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Steinmüller Engineering Conference 2016Steinmüller Engineering Conference 2016 1
IHI Corporation, the new 100% Shareholder of SEStrong Relation with
Steinmüller Engineering GmbH (SE)
Speaker: Tetsuya IwasakiManaging Director
Steinmüller Engineering Conference 2016
Steinmüller Engineering Conference 2016Steinmüller Engineering Conference 2016 2
Employment Record Mr. Tetsuya Iwasaki
2014 – present Steinmüller Engineering GmbH, Gummersbach, GermanyMember to Board of DirectorsIHI Corporation, JapanAssistant to President Energy & Plant Operations
2013 – 2014 IHI Corporation, JapanDivision Director of Engineering CenterEnergy & Plant Operations
2009 - 2010 IHI Corporation, JapanDeputy General Superintendent of Aioi WorksGeneral Manager of Production Control Dept. Aioi WorksPower Plant Div. Energy Plants Operations
2009 - 2010 IHI Corporation, JapanGeneral Manager of Construction Dept.Power Plant Div. Energy & Plant
1984 - 2009 Ishikawajima-Harima Heavy Industries Co., Ltd., Japan(from 2007 name of Company change to IHI Corperation)Boilers Basic Design DepartmentProcess and Design Engineer / Manager / General Managerfor Coal, Oil and Gas Firing Plants
1979 - 1984 Hokkaido University , Sapporo, JapanFaculty of Engineering Department of Mechanical EngineeringBachelor in Mechanical Engineering
NeuesFotofür
Internetseite
Steinmüller Engineering Conference 2016 3
Contents
IHI Activity in Europe
Comparison between Germany and Japan
Technical Collaboration of IHI/SE
Comparison between Steinmüller and IHI
This is IHI - Company Profile -Business area / Products / Organization
Steinmüller Engineering Conference 2016 4
u Net Sales : JPY 1,455,844 mil(USD 12,660 mil)
u Founded : 1853
u Works : 8u Branch Offices : 17(Japan) , 15(Overseas)u Subsidiaries : 252
Overseas Office
Global SubsidiaryCompany
Global Network
The First Steamship Built by JapanesePrivate Company – “Tsu-un maru”.
1. This is IHI - Company Profile
Information is on consolidated basis and is corrected as of March 2015
Resources,Energy and
Environment29%
Aero Engines30%
IndustrialSystems
28%
SocialInfrastructure
13%
Total Sales Volume/ as of March, 2015
Copyright © 2016 IHI Corporation All Rights Reserved.
Steinmüller Engineering Conference 2016 5
Social Infrastructure and Offshore Facilities(Bridge, Transportation System, Security, etc.)
Aero Engines and Space(Jet Engine, Rocket)
General-Purpose Machinery(Compressor, Separator, Turbo charger, etc.)
Industrial Systems(Steel Manufacturing Furnaces, Heat/Surface Treatment
Equipment, Logistics Systems, Material Handling Equipment, etc.)
Resources, Energy and Environment(Boiler, Gas Turbine/Gas Engine, LNG Terminal, Process Plant, Nuclear Equipment, etc.)
Resources,Energy andEnvironment
Aero Engine,Space andDefense
Industrial Systemsand
General-PurposeMachinery
Social Infrastructureand
Offshore Facilities
1. This is IHI - Business Areas
Copyright © 2016 IHI Corporation All Rights Reserved.
Steinmüller Engineering Conference 2016 6
Aioi Works
Yokohama Works
Aioi CastingWorkshop
Aichi Works
President andChief Executive Officer
Tamotsu Saito
President andChief Executive Officer
Tamotsu SaitoCorporate
Energy & Plant Operations
Nuclear Power Operations
Aero-Engine & Space Operations
Rotating Machinery Operations
Vehicular Turbocharger Operations
Machinery & Logistics SystemsOperations
Infrastructure Operations
Offshore Project &Steel Structures Operations
Urban Development Operations
Mizuho Works
Kure No.2 Works
SomaNo.1 Works
SomaNo. 2 Works
Global Marketing Headquarters
Sales Headquarters
Resources,Energy and
Environment
SocialInfrastructureand Offshore
Facilities
IndustrialSystems
And General-Purpose
Machinery
AeroEngines
and Space
1. This is IHI - Organization
IHI Europe Ltd.Managing Director:Mr. Kadooka
Copyright © 2016 IHI Corporation All Rights Reserved.
Steinmüller Engineering Conference 2016 7
Energy Systems Center(PM & Engineering for Boiler & Gas Turbine)
Plant Project Center(PM & Engineering for Gas Process)
Production Center(Production, Procurement/Erection
& Site Management)
Business Development & Sales Center
Energy & Plant Operations
1. This is IHI - Energy & Plant Operations Organization
Mr. DomotoBoard Director and Managing Executive OfficerPresident of Energy & Plant OperationsChairman of SE Control Board Meeting
Mr. Yahagi Executive Officer, Vice PresidentMr. Sugitani Executive Officer, Vice PresidentMr. Yonezawa Associate Director, Vice President
Director: Mr. Yahagi
Director: Mr. Yonezawa
Director: Mr. Sugitani
Director: Mr. Takeda
Planning Dept.
Quality Assurance
IT Planning & Coordination
Associate Director:Mr. Nakamura
Copyright © 2016 IHI Corporation All Rights Reserved.
Steinmüller Engineering Conference 2016 8
IHI Paris Office
IHI Europe Ltd.
Niigata Power Systems (Europe) B.V.
IHI Moscow Office
IHI Algeria Office
Perkins-Shibaura Engines Ltd.
IHI Charging Systems International GmbH
IHI Charging Systems International S.p.A.
IHI Charging Systems International Germany GmbH
IHI Ionbond AG
IHIMER S.p.A.
IHI Hauzer Techno Coating B.V.
Felguera-IHI S.A.
IHI Cologne Office
IMBV b.v.
IHI Dubai Office
IHI Istanbul Office
Steinmüller Engineering GmbH
Copyright © 2016 IHI Corporation All Rights Reserved.
2. IHI Activity in Europe - European Network
IHI VTN GmbH
Steinmüller Engineering Conference 2016 9•
Client : Trianel Kohlekraftwerk LünenSteam Conditions
Capacity : 2,225 t/h (813 MWe)Temp. : 600/610 oC (SH/RH Outlet)Press. : 28.76 MPa (SH Outlet)Fuel : Pulverized Coal
General Arrangement of Boiler
The first IHI tower boiler in Europe & Latest IHI`s USC Boiler2. IHI Activity in Europe – Lünen Power Plant
・The Coal Top Plant Award Winner of POWER Magazine,2014・The Lowest Heat Rate Award at Power Gen International 2015・The 2015 Advanced Energy for Life Europe Clean Coal Awards
Copyright © 2016 IHI Corporation All Rights Reserved.
Steinmüller Engineering Conference 2016 10•
Fatih Sultan Mehmet Bridge (1988)(Second Bosphorus Bridge)
2. IHI Activity in Europe - Key Product (for Reference)PVD, CVD and Heat treatment
LNG storage tanks
TurbochargerDiesel engine, Z-Peller
Construction equipment
Copyright © 2016 IHI Corporation All Rights Reserved.
Steinmüller Engineering Conference 2016 11
3. Comparison of Germany and Japan - General
Germany JapanLand area 357.000 km2 (100) 378.000 km2 (106)Population 81.080.000 (100) 126.000.000 (155)Population density 226 / km2 (100) 340 / km2 (150)Forest area ratio 31% (100) 64% (206)
Steinmüller Engineering Conference 2016 12•
3. Comparison of独逸 and ⽇本 - 歴史History・⽂化Culture
1. The Oldest company in the countryGermany: Bayerische Staatsbrauerei Weihenstephan
(Brewery Beer : founded A.C. 1040)Japan : Keiunkan
(Hotel : founded A.C. 705)
To pursue High Quality technology for human beingDifferent applied material : Barley vs Rice, Stone vs Wood
2. The Famous Cathedral / TempleGermany: Köln Cathedral
(Construction from 1248 to 1880)Japan: Horyuji Temple in Nara
( founded 7th century)
3. The Characteristics of Business areaGermany: Distributed whole Germany
connected by AutobahnJapan: Concentrated at Tokyo
Source: Related website
Steinmüller Engineering Conference 2016 13•
3. Comparison of Germany and Japan – Energy
Germany JapanSelf-sufficiency rate of PrimaryEnergy Consumption
39,5 % (2012) 6,26 % (2012)
Electricity Generation 623 TWh (2012) 1.026 TWh (2012)Renewable energy rate(installed capacity basis)
24,3 % (2012) 12,5 % (2012)
Electric Grid Connection European Grid Stand Alone
Source : IEA Energy Balances of OECD Countries 2014 Edition
Steinmüller Engineering Conference 2016 14
4. Comparison of Steinmüller and IHI
Steinmüller IHIFounded 1872 1853Initial Products Steam driven vehicle Steam driven ShipLargest capacity Boiler Niederaußem Unit K
1100MWTachibanawan No.1
1050MW
Source: RWE website
No Photo
Steinmüller Engineering Conference 2016 15
Former Gummersbach (1980)
Office Building
Boiler Works
4. Comparison of Steinmüller and IHI – Location
Steinmüller Engineering Conference 2016 16
as of Sept. 2015Gummersbach
ShoppingMall
University
SE Headquarter
4. Comparison of Steinmüller and IHI – Location
Steinmüller Engineering Conference 2016 17
IHI Office BuildingShip Yard
as of Sept. 1972 Tokyo
4. Comparison of Steinmüller and IHI – Location
Steinmüller Engineering Conference 2016 18
as of Sept. 2015 Tokyo
University
ShoppingMall
IHI Headquarter
4. Comparison of Steinmüller and IHI – Location
Steinmüller Engineering Conference 2016 19
IHI Aioi Works
4. Comparison of Steinmüller and IHI – Location
Sakuragaoka-Works
Hinoura-Works
Works forShip
Combustion Test Facility
Outline Works (as of 2015)
Ground approx. 184.000m2
Floorage approx. 84.500 m2
Employees approx. 400
Aioi Works
IHI HQ(Tokyo)
Copyright © 2016 IHI Corporation All Rights Reserved.
Steinmüller Engineering Conference 2016 20
1980 First Supercritical Variable pressure Once throughReheat type Boiler in Japan in Commercial Operation(Hirono #1, Tokyo Electric Co., Ltd ) with LCS cooperation
1990 -
1985 License agreement on SCR systems with IHI Japanand contract award for a first 450 MW unit,Neckarwerke Altbach, again followed by a retrofitcontract wave entered by governmental regulations
Technical cooperation for Engineering ofIsogo New No.1 Boiler( First Tower type boiler in Japan)
5. Technical Collaboration of IHI and L. & C. Steinmüller
(Photo is provided by J-POWER (EPDC))
No Photo
Steinmüller Engineering Conference 2016 21
5. Technical Collaboration of IHI and Steinmüller Engineering
Date Contract / Activity
3rd April 2003 Establishment of SE
2004/08 Power plant study Europa
2005/05 Consultancy for product and marketing strategy
2005/06 Know-How transfer, design basics for lignite firing systems inutility steam generators
2004-2005 Collaboration for Preparation for Proposal of Moorburg,Vattenfall etc.
2008/01 Inquiry specification for NoBo, 800MWel steam generatorLünen
2008/01 Study on European lignite gasification plants with IGCCapplication
2008/09 Market survey in Europe for new PP-Projects anddevelopment new technologies
2009/05 Conceptual study for a 1100MWel dry lignite-fired steamgenerator
2011-2013 Collaboration for Preparation for Proposal of BoA+ Project
2013 Support for TBK test burners
Steinmüller Engineering Conference 2016 22
5. Technical Collaboration of IHI and SE after IHI Gr Company- Combustion System Field -
1) Combustion CFD for 1000MW : Technical Discussion for CFD analysis
2) Combustion test of SM-V burner in IHI Aioi test facility:Technical discussion for Bituminous coal burner technology
To propose/utilize more sofisticated technology for customer
Steinmüller Engineering Conference 2016 23
SE and IHI are sharing information each technology andknowledge for future development each others.
1) Boiler material knowledges(9Cr problem in Japan / T24 problem in Europe)
2) CFB technology based on each design
3) Fundamental Boiler design tool(DimBo and Dessan)
4) Coal Gasifier technology
Information exchange for technical integration
5. Technical Collaboration of IHI and SE after IHI Gr Company- Steam Generator Field -
IHI gasifier TIGAR®
DimBo
9cr Creep rupture
Neyveli CFBC
Steinmüller Engineering Conference 2016 24
Collaboration for modification / improvement FGD technology
SE / IHI collaborate for improvement /modification of FGD/SCR products for owndeveloped technology to apply recent customerenvironmental requirement.
Sieve Tray
5. Technical Collaboration of IHI and SE after IHI Gr Company- Air Polution Control Field -
1) None-Discharge Technology for WetAbsorber
2) Performance improvement forAbsorber with Sieve Tray Application
3) Mercury Removal TechnologyDevelopment
TEPCO HK-1 1000MWel Flue gas cleaning
Steinmüller Engineering Conference 2016 25
SE / IHI pursue to develop high efficiency / low emmision, high reliability /low maintenance cost lignite fired boiler to meet global Energy Security /Environmental / Economical requirement.
General Arrangement of600MW Raw lignite fired boiler
5. Technical Collaboration of IHI and SE after IHI Gr Company- Lignite fired boiler -
温度
[℃]
Example of CFD result forRaw/Pre-dried Lignite mixed combustion
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