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• Swaziland is a small country, in Southern Africa, bordered by South Africa and Mozambique.
• Population: 1,185,000
• The head of state is the king, currently King Mswati III
• Most Swazis live in rural homesteads, the principal occupation is either subsistence farming or livestock herding
• Swaziland ranks as a lower middle income country, but it's estimated that 69% of the population lives in poverty
• Swaziland is critically affected by the HIV and AIDS pandemic, and has the highest HIV infection rate in the world (26% of all adults)
• Swaziland has the lowest life expectancy in the world at 31.88 years
• Tuberculosis is also a significant problem, with an 18% mortality rate
PALFRIDGE COMMITMENTExploring future
refrigeration technology in synergy with nature
THE NEED FOR A SUSTAINABLE SOLUTION
FOR REFRIGERATING VACCINES , FOOD AND
BEVERAGES IN DEVELOPING COUNTRIES
GTZ Terms of Reference
To preserve medicine , food & beverages for human consumption at high ambient temperatures ( 48°c ) using solar energy without the use of chemical storage batteries.
Key Design Criteria•Sustainability•Simplicity•Safety•Reliability•Robustness
Commercial Merchandiser
(LC 86)Domestic Unit
(LS 150)
The Solar therm Range
Medical Unit (MC 72)
Operation of the Solar therm Units
• During sunlight hours, energy from the sun is converted into electrical energy, which is used to cool the product. Any excess energy is stored in a ballast load ( Phase Change Material ) and is used during low light & low energy conditions.
• The cooling system has no battery storage and comprises of the refrigerator and 2 x 90 watt Photovoltaic panels
Operating Principles
MC72 AIR FLOW THROUGH DAMPERS
VACCINE COMPARTMENT
(2°C – 8°C)
ICE PACK COMPARTMENT
(-18°C)
VACCINE STORAGE BASKET
ICE PACKS
DAMPERS
BALLAST LOAD
REFRIGERANT COIL
COOLPLATES
MC72-Medical Unit
• This equipment is designed for hospitals, clinics, and ambulances. This Chest Type unit comprises of two compartments:
-Vaccine storage-Freezer compartment.
• A mechanical damper regulates the amount of cooling and keeps it between 2°C and 8°C.
• The dampers and controller are preset to achieve optimum vaccine temperatures in all ambient temperature conditions.
• Ample insulation also allows for vaccines and medicines to be safely stored for extended periods of time in low light conditions.
Performance Characteristics at 48°C ambient and 75%Rh
LC86-Commercial Merchandiser
• This is a commercial merchandiser comprising of controller and BD35k compressor. Beverages are stored in a basket suspended from the top of the cabinet.
• The unit has a ballast load. The remainder of the space is filled with product. The controller is pre-set to achieve optimum beverage temperatures in all ambient temperature conditions.
Performance Characteristics at 48°C ambient and 75%Rh
LS150-Domestic• This unit is designed for the
storage of fresh food, and is aimed primarily at rural homesteads and areas with intermittent power supply from the national grid.
• It is a single door design with separate fridge and freezer compartments that are able to maintain temperatures from 2°C to –9°C.
• Ample insulation also allows for food to be safely stored for extended periods of time in low light conditions.
• The controller is preset to achieve optimum fresh food temperatures in all ambient temperature conditions.
Performance Characteristics at 43°C ambient and 75%Rh
COST OF REFRIGERATORSMODEL BOS
ItemsBOS
Cost - €
RefrigeratorCost - €
Total Cost - €
LC 86Merchandiser
2 x 90w panels10m x 4mm² CableMounting BracketsElect. Plugs & Acc.
550 808 1358
MT 150Domestic
2 x 90w panels10m x 4mm² CableMounting BracketsElect. Plugs & Acc.
550 924 1474
MC 72Medical
2 x 90w panels10m x 4mm² CableMounting BracketsElect. Plugs & Acc.Ice Packs
550 1089 1639
TESTING & APPROVALTwo phases viz
•Laboratory – as per WHO PQS specs – Simulated Load & Power supply to unit.
•IEC 60335 1/2/24 – Safety Specs.
•SANS 15502 – Performance
•CE Declaration
•Field operation – tested in situation at various countries in both hemispheres in all ambients.
- Refrigerator performance data collected using remote radio link.
Data Collection• Performance data ( temperature & power
consumption ) is logged electronically.
• Alarms ( door open etc ) also logged.
• Data is transmitted daily via the telephone network to a website.
• The website collates the data from all the various loggers worldwide and presents it in a readable pictorial format.
• Anyone can ascess the website and review the test data.
• Data is transferred via GPRS or MMS – Simply Cellular network.
• Data is transferred to a satellite via APRS and the location is transmitted to the website.
• Palfridge has the co-ordinates of every refrigerator and know its operating status !!!!
Communication & Global Positioning
Installation & Maintenance
Accessory Specs
•2 x 90 watt monocrystalline panels.
•Roof mounting brackets and fixtures.
•Intermediate 4mm² x 10m cable and plug.•Solar panel placement directions.•Operating Instructions.•Spare parts exploded view and ordering info.
Installation Procedure
1.Open the cover with a screw driver.
2. Undo nylon screw cap and insert cable
3. Insert and push cable
4. Lift clip using screw driver, push cable in and release clip.
5. Screw back nylon cap to tighten cable. Repeat procedure for connecting other polarity.
6. Close cover
Installing Fridge to Solar Modules
Female Hella
Male Hella
Connect male hella to female hella
Installing Fridge to Solar Modules
Female Hella
Male Hella
Connect male hella to female hella
Wiring Schematic with Data Logger
Spare PartsThe following components are replaceable
Fan Electronic
ControllerHinge
CompressorCondenser
Gasket
SPARE PARTS WITH STOCK CODES
ModelComponent
Compressor Fan Damper Gasket Controller Hinge
MC72 010085 073120 909275 131005 071760 150005
LC86 010085 073120 - 131005 071760 150005
LS150 010085 073120 - 130017 071760 -
Troubleshooting GuideFAULT
Compressor is notrunning, and the icepacks are not cold
Compressor is running,and the temperature istoo high
Temperature in solar-therm is too low
No temperature isdisplayed
The ventilation grill is blocked.
The lid is not closed properly.
The fan in the compressorcompartment is blocked or defective.
The temperature in the room in whichthe appliance is installed is too high.
The internal lid is not placed properly.
The display battery is flat.
POSSIBLE CAUSE
Be patient, it is most likely that thecompressor will start within a fewminutes
REMEDY
if this is not the case, check thefollowing:-check that power is connected andthat the wire from the solar panel tothe appliance is intact.-if the above is OK, call technicalsupervisor.
Ensure unhindered air circulation.
Ensure that the lid is closed properly.
Check that the fan is running, if notit should be replaced.
shield the appliance against directsun light and ensure more ventilationto the room.
Ensure that the internal lid is placedcorrectly.
Change the battery. See section:service
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