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ABB University SwitzerlandCourse Program 2013Part 5Power Electronics and Medium Voltage Drives Machines
2 ABB University Switzerland | Course Program 2013
ABB University Switzerland
Genf
Bern
Basel
Lugano
Baden-Dttwil
Baden
Zrich-Oerlikon
Birr1 LC Machines
Stich
stras
se
1
2
Bahnhof SBB
Train Station
Wildenstichstrasse
Vogelsangstrasse
Landstrasse
Landstrasse
P
Bah
nhof
stra
sse
Sch
negg
stras
se
Austr
asse
Steig
stras
se
Steigstrasse
Baden
A1 Ausfahrt 19Brugg
A1 Ausfahrt 19Brugg
Bru
gg
Koblenz
Brugg
1
Bahnhof SBB
Train Station
A3 Ausfahrt 19Brugg
Bas
el/B
rug
g
Zentralstrasse
Lenz
bur
gers
tras
se
Schinznach / Scherz
A1 Ausfahrt 52Mgenwil
P P
Oth
mar
sin
gen
/
L
enzb
urg
Turgi1 Portier2 LC Power Electronics and Medium Voltage Drives
ABB Switzerland LtdLC MachinesDepartment ATMRCH-5242 BirrPhone +41 58 586 67 41Fax +41 58 586 69 08
ABB Switzerland LtdLC Power Electronics andMedium Voltage DrivesDepartment ATPSCH-5300 TurgiPhone +41 58 589 38 50(for Power Electronics)Phone +41 58 589 28 04(for MV Drives)Fax +41 58 589 33 17
Power Electronics and Medium Voltage Drives
Course Program 2013 | ABB University Switzerland 3
MethodsLecturesDemonstration of the synchronous machines behavior using computer calculation programReal time demonstration on a generator simulator
Duration2 daysNumber of Participants: max. 15
J201High Power Rectifier Systems
Course goalABB high power rectifier systems are employed in electro-chemical electrolysis processes, graphite electrolysis plants, and DC-arc furnaces. Typically, such plants consist of at least a rectifier-transformer, rectifier power part, rectifier cooling unit and control system. The course goal is to introduce the funda-mentals and basic principles of the high power rectifier systems.
Learning objectivesUpon completion of this course, the participants know: Application fields for High Power Rectifier Basic principles of rectifier technology The typical design and configuration of rectifier systems The major components and main sections of rectifier sys-
tems
PrerequisitesBasic understanding of electrical systems and power electronics
Topics AC to DC power conversion Design and system arrangements Power Transformer Rectifier Cooling units System Control
Control, regulator and protection features of the rectifier system
The AC 800PEC Control system Control Levels
MethodsLectures and demonstrationsFull functional rectifier demonstration unit with simulator Factory visit tour
ParticipantsPeople who get in touch with high power rectifier systems
Duration1 day Max. 10 participants
J990Excitation Systems and Synchronous Machines Fundamentals
Course goalUNITROL is the name of ABB excitation systems for synchro-nous machines. This basic course introduces the fundamentals of excitation and the UNITROL family.
Learning objectivesThe learning objectives is to teach students the basics of an excitation system, including the effects on the synchronous machine, regulator functions, converter configurations, field suppression, start-up, the effect of limiters, redundancy and type of control.Upon completion of this course, the students: Know the behavior of the synchronous machine Understand the importance of the excitation Know the principle design of excitation systems Know the influence of excitation to the synchronous machine
relating to the generator voltage, reactive power and stability
ParticipantsProject design, commissioning, instrumentation and control engineersOperating, testing and maintenance personnelSales personnel who wish to gain a basic knowledge as well as a system overview
PrerequisitesBasic knowledge in electronics and electrical machines
TopicsIntroduction to the synchronous machine Substitution diagram and its characteristic data Steady-state behavior of the synchronous machine
No-load operationIsland operationParallel operation
The transient behavior of the synchronous machineLoad rejectionLine disturbances
Excitation systems for synchronous machines Requirements of excitation systems Design of excitation systems The major components of excitation systems
Automatic voltage and reactive power control of the syn-chronous machine
Redundancy principles, Channel configuration Regulator, limiters Superimposed regulators (reactive power, power factor) Power system stabilizer (PSS)
Static converters Mode of operation
De-excitation, field suppression, CrowbarStart-up sequenceIntroduction to the UNITROL family
Power Electronics and Medium Voltage Drives
4 ABB University Switzerland | Course Program 2013
ParticipantsPeople who have to do commissioning and service on high power rectifier systems
Duration5 days Max. 8 participants
J220High Power Rectifier Systems Operation & Maintenance
Course goalABB high power rectifier systems are employed in electro-chemical electrolysis processes, graphite electrolysis plants, and DC-arc furnaces. Typically, such plants consist of at least a rectifier-transformer, rectifier power part, rectifier cooling unit and control system. The course goal is to operate and make appropriate mainte-nance on high power rectifier systems.
Learning objectivesUpon completion of this course, the participants know: Basic theory of power electronics and rectifier technology Basics of rectifier system design The typical design and configuration of rectifier systems The major components and main sections of rectifier sys-
tems Operation, operation levels and control principles Maintenance schemes
PrerequisitesBasic understanding of electrical systems and power electronics
Topics Basics of rectifier theory Rectifier connections 3-phase rectifier bridge Star-star surge reactor configuration Regulator function Phase control for thyristor applications Tap changer and transductor control for diode rectifier sys-
tems System design Design and system arrangement On-load tab changer transformer Parallel operation of rectifier groups
Typical arrangement Rectifier transformer Rectifier part Cooling unit System Control
Control, regulator and protection features of the rectifier system
Local control system Master control concept Man Machine communication The AC 800PEC Control system Reading of drawings and manuals Operation and operation levels
J210High Power Rectifier Systems Service & Commissioning
Course goalABB high power rectifier systems are employed in electro-chemical electrolysis processes, graphite electrolysis plants, and DC-arc furnaces. Typically, such plants consist of at least a rectifier-transformer, rectifier power part, rectifier cooling unit and control system. The course goal is to enhance participants to do commissioning and service on high power rectifier systems.
Learning objectivesUpon completion of this course, the participants know: The theory of power electronics and rectifier technology Basics of rectifier system design The typical design and configuration of rectifier systems The major components and main sections of rectifier sys-
tems Operation and operation levels Measurement and trouble shooting Safety & Handling Commissioning procedure
PrerequisitesUnderstanding of electrical systems and power electronics
Topics Basics of rectifier theory Rectifier connections 3-phase rectifier bridge Star-star surge reactor configuration Regulator function Phase control for thyristor applications Tap changer and transductor control for diode rectifier sys-
tems System design Design and system arrangement On-load tab changer transformer Parallel operation of rectifier groups
Typical arrangement Rectifier transformer Rectifier power part Cooling unit System Control
Control, regulator and protection features of the rectifier system
Local control system Master control concept Man Machine communication The AC 800PEC Control system Reading of drawings and manuals Measurement & Troubleshooting Safety & Health Rectifier hands on training
MethodsLectures and demonstrationsFull functional rectifier demonstration unit with simulator Factory visit tour
Power Electronics and Medium Voltage Drives
Course Program 2013 | ABB University Switzerland 5
MethodsLectures, PresentationsDemonstrationsExercisesFull functional rectifier demonstration unit with simulator
Duration2 daysNumber of Participants: max. 6
J252FOCS Level 2
Course goalThe Fiber-Optic Current Sensor is a revolutionary current mea-surement device based on optical components. The outstand-ing accuracy under various ambient conditions implies that the Sensor has to be installed with care.The course goal is to lead Level 2 certification on FOCS, which allows the participant to change configurations, backup and restore the FOCS Firmware and to service the sensor electron-ics.
Learning objectivesUpon completion of this course the participants will be able to: understand the parameters and the several configurations Understand the interface Calibrate the analog outputs Integrate Profibus and PowerLink Backup or change the firmware Perform basic troubleshooting tasks
ParticipantsService and Commissioning Engineers, who have completed FOCS course level 1
PrerequisitesFOCS course level 1 completed
TopicsLectures Parameters and configuration Digital interfaces Integration of digital interfaces CalibrationExercises Functional tests Change of configuration parameters Servicing and replacing of sensor electronics Backup and restoration of FOCS firmware Integration of Profibus and PowerLink
MethodsLectures
Safety & Health Applicable maintenance
MethodsLectures and demonstrationsSemiconductor replacement demonstrationFull functional rectifier demonstration unit with simulator Factory visit tour
ParticipantsPeople who operates and/or maintain high power rectifier sys-tems
Duration4 days Max. 8 participants
J251FOCS Level 1
Course goalThe Fiber-Optic Current Sensor is a revolutionary current mea-surement device based on optical components. The outstand-ing accuracy under various ambient conditions implies that the Sensor has to be installed with care.The course goal is to lead to Level 1 certification on FOCS which allows the participant to install and start-up the sensor on our behalf.
Learning objectivesUpon completion of this course the participants will be able to: Know the principle of operation of the FOCS Identify the components and the several configurations Operate the sensor Carry out installation and commissioning of the sensor Perform basic troubleshooting tasks
ParticipantsApplicationTestService and Commissioning Engineers
PrerequisitesBasic knowledge of electronicsPersonal computer knowledge
TopicsLectures Theoretical product introduction Overview of product documents and users manual Handling hints for sensorExercises Unpacking of equipment Inspection of equipment Installation of sensor head Laying of optical cable Installation of sensor electronics Putting into operation Testing of sensor Installation and test report
Power Electronics and Medium Voltage Drives
6 ABB University Switzerland | Course Program 2013
Duration5 days Number of Participants: max. 8
J340UNITROL P Service and Commissioning
Course goal UNITROL P is the name of ABB static excitation systems for synchronous machines. The controller runs with the Program-mable High Speed Controller technology (PHSC) in order to achieve excellent controller performance.The course goal is to teach students to use the function pro-gramming language FUPLA 2 for re-programming of the UNI-TROL P processing unit (PSR2) and to implement the modifica-tions. Students will learn to use the documentation, install and use FUPLA to program and troubleshoot UNITROL P auto-matic voltage regulators and excitation systems.
Learning objectivesUpon completion of this course, the students: Know the design aspects of UNITROL P Know the principle mode of operation of the devices Know the UNITROL P user software and can read the
FUPLA Are able to modify parameters and the logic control software Are able to put a UNITROL P system into service
ParticipantsProject design engineersCommissioning engineersTesting and maintenance personnel
PrerequisitesBasic knowledge in electronics and digital techniqueBasic personal computer knowledge
TopicsPSR2 Processing Unit Operation principles Settings Memory organization, data formats Program control I/O device knowledge ARCnet couplerOperating Program Language FUPLA2 Installation PTS Shell (Programming tools)
- Editor (Fup and state chart)- Configuration manager and code generator- Documenting- Debugger
Program structure- Function blocks, function block library- Project design
UNITROL PChannel configuration, design aspectsHardware, interfaces, ARCnet devices, converter electronicsAVR software of UNITROL P
PresentationsDemonstrationsExercises
Duration2 daysNumber of Participants: max. 6
J320UNITROL P Operation and Maintenance
Course goal UNITROL P is the name of ABB static excitation systems for synchronous machines. The controller runs with the Program-mable High Speed Controller technology (PHSC) in order to achieve excellent controller performance. The course goal is to teach students to operate, maintain and perform simple trouble-shooting of the excitation system or automatic voltage regulator (AVR).
Learning objectivesUpon completion of the course students will be able to operate the system, perform standard maintenance, and trace and cor-rect simple faults.
ParticipantsOperator and maintenance staff in power plants and industrial sites with UNITROL P excitation system
PrerequisitesBasic knowledge of electronics and power generation
TopicsBasics of the synchronous machineDuties of excitation systemMajor components of the UNITROL P excitation systemThe main software function of UNITROL P Voltage regulator Limiters Power System stabilizer PSS Superimposed regulators (Power factor and Var control) Monitoring and protection Operating aspects Local operating panel Start/Stop sequence Commands and IndicationsMaintenance aspects Reading the hardware drawing and tracing signals Maintenance schedule Alarm and fault indication How to use the debugger using the FUPLA tool What to do in case of troubles How to replace hardware devices
MethodsLecturesHands on training using demo equipment with generator-simu-lator
Power Electronics and Medium Voltage Drives
Course Program 2013 | ABB University Switzerland 7
Duration3 daysNumber of Participants: max. 6
J520UNITROL F Operation and Maintenance
Course goal UNITROL F provides a comprehensive range of Automatic Volt-age Regulators and Static Excitation Systems for high perfor-mance control of all kind of synchronous machines.The course goal is to teach students to operate, maintain and perform simple troubleshooting of the excitation system or auto-matic voltage regulator (AVR).
Learning objectivesUpon completion of the course students will be able to operate the system, perform standard maintenance, and trace and cor-rect simple faults.
ParticipantsOperator and maintenance personnel in power plants and industrial sites
PrerequisitesBasic knowledge of electronics and power generationBasic personal computer knowledge
TopicsBasics of the synchronous machineDuties of excitation systemMajor components of the UNITROL F excitation systemThe main software function of UNITROL F Voltage regulator Limiters Power System stabilizer PSS Superimposed regulators (Power factor and Var control) Monitoring and protection Operating aspects Local service panel Start/Stop sequence Commands and IndicationsMaintenance aspects Reading the hardware drawing and tracing signals Maintenance schedule Alarm and fault indication How to use the commissioning and maintenance tool CMT What to do in case of troubles How to replace hardware devices
MethodsLecturesHands on training using demo equipment with generator simula-tor
Duration5 days Number of Participants: max. 8Tailor made on-site courses on request
Voltage regulator, limiters, PSS, superimposed regulators Channel and follow-up control Monitoring and protectionTroubleshooting and commissioning aspects
MethodsLecturesPractical exercises with FUPLA using a PC and the table modulePractical exercises using the UNITROL P demo unit
Duration5 days Max. 8 participants
J390UNITROL P Hands-on and Update Training
Course goalConsecutively to the J340 Service and Commissioning course the participants can deepen their knowledge on UNITROL P by completing the J390 hands-on course. Based on practical exer-cises the students get familiar with the handling of the tools and application software of the UNITROL P excitation system using simulators. The simulation of the synchronous machine with the grid system allow to carry out realistic commissioning work. Most of the time the participants work on his own supported by an instructor.
Learning objectivesAfter completion of the course the participants are able to: Carry out functional test of the various software functions
such as voltage and field current regulators, limiters, power system stabilizer, monitoring and protection etc.
Trouble shoot the UNITROL P system
ParticipantsApplication, Test, Service and Commissioning Engineers
PrerequisitesCompletion of the J340 Service and Commissioning course
Topics Calibration of actual values Optimization of the various regulators Functional tests of the limiters Test of channel and mode transfer. Functional test of the follow up control system Test of reactive power and power factor controller Commissioning and test of the power system stabilizer Test of the monitoring and protection function Programming of additional signals Trouble shooting procedures
MethodsPractical hands-on training using simulators and demo units based on well-chosen exercises.Periodically discussion of problems/questions with the instructor
Power Electronics and Medium Voltage Drives
8 ABB University Switzerland | Course Program 2013
MethodsLecturesHands on training using demo equipment with generator simula-tor
Duration5 daysNumber of Participants: max. 8
J590UNITROL F Hands-on and Update Training
Course goalConsecutively to the J540 Service and Commissioning course the participants can deepen their knowledge on UNITROL F by completing the J590 hands-on course. Based on practical exer-cises the students get familiar with the handling of the tools and application software of the UNITROL F excitation system using simulators. The simulation of the synchronous machine with the grid system allows carrying out realistic commissioning work. Most of the time the participants work on his own supported by an instructor.
Learning objectivesAfter completion of the course the participants are able to: Carry out functional test of the various software functions
such as voltage and field current regulators, limiters, power system stabilizer, monitoring and protection etc.
Program of additional functions and signals Troubleshoot the UNITROL F system
ParticipantsApplication, Test, Service and Commissioning engineersMaximum of 4 participants
PrerequisitesCompletion of the J540 Service and Commissioning course
Topics Calibration of actual values Optimization of the various regulators Functional tests of the limiters Test of channel and mode transfer Functional test of the follow up control system Test of reactive power and power factor controller Commissioning and test of the power system stabilizer Test of the monitoring and protection function Programming of additional functions and signals Troubleshooting procedures
MethodsPractical hands-on training using simulators and demo units based on well-chosen exercises.Periodically discussion of problems/questions with the instructor
Duration3 daysNumber of Participants: max. 6
J540UNITROL F Service and Commissioning
Course goalUNITROL F provides a comprehensive range of Automatic Volt-age Regulators and Static Excitation Systems for high perfor-mance control of all kind of synchronous machines.The course goal is to teach students to start-up, adjust, oper-ate, maintain and troubleshoot the static excitation system (SES) or automatic voltage regulator (AVR).
Learning objectivesUpon completion of this course, the students: Know the design aspects of UNITROL F and its possible
configuration Know the principle mode of operation of the electronic
devices Can operate the voltage regulator Are able to localize and replace defective components Are able to apply the Commissioning and Maintenance Tool Are able to put a UNITROL F system into operation
ParticipantsProject design and commissioning engineersTesting and maintenance personnel
PrerequisitesBasic knowledge of electronics and power generationBasic personal computer knowledge
TopicsConfiguration for various applications Single channel and double channel configurationPrinciple operation of the hardware Measuring units, I/O interfaces UNITROL F excitation module Optional devices (Diode failure relay, Power system stabi-
lizer, Extended I/O board) Converter types (Thyristor, Chopper)Software Functions Voltage regulator with limiters and power system stabilizer Channel and follow-up control Monitoring and protection Superimposed controllers (Power factor and Var control) Data exchange on double channel systems Setting of configuration and parameters using local control
panel and CMT tool Logic control Communication to superior data buses (MODBUS / Profibus) The most important parametersHow to use the Commissioning and Maintenance Tool (CMT) How to change parameters How to display signals using data logger and trending How to program application function blocksService and Commissioning aspects Commissioning procedures and settings Alarm Indications Troubleshooting Preventive Maintenance
Power Electronics and Medium Voltage Drives
Course Program 2013 | ABB University Switzerland 9
How to tune the closed loop controllers How to operate the voltage regulator using the PC-tool Exercises using the demo equipment and PC-ToolServicing and Faults Commissioning aspects Trouble shooting Maintenance aspects
MethodsLecturesHands on training using demo equipment with generator simula-tor
Duration3 days Number of Participants: max. 6Tailor made on-site courses on request
J131UNITROL 1010/1020 Service and Commissioning
Course goal UNITROL 1010 and UNITROL 1020 provides a comprehen-sive range of Automatic Voltage Regulators and is intended for small generators and industrial synchronous machines. The maximum output current for continuous operation is 20 ADC. The most advanced microprocessor technology together with IGBT semiconductor technology allows it to be used in all con-ceivable areas of application.The course goal is to teach students to operate, maintain and do commissioning as well as trouble shooting of the UNITROL 1010 and UNITROL 1020
Learning objectivesUpon completion of the course students will be able to operate the system either using the front panel or the PC tool, perform standard maintenance and troubleshooting work and put the UNITROL 1010/1020 in service
Participants- Operator and maintenance personnel in power plants and industrial sites- Test and commissioning engineers- Application engineers and system integrator
PrerequisitesBasic knowledge of electronics and power generationBasic personal computer knowledge
TopicsBasics of the synchronous machineDuties of excitation systemMajor components of the UNITROL 1010 and UNITROL 1020The Hardware configurations and parts Control elements Device connections Input/output configuration
J130UNITROL 1000 Service and Commis-sioning
Course goal UNITROL 1000 provides a comprehensive range of Automatic Voltage Regulators and is intended for small generators and industrial synchronous machines. The maximum output cur-rent for continuous operation is 15 ADC. The most advanced microprocessor technology together with IGBT semiconductor technology allows it to be used in all conceivable areas of appli-cation.The course goal is to teach students to operate, maintain and perform simple troubleshooting of the automatic voltage regula-tor (AVR).
Learning objectivesUpon completion of the course students will be able to operate the system either using the front panel or the PC tool, perform standard maintenance work and put the UNITROL 1000 in ser-vice
Participants- Operator and maintenance personnel in power plants and industrial sites- Test and commissioning engineers
PrerequisitesBasic knowledge of electronics and power generationBasic personal computer knowledge
TopicsBasics of the synchronous machineDuties of excitation systemMajor components of the UNITROL 1000The Hardware configurations and parts Control elements Device connections Inputs/outputsThe main software function of UNITROL 1000 Voltage regulator Limiters Power factor and Var control Droop compensation mode Boost output Synchronization Monitoring and protection Double channel configuration Operating aspects How to use the front plate panel Start/Stop sequence Commands and Indications Field bus communication (Modbus) Exercises using the demo equipmentHow to use the PC-tool How to install the PC-tool How to display signals How to change parameter How to use the oscilloscope function How to configure I/Os
Power Electronics and Medium Voltage Drives
10 ABB University Switzerland | Course Program 2013
Learning objectivesUpon completion of this course, the students: Remember the synchronous machine and its operating con-
ditions Know the duties of excitation systems Know the design aspects of UNITROL 5000 and standard
configuration Know the principle mode of operation of the electronic
devices Can operate the voltage regulator using the local panels Can read and interpret the hardware and software drawings Can use the commissioning and maintenance tool Are able to display signals Can explain the most important software functions Can identify and interpret alarm indication Can read the fault logger Are able to localize and replace defective components Is able to carry out maintenance work on the excitation sys-
tem
ParticipantsOperator and maintenance personnel in power plants and industrial sites
PrerequisitesBasic knowledge of electronics and power generationBasic knowledge using personal computer
TopicsBasic operating condition of the synchronous machineDuties of excitation systemsConfigurations of UNITROL 5000 Single channel and double channel configurationPrinciple operation of the hardware Measuring units, I/O interfaces Controller board Fast I/O ARCnet field bus Converter types Local service and control panelPrinciple operation of the software Voltage regulator with limiters and power system stabilizer Channel and follow-up control Monitoring and protection Superimposed cos phi / VAr control Communication to superior data buses (MODBUS / Profibus)Using commissioning and maintenance tool How to read signals and the fault logger How to record and display signals with the data logger and
trending windowMaintenance aspects How to localize and replace defective components How to interpret alarms What to do in case of troubles
MethodsLectures for introductionPractical exercise using UNITROL 5000 excitation demo equip-mentHands-on training using generator simulator
Duration5 days Number of participants: max. 8Tailor made on site courses on request
The main software function of UNITROL 1010 and UNITROL 1020 Voltage regulator Limiters Power factor and Var control Droop compensation mode VDC Boost output Synchronization Monitoring and protection Double channel configurationOperating aspects How to use the local control panel for UNITROL 1020
Start/Stop sequence Commands and Indications Field bus communication (Modbus) Exercises using the demo equipmentHow to use the PC-tool How to install the PC-tool How to display signals How to change parameters How to use the oscilloscope function How to configure I/Os How to use the event logger function How to tune the closed loop controllers How to operate the voltage regulator using the PC-tool Exercises using the demo equipment and PC-ToolServicing and Faults Commissioning aspects Trouble shooting Maintenance aspectsEngineering aspects Integration of the device into various environments System parameters Connection diagrams
MethodsLecturesHands on training using demo equipment with generator simula-tor
Duration4 days Number of Participants: max. 6Tailor made on-site courses on request
J620UNITROL 5000 Operation and Maintenance
Course goalUNITROL 5000 is a further product of UNITROL series of excitation systems introduced by ABB Switzerland Ltd.. It is a microprocessor-based system using the state-of-the-art tech-nologies currently available. Its design is based on ABBs over 35 years of experience in solid-state AVRs as well as 10 years in microprocessor-based technology in this field.The course goal is to teach students to start-up, adjust, oper-ate, and maintain the UNITROL 5000 excitation system
Power Electronics and Medium Voltage Drives
Course Program 2013 | ABB University Switzerland 11
Logic control Communication to superior data buses (MODBUS / Profibus) Most important parameters Using commissioning and maintenance tool How to change parameters, how to record signals using the
data logger and trending window How to add application function blocks How to read the fault loggerService and Commissioning aspects Commissioning procedures and settings Alarm indication Troubleshooting using the help of the users manual Preventive Maintenance
MethodsLectures for introductionPractical exercise using UNITROL 5000 excitation demo equip-mentHands-on training using generator simulator
Duration5 days Number of participants: max. 8
J649UNITROL 5000 Hands-on and Update Training
Course goalConsecutively to the J640 Service and Commissioning course the participants can deepen their knowledge on UNITROL 5000 by completing the J690 hands-on course. Based on prac-tical exercises the students get familiar with the handling of the tools and application software of the UNITROL 5000 excitation system using simulators. The simulation of the synchronous machine with the grid system allows carrying out realistic com-missioning work. Most of the time the participants work on their own, supported by an instructor.
Learning objectivesAfter completion of the course the participants are able to: carry out functional test of the various software functions
such as voltage and field current regulators, limiters, power system stabilizer, monitoring and protection etc.
program of additional functions and signals troubleshoot the UNITROL 5000 system
ParticipantsApplication, Test, Service and Commissioning engineers, maxi-mum 4 participants
PrerequisitesCompletion of the J640 UNITROL 5000 Service and Commis-sioning course.
Topics Calibration of actual values Optimization of the various regulators Functional tests of the limiters Test of channel and mode transfer
J640UNITROL 5000 Service and Commissioning
Course goalUNITROL 5000 is a microprocessor-based system using the state-of-the-art technologies. Its design is based on ABBs over 35 years of experience in solid-state AVRs as well as 10 years in microprocessor-based technology in this field.The course goal is to teach students to start-up, adjust, oper-ate, maintain and troubleshoot the UNITROL 5000 excitation system
Learning objectivesUpon completion of this course, the students: Remember the synchronous machine and its operating con-
ditions Know the duties of excitation systems Know the design aspects of UNITROL 5000 and its pos-
sible configuration Know the principle mode of operation of the electronic
devices Can operate the voltage regulator using the local panel Can read and interpret the hardware and software drawings Can use the commissioning and maintenance tool Are able to change parameters and display signals Can explain the most important software functions Are able to implement new standard function blocks to the
software Can identify and interpret alarm indication Can read the fault logger Are able to localize and replace defective components Are allowed to start the certification program for commis-
sioning UNITROL 5000
ParticipantsProject design and commissioning engineersTesting and maintenance personnel
PrerequisitesBasic knowledge of electronics and power generationPersonal computer knowledge is required
TopicsBasic operating condition of the synchronous machineConfigurations of UNITROL 5000 for various applicationsSingle channel and double channel configurationPrinciple operation of the hardware Measuring units, I/O interfaces Controller board Fast I/O ARCnet field bus Converter types Local service and control panelPrinciple operation of the software Voltage regulator with limiters and power system stabilizer Channel and follow-up control Monitoring and protection Superimposed cos phi / VAr control Data exchange on dual-channel systems Setting of configuration and parameters using local panel
and CMT tool
Power Electronics and Medium Voltage Drives
12 ABB University Switzerland | Course Program 2013
TopicsBasic of excitation system and operating condition of the syn-chronous machineConfigurations of UNITROL 6800 for various applications with its redundancy principleSetup and principle of operation of the hardware devicesMain ControllerMeasuring and I/O interfacesConverter Control InterfaceLocal Control Terminal ECTConverter typesPrinciple operation of the software Voltage regulator with limiters and power system stabilizerSuperimposed cos phi / VAr controlChannel and follow-up controlMonitoring and protectionLogic controlEthernet addressing and communication to upper control sys-temsHow to use the tools for UNITROL 6800 utilized for Commis-sioningPECinstaller and configurator toolExcitation Control Terminal How to use the Local Control Panel LCPHow to use the Local Control Terminal ECTHow to setup up a particular configurationHow to change parameters, how to record signals using the data logger and trending featuresSoftware downloadsAlarm indication and how to read the fault loggerHow to use the Converter Control Panel CCPCommissioning procedures and settingsMaintenance and troubleshooting procedures
MethodsLectures for introductionPractical exercise using UNITROL 6800 excitation demo equip-mentHands-on training using generator simulator
Duration5 days Number of Participants: max. 8
J681UNITROL 6080 Service and Commissioning
Course goal UNITROL 6080 is the newest product of UNITROL series of excitation systems introduced by ABB Switzerland AG. It is a microprocessor-based system using the state-of-the-art tech-nologies currently available. Its design is based on ABBs high performance controller family AC 800PEC.The course goal is to teach students how to put UNITROL 6080 excitation system in service
Learning objectivesUpon completion of this course, the students: Remembers the synchronous machine and its operating
conditions
Functional test of the follow up control system Test of reactive power and power factor controller Commissioning and test of the power system stabilizer Test of the monitoring and protection function Programming of additional functions and signals Troubleshooting procedures
MethodsPractical hands-on training using simulators and demo units based on well-chosen exercises.Periodically discussions of problems/questions with the instruc-tor.
Duration3 days
J680UNITROL 6800 Service and Commissioning
Course goal UNITROL 6800 is the newest product of UNITROL series of excitation systems introduced by ABB Switzerland AG. It is a microprocessor-based system using the state-of-the-art tech-nologies currently available. Its design is based on ABBs high performance controller family AC 800PEC. The course goal is to teach students to start-up, adjust, oper-ate, maintain and troubleshoot the UNITROL 6800 excitation system
Learning objectivesUpon completion of this course, the students: Remembers the synchronous machine and its operating condi-tionsKnow the design aspects of UNITROL 6800 and its possible configurationAre familiar with the principle mode of operation of the electronic devicesCan read and interpret the hardware drawingAre able to operate the voltage regulator using the excitation control terminal:change parameters and display signalsuse the trending and dataloggerreading the fault logger identify and interpret alarm indicationCan explain the most important software functionsAre able to localize and replace defective componentsAre familiar with the test and commissioning procedure of UNI-TROL 6800Are allowed to start the certification program for commissioning UNITROL 6800.
ParticipantsProject design and commissioning engineersTesting and maintenance personnel
PrerequisitesBasic knowledge of electronics and power generationPersonal computer knowledge is required
Power Electronics and Medium Voltage Drives
Course Program 2013 | ABB University Switzerland 13
How to perform functional tests Commissioning procedures and settings Maintenance and troubleshooting procedures
MethodsLectures for introductionPractical exercise using UNITROL 6080 excitation demo equipmentHands-on training using generator simulator
Duration5 days Number of Participants: max. 8
J683UNITROL 6800 Operation and Maintenance
Course goalUNITROL 6800 is the newest product of UNITROL series of excitation systems introduced by ABB Switzerland AG. It is a microprocessor-based system using the state-of-the-art tech-nologies currently available. Its design is based on ABBs high performance controller family AC 800PEC. UNITROL 6800 is mainly used for high demanding static excitation system.The course goal is to teach students to operate, maintain and troubleshoot the UNITROL 6800 excitation system
Learning objectivesUpon completion of this course, the students: Remembers the synchronous machine and its operating
conditions Know the duties of excitation systems Can explain the hardware concept and used configuration of
the UNITROL 6800 excitation system Are familiar with the principle mode of operation of the elec-
tronic devices with its indication and settings Can read and interpret the hardware drawing Are able to operate the voltage regulator using the excitation
control terminal: Can explain the most important software functions Are able to localize and replace defective components Is able to carry out the maintenance work based on the
maintenance schedule
ParticipantsOperation and maintenance personnel
PrerequisitesBasic knowledge of electronics and power generationPersonal computer knowledge is required
Topics Basic of excitation system and operating condition of the
synchronous machine Configurations of UNITROL 6800 with its redundancy
principle
Know the design aspects of UNITROL 6080 and its pos-sible configuration
Can explain the hardware concept and used configuration of the UNITROL 6080 excitation system
Are familiar with the principle mode of operation of the elec-tronic devices with its indication and settings
Can read and interpret the hardware drawing Are able to operate the voltage regulator using the excitation
control terminal Are able to set parameters on all important software func-
tions such us limiters, protection, monitoring functions etc. Are able to tune the closed loop controllers Are able to localize and replace defective components Are able to test and put the UNITROL 6080 in service Are allowed to start the certification program for commis-
sioning UNITROL 6080
ParticipantsProject design and commissioning engineersTesting and maintenance personnel
PrerequisitesBasic knowledge of electronics and power generationPersonal computer knowledge is required
Topics Basic of excitation system and operating condition of the
synchronous machine Configurations of UNITROL 6080 with its redundancy prin-
ciple Setup and principle of operation of the hardware
Main Controller Measuring and I/O interfaces HMI and Communications Excitation Control Terminal ECT Service Control Panel SCP Power Converter
Principle operation of the software Voltage regulator with limiters and power system stabilizer Superimposed cos phi / VAr control Channel and follow-up control Monitoring and protection Logic control Ethernet addressing and communication to upper control
systems How to use the tools for UNITROL 6080 used for commis-
sioning PECTool for software instalation and configuration Excitation Control Terminal
How to use the Local Control Terminal ECT or the Service Control Panel SCP operate the excitation system locally how to change parameters, parameter compare function how to set up a particular configuration How to download software use the trending and transient recorder reading the event/alarm logger identify and interpret alarm indication How to use test plug-ins
Service and commissioning procedures How to replace hardware components How to verify proper operation of the excitation system
Power Electronics and Medium Voltage Drives
14 ABB University Switzerland | Course Program 2013
Can explain the hardware concept and used configuration of the UNITROL 6080 excitation system
Are familiar with the principle mode of operation of the elec-tronic devices with its indication and settings
Can read and interpret the hardware drawing Are able to operate the voltage regulator using the excitation
control terminal: Can explain the most important software functions Are able to localize and replace defective components Is able to carry out the maintenance work based on the
maintenance schedule
ParticipantsOperation and maintenance personnel
PrerequisitesBasic knowledge of electronics and power generationPersonal computer knowledge is required
Topics Basic of excitation system and operating condition of the
synchronous machine Configurations of UNITROL 6080 with its redundancy prin-
ciple Setup and principle of operation of the hardware
Main Controller Measuring and I/O interfaces HMI and Communications Excitation Control Terminal ECT Service Control Panel SCP Power Converter
Principle operation of the software Voltage regulator with limiters and power system stabilizer Superimposed cos phi / VAr control Channel and follow-up control Monitoring and protection Logic control Ethernet addressing and communication to upper control
systems How to use the tools for UNITROL 6080 utilized for mainte-
nance PECTool for installation and configuration Excitation Control Terminal
How to use the Local Control Terminal ECT or the Service Control Panel SCP operate the excitation system locally Verify the operating point of the synchronous machine Displaying signals on the panel use the trending and transient recorder reading the event/alarm logger identify and interpret alarm indication
Maintenance and troubleshooting procedures How to replace hardware components How to verify proper operation of the excitation system How to perform functional tests
MethodsLectures for introductionPractical exercise using UNITROL 6080 excitation demo equip-mentHands-on training using generator simulator
Setup and principle of operation of the hardware devices Main Controller Measuring and I/O interfaces HMI and Communications Excitation Control Terminal ECT Converter Control Panel CCP Power Converter
Principle operation of the software _ Voltage regulator with limiters and power system stabilizer Superimposed cos phi / VAr control Channel and follow-up control Monitoring and protection Ethernet addressing and communication to upper control
systems How to use the tools for UNITROL 6800 utilized for mainte-
nance PECTool for installation and configuration Excitation Control Terminal
How to use the Local Control Terminal ECT operate the excitation system locally Verify the operating point of the synchronous machine Displaying signals on the panel use the trending and transient recorder reading the event/alarm logger identify and interpret alarm indication
How to use the Converter Control Panel Maintenance and troubleshooting procedures How to replace hardware components How to verify proper operation of the excitation system How to perform functional tests
MethodsLectures for introductionPractical exercise using UNITROL 6800 excitation demo equip-mentHands-on training using generator simulator
Duration5 days Number of Participants: max. 8
J684UNITROL 6080 Operation and Maintenance
Course goal UNITROL 6080 is the newest product of UNITROL series of excitation systems introduced by ABB Switzerland AG. It is a microprocessor-based system using the state-of-the-art tech-nologies currently available. Its design is based on ABBs high performance controller family AC 800PEC.The course goal is to teach students to operate, maintain and troubleshoot the UNITROL 6080 excitation system
Learning objectivesUpon completion of this course, the students: Remembers the synchronous machine and its operating
conditions Know the duties of excitation systems
Power Electronics and Medium Voltage Drives
Course Program 2013 | ABB University Switzerland 15
J692UNITROL 6800 Upgrade Training UN6080 to UN6800
Course goalParticipants who would like to extend their knowledge from UN6080 to UN6800 shall attended the J692 upgrade training. The course goal is to teach the students on how to handle the UN6800 control hardware and converter system based on the knowledge gained with the J681 and J688 course. J692 will be conducted consecutively to the J681/J688 course and provides UN6800 training units for the practical part based on exercises with instructors support.
Learning objectivesUpon completion of this course, the students: Know the design aspects of UNITROL 6800 and its possible
configuration Are familiar with the principle mode of operation of the elec-
tronic devices Can read and interpret the hardware drawing Are able to operate the voltage regulator using the excitation
control terminal: Is familiar with the software structure and its handling
(upload, download Are able to localize and replace defective components Are familiar with the test and commissioning procedure of
UNITROL 6800 Are allowed to start the certification program for commis-
sioning UNITROL 6800.
ParticipantsApplication, Test, Service and Commissioning Engineers
PrerequisitesCompletion of J689 course
Topics Basic of excitation system and operating condition of the
synchronous machine Configurations of UNITROL 6080 for various applications
with its redundancy principle Setting, Indication and principle of operation of the hardware
devices Main Controller AC 800PEC Measuring and I/O interfaces (CIO) Converter Interface (CCI) Excitation Control Terminal ECT Converter Control Panel CCP Converter types
Principle of operation of the software, difference to UN6080 Ethernet addressing and communication to upper control
systems How to use the tools for UNITROL 6800 utilized for commis-
sioning PECTool for installation and configuration, SW down-load and upload Excitation Control Terminal
Duration5 days Number of Participants: max. 8
J688UNITROL 6080 Hands-on and Update Training
Course goalThe course goal is to updated the participants on the latest software and hardware releases of the UNITROL 6080 Excita-tion systems. This course is also highly recommended for those who would like to practice and deepen their knowledge on UNITROL 6080. Based on practical exercises the students get familiar with the handling of the control hardware and applica-tion software using demo units and control boards. The fully functioning UN6080 demo units with the real time generator simulators allows to carry out real commissioning and trouble-shooting as well as maintenance works. Most of the time the participants work on their own supported by an instructor.
Learning objectivesAfter completion of the course the participants are able to: Operate the UNITROL 6080 Voltage Regulators using the
Excitation Control Terminal Configure, scale and calibrate the software Optimize and tune all closed loop control circuit Perform functional tests Carry out repairing and preventive maintenance works Troubleshoot the excitation system Put the UNITROL 6080 voltage regulator in service
ParticipantsApplication, Test, Service and Commissioning Engineers
PrerequisitesCompletion of the J681course
Topics Software handling, upload/download using SW tools Using the excitation control terminal ECT Application parameter settings, configuration, calibration Optimization and tuning of the closed loop control circuits Troubleshooting procedures: fault finding and repairing
MethodsPractical hands-on training using the demo units, and demo control boards based on well-chosen exercises.Discussion of problems and questions supported by the instructor.
Duration3 days Number of Participants: max. 8
Power Electronics and Medium Voltage Drives
16 ABB University Switzerland | Course Program 2013
TopicsIntroduction to the Control Builder M Version 5 based on the UNITROL 6000 template Installation of the Control Builder for AC 800PEC, required
Tool Box Design and structure of the UN6080/6800 Control Builder
template The Project Explorer Library concept of UN6000 Meaning and definition of variables und parameter and its
naming Used data types in UN6000 Task allocation in UN6000 Interface to the periphery such us I/O devices. field bus,
Simulink How to trace signals, signal tree of UN6000 The Interaction Windows of UN6000 The programming language Structured Text or Sequence
Flow Charts, SFC Die Help function of the control Builder Exercises for the various chaptersHow to use the FlashUtility (PECTool) for AC 800PEC Download of the ControlIT software to the flash of the AC
800PECProgramming of additional functions based on a main program-ming exercise Programming of sub-exercises using Structured Text or
Sequence Flow Charts SFC Create new Code Tabs Linking additional signals to the existing standard software
based on the UN6080 template Connect signals between Control Modules e.g. StateMa-
chine and OperatorSelect and ECT Extend the ECT data base with additional signals/param-
eters by means of the CT Management Studio Modification of an existing Interaction Window of UN6080 On-line Editor and test mode for debugging and testing of
the created software Project reporting of deviations to the standard software
MethodsPresentations and demonstrationsHands-on exercises with PC and table models
Duration5 daysNumber of participants: max. 8
J710PCS 6000 BASIC Operation & Maintenance
Course goalThe goal of the course is to introduce and instruct the service and operation engineer to the PCS 6000 frequency converter family. To allow them to learn in a safe and instructive environ-ment the techniques required to carry out the correct procedure in operating and maintaining the PCS 6000 frequency converter.
How to use the Local Control Terminal ECT How to setup up a particular configuration How to change parameters, how to record signals using the data logger and trending features Software downloads
Discussion of the most important parameters Hands-on Training using UN6800 training equipment
MethodsLectures for introductionPractical exercise using UNITROL 6080 excitation demo equip-mentHands-on training using generator simulator
Duration2 days Number of Participants: max. 8
J693UNITROL 6000 Control Builder Programming for UNITROL 6000
Course goal This course is dedicated to those participants who want to gain a deeper knowledge on the ControlIT Software of UNITROL 6000 excitation systems. The participants learn how to program and modify additional function based on the existing standard software of UNITROL6080/6800
Learning objectivesUpon completion of this course, the students are able to: use the Control Builder M and FlashUitility Tools for UNI-
TROL6000 use the Interaction Windows for commissioning and con-
figuration of the software add and implement functions to the existing standard soft-
ware using the programming languages structured text or Sequence Flow Charts
define and differentiate between Parameter and Variables exchange signals between the Control Modules StateMa-
chine and OperatorSelect link signals and parameters to the Excitation Control Termi-
nal and update the ECT-database using the CT manage-ment studio
modify an existing Interaction Window use the On-line editor and Test Mode for debugging and
testing
ParticipantsEngineering and commissioning personnel
PrerequisitesJ400 AC 800PEC Hardware and Tools or J681 UNITROL6080 Service and Commissioning training completedBasic knowledge of Control Builder is advantageous but not required
Power Electronics and Medium Voltage Drives
Course Program 2013 | ABB University Switzerland 17
Learning objectivesUpon completion of this course the participants will be able to: Understand the most important operation & maintenance
topics (repetition of BASIC) Operate the converter, energizing, de-energizing, start, stop
& state changes Upload / update of converter software and parameterization Carry out commissioning (or hall test) of the PCS 6000 con-
verter system in the most efficient manner using the corre-sponding tools
Carry out fault tracing work in the converter system using tools & documents in the most efficient manner
Locate and replace faulty hardware components
Participant profileThis training is targeted at service and commissioning engi-neers, testing and maintenance personnel. ABB and serial OEM service personnel only.
Prerequisites Completion of the J710 BASIC Training Electrical engineering knowledge & experience Laptop recommended but not essential
Topics BASIC Training repetition Commissioning preparation Installation inspection Service software: ABB Commissioner, PEC Tool, IPC Software upload Software parameterization Commissioning of cooling unit Introduction to MV measurements Hot commissioning: Sequences Documentation and reporting Troubleshooting Practical exercises Final exam
MethodsThis is an instructor led course with lectures and demonstra-tions. For maximum effectiveness its based on a good balance between theoretical training and practical exercises with training equipment.
Follow-up trainingA) Attend commissioning (or hall test) for trainingB) Lead commissioning (or hall test) as a test
Duration5 daysMax. 4 participants
Learning objectivesUpon completion of this course the participants will be able to: Understand the converter system and interfaces Identify converter component Understand the basics of the control, protection and safety
concept of the converter Understand the basic issues in operating the converter in
turbines (incl. alarms & trips) Carry out maintenance work Replace faulty semiconductors Be able to locate and replace faulty hardware components
with support of PCS 6000 EXPERTs
Participant profileThis training is targeted at installation, operation and service engineers or other interested technicians. It is also a prerequisite for future commissioning & service engineers.
Prerequisites Electrical engineering knowledge & experience Laptop recommended but not essential
Topics System description PCS 6000 product overview Control hardware Power hardware Water Cooling Unit Maintenance Control sequences Troubleshooting Practical exercises Service processes
MethodsThis is an instructor led course with lectures and demonstra-tions. For maximum effectiveness its based on a good balance between theoretical training and practical exercises with training equipment.
Follow-up trainingEXPERT training for commissioning and troubleshooting of PCS 6000
Duration5 daysMax. 6 participants
J715PCS 6000 EXPERT Service & Commissioning
Course goalThe goal of the course is to allow service engineers to learn in a safe and instructive environment the techniques required to carry out the correct procedure in commissioning and trouble-shooting of the PCS 6000 product family converters.
Power Electronics and Medium Voltage Drives
18 ABB University Switzerland | Course Program 2013
Duration5 daysNumber of participants: max. 8
J900SYNCHROTACT 5 Operation and Commissioning
Course goalSYNCHROTACT products from ABB are used for automatic synchronization of generators with power lines and for parallel-ing of synchronous lines. The are designed for fully-automatic paralleling of monitoring of paralleling (SYNCHROCHECK) by means of dual-channel or single-channel systems.The course goal is to teach students to operate the device and set up the appropriate system parameter.
Learning objectivesThe course goal is to teach students to operate the device and set up the appropriate system parameter.Upon completion of this course, the students: Know the basic requirement of a synchronizing equipment Understand the meaning of the parameter settings Know how to calculate and change parameters Can apply SYNCHROTACT 5 to specific system Are able to put the SYNCHROTACT 5 into operation
ParticipantsProject design, commissioning, instrumentation and control engineersOperating, testing and maintenance personnelSales personnel who wish to gain a basic knowledge as well as a system overview
PrerequisitesBasic knowledge in electronics and electrical machines
TopicsBasic synchronizing theory Paralleling conditions Principle of paralleling Modes to paralleling Effects of bad paralleling Hardware-specific information Channel configurations Software and parameter setting How to use the SynView Tool Test and commissioning aspects
MethodsLecturesPractical exercises using generator simulator and SYNCHRO-TACT rack
Duration2 days Number of Participants: max. 6Tailor made on site courses on request
J950PSR2-FUPLA2 Programming
Course goalThe units of the PSR programmable high-speed The units of the PSR programmable high-speed controller make up a universal control, regulation and monitoring system which has been spe-cially devised for power converters. PSR devices have operated successfully for years in complex high speed controlling sys-tems for Variable speed drives High power frequency converters Static Var-compensator Large rectifier plants Excitation systems
The course goal is to teach the student how to use the FUPLA2 programming tool with the help of table models with PSR hard-ware. Most of the time the student will work on his own by pro-gramming prepared projects.
Learning objectivesUpon completion of this course, the students are able to: Address the important device types Write application programs with FUPLA2 Use the FUPLA2 Debugger Modify existing FUPLA projects
ParticipantsProject design and commissioning engineersTesting engineers, who use a standardized PSR system
PrerequisitesKnowledge in electronics and digital techniquePersonal Computer knowledge
TopicsIntroduction to PSR2 technologyFunctions and setting of the PSR2 devices, such as Processing unit I/O modules Gate control unit ARCnet devicesOperating Program Language FUPLA2 PTS Shell Editor Configuration manager Code generation Debugger, diagnosis PSRView application Function block libraryProgramming aspects How to set up a project Program structure Data formats Memory mapping Macro technique
MethodsLecturesExercises using the programming tools on table models
Power Electronics and Medium Voltage Drives
Course Program 2013 | ABB University Switzerland 19
Duration3 days Max. 8 participantsTailor made and on-site training courses on request
G711ACS 1000 Service and Commissioning
Course goalThe goal of this course is to introduce and instruct the service and commissioning engineer to the ACS 1000. To allow them to learn in a safe and instructive environment the techniques required to carry out the correct procedure in commissioning, servicing and maintaining the ACS 1000.
Learning objectivesUpon completion of this course, the participants will be able to: Understand the drive system topology Carry out basic commissioning, service and maintenance work as well as fault-tracing. Verify and modify drive parameters Locate and replace faulty hardware components Using MV Drive Portal database to update the knowledge of the drive, get familiar with spare parts and warranty issues han-dling Start the certification program for commissioning; after com-pletion of the certification program the participants are allowed to commission the medium voltage drive system.
ParticipantsCommissioning and service engineers, testing and maintenance personnel of ABB or certified technical partners
Prerequisites Good engineering knowledge of AC drives and motors Personal computer knowledge Laptop with DriveDebug and DriveWindow loaded, fiber optic programming tool (RUSB-02 or PCMCIA equivalent) Successful completion of the e-learning course (G711e) The participant will be enrolled automatically into the e-learning course G711e by applying for the G711 course.
Topics e-learning course (G711e)Generalities ABB medium voltage drives family overview Three-level inverter topology, DTC control Options and typical applicationsControl hardware description Component and PCB functions Main circuit diagram PCB settings and configurationHardware description Air cooled drive Water cooled drive ACS 1000i driveProtection concept Fault classes Protective reactions
G700ACS 1000 Operation and Maintenance
Course goalThe goal of this course is to train the participants in the safe operation, control, configuration, troubleshooting and mainte-nance of the ACS 1000.
Learning objectivesThe course goal is to teach students to operate, maintain and troubleshoot the ACS 1000 drive, air-cooled and water-cooled units.Upon completion of this course, students will be able to locate the hardware components, to verify and replace drives parts and to perform preventive maintenance.The use of the available programming and troubleshooting tools is trained by practical operating exercises.
ParticipantsElectricians, technicians and engineers who operate, maintain or troubleshoot ACS 1000
Prerequisites Basic knowledge of AC motors and drives Basic knowledge of MS Windows based computers
TopicsGeneralities ACS 1000 family overview, system requirements AC motor and DTC control Medium voltage safety requirementsHardware description (power electronics & control) Component and PCB functions Hardware schematics and electrical drawings PCB settings and configuration ACS 1000i characteristicsWater-cooled system Water circuits description Preventive maintenanceOperation Energize / de-energize the drive, start-stop sequence Local operation with drive control panel and DriveWindow
tool Remote controlSoftware introduction Software structure, parameters description Application configuration, parameter settingsFault tracing and troubleshooting Alarm and fault indications Checking and replacing PCBs and components Using DriveWindow SW tool for configuration and trouble-
shooting Getting help from ABB
MethodsLectures and demonstrationsPractical exercises with training equipmentFactory visit
Follow-up trainingG794 DriveMonitorTM Operation & Maintenance
Power Electronics and Medium Voltage Drives
20 ABB University Switzerland | Course Program 2013
ABB University SwitzerlandCourse Schedule 2013
= LC Power Electronics and Medium Voltage Drives, Turgi
Legend: E= English, G= German = public holiday
Organising Learning Centre (LC): = LC Machines, Birr
No. days remarksPower Electronics and Medium Voltage Drives Basic Courses Excitation Systems and Synchronous Machines Fundamentals J990 2 Thu-FriMV Drives Introduction 1 (e-learning) G790e n.a. MV Drives Introduction 2 (e-learning) G791e n.a. Product Courses High Power Rectifier Systems J201 1 on requestHigh Power Rectifier Introduction (e-learnining) J201e 1 High Power Rectifier Systems Service and Commissioning J210 5 Mon-FriHigh Power Rectifier Systems Operation and Maintenance J220 4 on requestFOCS Level 1 J251 2 Mon-TueFOCS Level 2 J252 2 Wed-ThuUNITROL P Operation and Maintenance J320 5 on requestUNITROL P Service and Commissioning J340 5 on requestUNITROL P Hands-on and Update Training J390 3 on requestUNITROL F Operation and Maintenance J520 5 on requestUNITROL F Service and Commissioning J540 5 on requestUNITROL F Hands-on and Update Training J590 3 on requestUNITROL 1000 Service and Commissioning J130 3 on requestUNITROL 1010/1020 Service and Commissioning J131 4 Tue-FriUNITROL 5000 Operation and Maintenance J620 5 on requestUNITROL 5000 Service and Commissioning J640 5 on requestUNITROL 5000 Hands-on and Update Training J649 3 on requestUNITROL 6800 Service and Commissioning J680 5 on requestUNITROL 6080 Service and Commissioning J681 5 Mon-WedUNITROL 6800 Operation and Maintenance J683 5 on requestUNITROL 6080 Operation and Maintenance J684 5 on requestUNITROL 6080 Hands-on and Update Training J688 3 Mon-WedUNITROL 6800 Upgrade Training UN6080 to UN6800 J692 2 Thu-FriUNITROL 6000 Control Builder Programming for UNITROL 6000 J693 5 Mon-FriPCS 6000 BASIC - Operation and Maintenance J710 5 on requestPCS 6000 EXPERT - Service and Commissioning J715 5 on requestPSR2-FUPLA2 Programming J950 5 Mon-FriSYNCHROTACT 5 Operation and Commissioning J900 2 Thu-FriACS 1000 Operation and Maintenance G700 3 Mon-WedACS 1000 Service and Commissioning G711 3 Mon-WedACS 1000 Hands-on Training G719 1 ThuACS 1000 & ACS 6000 Service and Commissioning combined course G720 5 Mon - FriACS 1000 & ACS 5000 Service and Commissioning combined course G721 5 Mon - FriACS 5000 & ACS 6000 Service and Commissioning combined course G722 5 Mon - FriACS 5000 Air Cooled Operation and Maintenance G731 3 Wen - FriACS 5000 Water Cooled Operation and Maintenance G732 4 Mon - ThuACS 5000 Service and Commissioning G741 4 Mon - ThuACS 5000 Hands-on Training G749 1 FriACS 6000 Operation and Maintenance G750 4 Mon - ThuACS 6000 Service and Commissioning G761 4 Mon - WedACS 6000 Hands-on Training G769 1 ThuACS 2000 Operation and Maintenance G770 3 Mon-WedACS 2000 Service and Commissioning G780 4 Mon - ThuACS 2000 Sales (e-learning) G786e n.a. -PSR Cycloconverter Drive Operation and Maintenance G870 3 on requestACS 6000c Cycloconverter Operation and Maintenance G875 4 on requestDriveMonitorTM Operation and Maintenance G794 1 Thu / FriDriveMonitorTM Service and Commissioning G795 2 -MEGADRIVE LCI with PSR2 Operation and Maintenance G800 4 Mon - ThuMEGADRIVE LCI with PSR2 Service and Commissioning G810 5 Mon-FriMEGADRIVE LCI with AC 800PEC Operation and Maintenance G820 4 -MEGADRIVE LCI with AC 800PEC Service and Commissioning G830 5 Mon-FriMEGADRIVE LCI with AC 800PEC Hands-on and Update Training G839 3 Mon-WedMEGATROL Operation and Maintenance G840 5 on requestMEGATROL Service and Commissioning G850 3 Mon-WedAC 800PEC Hardware and Tools J400 2 Thu-FriAC 800PEC Control Builder J410 5 Mon-FriAC 800PEC Matlab/Simulink J450 3 Wed-Fri
Machines Electrical Machines Operation and Maintenance G911 4 on request
Power Electronics and Medium Voltage Drives
Course Program 2013 | ABB University Switzerland 21
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Power Electronics and Medium Voltage Drives
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ng)
G76
1eA
CS
600
0 S
&C
(e
Lear
ning
)
G72
0A
CS
100
0 an
d A
CS
600
0 S
&C
co
mb
ined
tra
inin
g
5 d
ays
AC
S 1
000
& A
CS
500
0 S
&C
co
mb
ined
tra
inin
g
G71
1e
AC
S 1
000
S&
C
(eLe
arni
ng)
G74
1eA
CS
500
0 S
&C
(e
Lear
ning
)
G72
1A
CS
100
0 an
d A
CS
500
0 S
&C
co
mb
ined
tra
inin
g
AC
S 6
000
& A
CS
500
0 S
&C
co
mb
ined
tra
inin
g
G76
1e
AC
S 6
000
S&
C
(eLe
arni
ng)
G74
1eA
CS
500
0 S
&C
(e
Lear
ning
)
G72
2A
CS
600
0 an
d A
CS
500
0 S
&C
co
mb
ined
tra
inin
g
Tak
e th
e rig
ht t
rain
C
ours
e S
elec
tion
Tab
le
MV
Driv
es
optio
nal
req
uire
d
targ
et g
roup
reco
mm
end
ed
Power Electronics and Medium Voltage Drives
Course Program 2013 | ABB University Switzerland 23
J950
P
SR
/FU
PLA
2 P
rogr
amm
ing
5 d
ays
PS
R-C
yclo
con
vert
er
G87
0 P
SR
Cyc
loco
nver
ter
Driv
e O
&M
3 d
ays
G87
5 A
CS
600
0c C
yclo
conv
erte
r O
&M
4 d
ays
AC
S 6
000c
Cyc
loco
nve
rter
Op
erat
ion
Mai
nten
ance
E
lect
ricia
n S
ales
AC
S 6
000
G76
1e
AC
S 6
000
S&
C
eLea
rnin
g
3 d
ays
G76
1 A
CS
600
0 S
&C
G76
9 A
CS
600
0
Han
ds-
on T
rain
ing 1
day
G74
9 A
CS
500
0 H
and
s-on
Tra
inin
g 1 d
ay
G75
0 A
CS
600
0 O
per
atio
n &
Mai
nten
ance
4 d
ays
ME
GA
DR
IVE
LC
I wit
h P
SR
2 G
810
ME
GA
DR
IVE
LC
I with
PS
R2
S&
C
G80
0 M
EG
AD
RIV
E L
CI w
ith P
SR
2 O
&M
4 d
ays
J950
P
SR
/FU
PLA
2 P
rogr
amm
ing
5 d
ays
AC
S 5
000
G74
1e
AC
S 5
000
S&
CeL
earn
ing
G74
1 A
CS
500
0 S
&C
4 d
ays
G73
1 A
CS
500
0 A
IR C
OO
LED
O
per
atio
n &
Mai
nten
ance
3 d
ays
G73
2 A
CS
500
0 W
ATE
R C
OO
LED
O
per
atio
n &
Mai
nten
ance
4 d
ays
Ser
vice
& C
omm
issi
onin
g Te
stin
g A
pp
licat
ion
Eng
inee
ring
G79
4 D
riveM
onito
rO
&M
S&
C
TM
G79
0e
MV
Driv
es F
und
amen
tals
(e
Lear
ning
)
G79
1e
MV
Driv
es P
rod
uct
Ove
rvie
w
(eLe
arni
ng)
AC
S 2
000
G78
0 A
CS
200
0 S
ervi
ce &
Com
mis
sion
ing
4 d
ays
G77
0 A
CS
200
0 O
per
atio
n &
Mai
nten
ance
3 d
ays
G71
1e
AC
S 1
000
S&
C
eLea
rnin
g
3 d
ays
G71
9 A
CS
100
0 H
and
s-on
Tra
inin
g
1 d
ay
G70
0 A
CS
100
0 O
per
atio
n &
Mai
nten
ance
3 d
ays
AC
S 1
000
G71
1 A
CS
100
0 S
&C
G79
5 D
riveM
onito
rTM
2 d
ays
1 d
ay
5 d
ays
ME
GA
DR
IVE
LC
I wit
h A
C80
0PE
C
G83
0 M
EG
AD
RIV
E L
CI w
ith A
C80
0 P
EC
S
&C
5 d
ays
G82
0 M
EG
AD
RIV
E L
CI w
ith A
C80
0 P
EC
O
&M
4 d
ays
G83
9 H
and
s-on
and
U
pd
ate
Trai
ning
3 d
ays
J410
A
C 8
00P
EC
Con
trol
B
uild
er
5 d
ays
AC
S 1
000
& A
CS
600
0 S
&C
co
mb
ined
tra
inin
g
G71
1e
AC
S 1
000
S&
C
(eLe
arni
ng)
G76
1eA
CS
600
0 S
&C
(e
Lear
ning
)
G72
0A
CS
100
0 an
d A
CS
600
0 S
&C
co
mb
ined
tra
inin
g
5 d
ays
AC
S 1
000
& A
CS
500
0 S
&C
co
mb
ined
tra
inin
g
G71
1e
AC
S 1
000
S&
C
(eLe
arni
ng)
G74
1eA
CS
500
0 S
&C
(e
Lear
ning
)
G72
1A
CS
100
0 an
d A
CS
500
0 S
&C
co
mb
ined
tra
inin
g
AC
S 6
000
& A
CS
500
0 S
&C
co
mb
ined
tra
inin
g
G76
1e
AC
S 6
000
S&
C
(eLe
arni
ng)
G74
1eA
CS
500
0 S
&C
(e
Lear
ning
)
G72
2A
CS
600
0 an
d A
CS
500
0 S
&C
co
mb
ined
tra
inin
g
Tak
e th
e rig
ht t
rain
C
ours
e S
elec
tion
Tab
le
MV
Driv
es
optio
nal
req
uire
d
targ
et g
roup
reco
mm
end
ed
Power Electronics and Medium Voltage Drives
24 ABB University Switzerland | Course Program 2013
SY
NC
HR
OT
AC
T /
UN
ITR
OL
Ser
vice
and
Co
mm
mis
sio
ning
UN
ITR
OL
Op
erat
ion
and
Mai
nten
ance
Hig
h P
ow
er R
ectif
ier
/ C
ont
rol S
yste
m
- S
ervi
ce &
Com
mis
sion
ing
- Te
stin
g -
App
licat
ion
Eng
inee
ring
J990
E
xcita
tion
Sys
tem
s an
d S
ynch
rono
us
Mac
hine
s F
unda
men
tals
J681
U
NIT
RO
L 60
80
Ser
vice
& C
omm
issi
onin
g 5 da
ys
G83
0 M
EG
AD
RIV
E L
CI w
ith
AC
800
PE
C S
&C
5 da
ys
UN
ITR
OL
6000
S&
C
3 da
ys
J688
U
NIT
RO
L 60
80 H
ands
-on
and
Upd
ate
3 da
ys
J692
U
NIT
RO
L 68
00 U
pgra
de
Trai
ning
UN
6080
to U
N68
00
2 da
ys
J693
C
ontr
ol B
uild
er P
rogr
amm
ing
for
UN
ITR
OL
6000
5 da
ys
G83
9 M
EG
AD
RIV
E L
CI w
ith
AC
800
PE
C H
ands
-on
and
Upd
ate
3 da
ys
G85
0 M
EG
ATR
OL
S&
C
3 da
ys
ME
GA
TRO
L
Ser
vice
& C
omm
issi
onin
g
ME
GA
TR
OL
S&
C
J683
U
NIT
RO
L 68
00
Ope
ratio
n &
Mai
nten
ance
5 da
ys
- O
pera
tion
- M
aint
enan
ce
- E
lect
ricia
n
UN
ITR
OL
6000
O&
M
- S
ervi
ce &
Com
mis
sion
ing
- Te
stin
g -
App
licat
ion
Eng
inee
ring
J649
U
NIT
RO
L 50
00 H
ands
-on
and
Upd
ate
3 da
ys
J640
U
NIT
RO
L 50
00
Ser
vice
& C
omm
issi
onin
g 5 da
ys
UN
ITR
OL
5000
S&
C J5
49
UN
ITR
OL
F H
ands
-on
and
Upd
ate
3 da
ys
J540
U
NIT
RO
L F
S
ervi
ce &
Com
mis
sion
ing 5
days
UN
ITR
OL
F S
&C
J900
S
YN
CH
RO
TAC
T 5
O
pera
tion
& C
omm
issi
onin
g
J684
U
NIT
RO
L 60
80
Ope
ratio
n &
Mai
nten
ance
5 da
ys
UN
ITR
OL
5000
O&
M
UN
ITR
OL
F O
&M
J400
A
C 8
00P
EC
Har
dwar
e &
Too
ls
2 da
ys
- C
ontr
ol E
ngin
eerin
g -
Inte
grat
ors
J450
A
C 8
00P
EC
Mat
lab
/ S
imul
ink
3 da
ys
J210
H
PR
S
ervi
ce &
Com
mis
sion
ing
5 da
ys
2 da
ys
J252
FO
CS
Lev
el 2
2 da
ys
J220
H
PR
O
pera
tion
& M
aint
enan
ce
5 da
ys
- O
pera
tion
- M
aint
enan
ce
- E
lect
ricia
n
Co
ntro
l 800
xA
Hig
h P
ow
er R
ectif
ier
J620
U
NIT
RO
L 50
00
Ope
ratio
n &
Mai
nten
ance
5 da
ys
J520
U
NIT
RO
L F
O
pera
tion
& M
aint
enan
ce
5 da
ys
J251
FO
CS
Lev
el 1
J950
P
SR
2/FU
PLA
2 P
rogr
amm
ing
5 da
ys
J410
A
C 8
00P
EC
Con
trol
Bui
lder
5 da
ys
J710
P
CS
600
0 B
AS
ICO
pera
tion
and
Mai
nten
ance
5 da
ys
Co
nver
ter
Pro
duc
ts
J715
P
CS
Recommended