System Overview Model HDI3010 HRMV-WIS Technology Bruce T. Dobbie

System OverviewSystem Overview

Model HDI3010 HRMV-WIS TechnologyBruce T. Dobbie

Mission StatementMission Statement

R.K.B. OPTO-ELECTRONICS, INC. is a designer and manufacturer of high speed machine vision, web inspection, process control and quality assurance and related technologies. We are the most diverse

supplier and are committed to the industry and our customers that depend on us to ensure that

quality is maintained at the highest possible level. We are dedicated to increasing customer

satisfaction, continuously improving our products and services, and providing opportunities for our employees to achieve their maximum potential.

Product: HDI3010 HRMV-WISProduct: HDI3010 HRMV-WIS

http://www.rkbopto.com/rkbproducts/3010.html or http://www.webinspection.us/rkb_products/literature/m3010.html

FOR MORE INFO...

TechnologyTechnology

Overview of HDI3010 HRMV-Overview of HDI3010 HRMV-WISWIS

The OPTOMIZER HDI HRMV-WIS is a CCD linear array machine vision imaging technology that provides high speed inspection of subtle autonomous defects commonly found in various web based material manufacturing. Our machine vision technology will detect, classify and analyze many types of defects that can adversely affect product quality and damage fragile components in various supercalenders, coating, printing, embossing, laminating and similar conversion processes. This machine vision technology will save your company tens of thousands of dollars per annum due to loses, complaints, re-manufacturing, machine downtime and other production aspects if unchecked.

Overview of HDI3010 HRMV-Overview of HDI3010 HRMV-WISWIS The 3010 detects most common faults like holes, dirt,

scale, fisheyes, gels, bubbles, hard wrinkles, oil, bugs as well as very subtle defects in specialized coating applications.

The 3010 will provide operational and managerial staff reliable and complete production information on each and every grade or roll of product produced.

The 3010 provides historical information on production up to and beyond one full year.

The 3010 will inform production staff of problematic areas in their production process such as a bad wire, felt, dryer roll, etc that can cause re-occurring faults.

The 3010 will save thousands of dollars per annum in customer claims, lost production, machine down time and quality assurance complaints.

Overview of HDI3010 HRMV-Overview of HDI3010 HRMV-WISWIS

512 or 1024 pixel format CCD Chipset

VHO, HS, Standard Lighting. State-of-the-art Electronic

Processing. Ethernet communication + Modem

interface support. Latest CPU technology with Flat

Panel Touchscreen.

Detection of defects as small as 5 microns

High Speed capabilities Repeating Defect Analysis Historical Data collection based on

Access for ease of operation Adjustable setup parameters for

defect size, position, type, etc.

HDI3010HDI3010 FeaturesFeatures

Integrated and non-integrated control system

Environmentally sound inspection station

Reflective Lighting technique

Transmissive Lighting technique

Pneumatic Lift system for rethreading

Solid Aluminum construction


Environmentally Sound Inspection Station


Military type connections ensure solid electrical specifications are maintained and environmental protection is achieved


State of the art Digital Processing


Latest in CCD Line-Scanning Sensor Technology


Industry Standard Lenses (I.e., 25mm, 50 mm, etc.)


Environmentally Sound Lamp Housings


Transmissive and Reflective Lighting Techniques


Up to 3/4” Full Length Tempered Safety Glass Lamp Covers


Custom to Standard Proprietary Lighting w/spring loaded socket


Electronic Controlled Lamp Intensity System


Lamp Power and Low Voltage Supply Enclosure


Environmentally Sound Electronic Processing Station


Dual Channel Oscilloscope (troubleshooting / engineering)


Electronic Digital Signal Processing


Multiple Relay Interface Capability


Electronic Signal Processing WorkStation


Automatic Power Up Sequencing System


Audible/Visual Alarm Unit


Positive Air Purging System and Closed Loop AC


Pneumatic Lift Mechanism


State of the Art CPU & Touch Systems Stand Alone and Optional Remote Stations


QAMS® (Quality Assurance Management System)

HDI3010 HRMV-WIS HDI3010 HRMV-WIS ApplicationsApplications

NewsprintUncoated (printing) paperCoated paperCoated boardLinerboardMagnetic MediaFilmFoilMetals

HDI3010 HRMV-WISHDI3010 HRMV-WIS BenefitsBenefits

High Speed Subtle Spot Type Detection High Speed Hole Detection Edge Crack Detection Hard Wrinkle Detection Oil Spot Detection Coating Variance Verification Repeating Defect Analysis Inspection System Diagnostics

Reliable Detection Consistent Detection Accurate Detection Reduced Machine Down Time PM Analytical Performance Verification Increase in PM Profit Margin

HDI3010 HRMV-WISHDI3010 HRMV-WIS BenefitsBenefits

Meets quality initiative and ISO requirements.

Detection 24/7 without the need for operational intervention.

Eliminate the need for manual inspections.

Defect Detection ResultsDefect Detection Results

Light Spots (Linerboard App)


Scale (Linerboard App)


Dirt (Newsprint App)


Oil (Coated Paper App)


Coating Skips


Coating Voids


Fiber Clump


Holes


Picking


Bad Edges

Typical InstallationTypical Installation



Installations at Major ManufacturersInstallations at Major Manufacturers

ReferencesReferences

For reliability; large, medium and small companies turn to RKB for their Quality Assurance and Control needs.

Related WebsitesRelated Websites

http://www.rkbopto.com– Syracuse, New York, United States

http://rkb.chinapaper.net– Suzhou, Jiangsu, China

http://www. fioproin.it– Milan, Italy

http://www.swallowmachinery.com/– Meltham, Holmfirth, United Kingdom

http://www.quality2process.com– Delden, Netherlands

http://www.splicedetector.net / www.hole-detection.com / www.webinspection.us / www.splicedetector.com– Syracuse, New York, United States

Documents

System Overview Model HDI3010 HRMV-WIS Technology Bruce T. Dobbie