC
HDI3010HDI3010 FeaturesFeatures
Pneumatic Lift Mechanism
HDI3010HDI3010 FeaturesFeatures
State of the Art CPU & Touch Systems Stand Alone and Optional Remote Stations
HDI3010HDI3010 FeaturesFeatures
QAMS® (Quality Assurance Management System)
HDI3010 HRMV-WIS HDI3010 HRMV-WIS ApplicationsApplications
NewsprintUncoated (printing) paperCoated paperCoated boardLinerboardMagnetic MediaFilmFoilMetals
HDI3010 HRMV-WISHDI3010 HRMV-WIS BenefitsBenefits
High Speed Subtle Spot Type Detection High Speed Hole Detection Edge Crack Detection Hard Wrinkle Detection Oil Spot Detection Coating Variance Verification Repeating Defect Analysis Inspection System Diagnostics
Reliable Detection Consistent Detection Accurate Detection Reduced Machine Down Time PM Analytical Performance Verification Increase in PM Profit Margin
HDI3010 HRMV-WISHDI3010 HRMV-WIS BenefitsBenefits
Meets quality initiative and ISO requirements.
Detection 24/7 without the need for operational intervention.
Eliminate the need for manual inspections.
Defect Detection ResultsDefect Detection Results
Light Spots (Linerboard App)
Defect Detection ResultsDefect Detection Results
Scale (Linerboard App)
Defect Detection ResultsDefect Detection Results
Dirt (Newsprint App)
Defect Detection ResultsDefect Detection Results
Oil (Coated Paper App)
Defect Detection ResultsDefect Detection Results
Coating Skips
Defect Detection ResultsDefect Detection Results
Coating Voids
Defect Detection ResultsDefect Detection Results
Fiber Clump
Defect Detection ResultsDefect Detection Results
Holes
Defect Detection ResultsDefect Detection Results
Picking
Defect Detection ResultsDefect Detection Results
Bad Edges
Typical InstallationTypical Installation
Typical InstallationTypical Installation
Typical InstallationTypical Installation
Installations at Major ManufacturersInstallations at Major Manufacturers
ReferencesReferences
For reliability; large, medium and small companies turn to RKB for their Quality Assurance and Control needs.
Related WebsitesRelated Websites
http://www.rkbopto.com– Syracuse, New York, United States
http://rkb.chinapaper.net– Suzhou, Jiangsu, China
http://www. fioproin.it– Milan, Italy
http://www.swallowmachinery.com/– Meltham, Holmfirth, United Kingdom
http://www.quality2process.com– Delden, Netherlands
http://www.splicedetector.net / www.hole-detection.com / www.webinspection.us / www.splicedetector.com– Syracuse, New York, United States
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