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PROJECT: INTECH PHARMA PVT LTD Document No.EESPL/DVS/001/EC/Ind/2016-17/041 PRE-FEASIBILITY REPORT
1 ENKAY ENVIRO SERVICES PVT. LTD
PRE-FESIBILITY REPORT
For
Proposed Expansion of Existing
Pesticide plant for manufacturing of
Technical grade Pesticides
By
INTECH PHARMA PVT LTD
At Khasra 147 village – BiratiyaKalan,Tehsil –
Raipur,Distt – Pali (Rajasthan)
ENVIRONMENTAL CONSULTANT:
ENKAY ENVIRO SERVICES PVT. LTD. (An ISO 9001:2008 Certified Firm)
(Serial no. 38 as per the List of Accredited EIA Consultant Organizations as on August 05, 2016 Rev. 44)
Corporate Office: LG-6, ARG Corporate Park, Gopal Bari, Ajmer Road, Jaipur
Phone: - 0141-2363996, 4023996, Fax:-5118996 Email- info@enkayenviro.com, Website: www.enkayenviro.com
SEPTEMBER, 2016
PROJECT: INTECH PHARMA PVT LTD Document No.EESPL/DVS/001/EC/Ind/2016-17/041 PRE-FEASIBILITY REPORT
2 ENKAY ENVIRO SERVICES PVT. LTD
SECTION-I
EXECUTIVE SUMMARY
SR. NO PARTICULARS PAGE NO
1.1 PLANT FEATURES AND PRODUCTION
CAPACITY
3
1.2 SALIENT FEATURES OF THE PROJECT 3
1.3 CONCLUSION 4
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3 ENKAY ENVIRO SERVICES PVT. LTD
1 EXECUTIVE SUMMARY
1.1 Plant Features and Production Capacity
Intech Pharma Pvt Ltd proposes Expansion of Existing Pesticide plant for
manufacturing of Technical grade Pesticides at khasra no 143 village –
Biratiya Kalan, Tehsil – Raipur,Distt – Pali (Rajasthan).The proposed
expansion project falls under category 5 (b), Pesticides industry and
pesticide specific intermediates (excluding formulations) which shall be
treated as category “A” as per the EIA notification dated 14th September
2006 as amended till date.
The plot is an Industrial land. Plot area of the project is 42907 Sq.Mts.
around 14247.85 m2 (~ 33.20 %) of total plot area is being/will be
developed as greenbelt. Total cost of the project will be approx. INR 27.0
Crores based on present rates
1.2 Salient Features of the project
S.NO Parameters Description
1 Plant capacity
Name of Product Quantity in MT/Year
Technical Product
Existing Proposed Total
Methyl Bromide 0 10000 10,000
Chloropicrin 0 10000 10000
Aluminum Phosphide
0 10000 10000
Zinc Phosphide 0 10000 10000
By Product
H3PO4 (55-60%)
0 1656 1656
Sulphuric Acid (50%-55 % )
0 6660 6660
Sodiuim Bromide (15%-20%)
0 1500 1500
PROJECT: INTECH PHARMA PVT LTD Document No.EESPL/DVS/001/EC/Ind/2016-17/041 PRE-FEASIBILITY REPORT
4 ENKAY ENVIRO SERVICES PVT. LTD
Caustic Solution 10%
0 7296 7296
Formulation Product
Solid 0 33312-35700
33312-35700
Liquid 4000 10000 14000
2 Total area of
the plant
42907 m2
3 Capital cost Rs. 27.0 crores
4 Water
requirement
Daily fresh water demands 123.5 KLD in which around 93.5
KLD will be required for industrial purposes (process and
utilities), 20 KLD water will be required for domestic
purposes.10 KLD for greenbelt. 24 KLD water will be recycled
in the cooling tower.
5 Source of water Water demand of the industry will be met from tanker supply
6 Waste water
generation
Domestic : 18 KLD which will be treated in STP and then ETP
7 Manpower 430 persons
8 Fuel
Requirement
HSD will be used for the proposed DG set and Boiler.
9 Power Methyl Bromide: Plant Load 800 KW & 1000 KVA
Transformer, Source RSEB
Aluminum Phosphide/ Zinc Phosphide:1000 KVA
Chloropicrin: No heating is required, Only Chilling plant is
required, and Power will be drawn from 1000 KVA
1.3 Conclusion
Basic facilities of infrastructure Like Storage area, processing area, internal
roads etc. is being/shall be developed on the Project site. Transportation of
raw material and finished goods is being/will be carried out through
existing internal roads and finally through the existing national highway.
During the construction phase, around 100 workers and during operational
phase around 330 workers will be required .Local skilled and semi-skilled
workers will be engaged during construction phase of the project.
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SECTION –II
INTRODUCTION OF THE PROJECT / BACKGROUND INFORMATION
SR. NO PARTICULARS PAGE NO
2.1 IDENTIFICATION OF PROJECT AND
PROJECT PROPONENT
6
2.2 BRIEF DESCRIPTION OF NATURE OF
THE PROJECT
6
2.3 NEED FOR THE PROJECT AND ITS
IMPORTANCE TO THE COUNTRY AND
OR REGION
6
2.4 DEMAND SUPPLY GAP 7
2.5 IMPORTS VS. INDIGENOUS
PRODUCTION
8
2.6 EXPORT POSSIBILITY 8
2.7 DOMESTIC/EXPORT MARKETS 8
2.8 EMPLOYMENT GENERATION (DIRECT
AND INDIRECT) DUE TO THE PROJECT
9
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SECTION –II
INTRODUCTION OF THE PROJECT / BACKGROUND INFORMATION
2.1 Identification of Project and project Proponent
As per the EIA notification dated 14th September, 2006, as amended till
date, the proposed project falls under category 5(b), Pesticides Industry
and Pesticide Specific Intermediates of Activity: Manufacturing Process,
which shall be treated as Category “A”.
Manufacturing of Pesticides used for the pest control in the agriculture &
public health. The raw materials and finished products are chemicals and
will be manufactured with most modern technology which will be
environment friendly.
2.2 Brief Description of Nature of the Project
Proposed project is an expansion of pesticide manufacturing plant which
will include Methyl Bromide, Chloropicrin, and Zinc Phosphide, Aluminum
Phosphide at khasra No. 143 village – Biratiya Kalan,Tehsil – Raipur,Distt
– Pali (Rajasthan)
2.3 Need for the Project and its Importance to the Country and
or Region
Pesticide usage has become essential in order to maximize agriculture
production and reduce public health pestilence. The rapid changes in
cropping patterns, increased fertilization and adoption of programs for
high yielding varieties have all contributed to increased use of pesticides.
Agriculture is an important sector of the Indian economy and vital for the
food and nutritional security of the nation. Ensuring food security for more
than 1 billion Indians with diminishing cultivable land resources is a
herculean task. This necessitates use of high yielding variety of seeds,
balanced use of fertilizers, judicious use of quality pesticides along with
PROJECT: INTECH PHARMA PVT LTD Document No.EESPL/DVS/001/EC/Ind/2016-17/041 PRE-FEASIBILITY REPORT
7 ENKAY ENVIRO SERVICES PVT. LTD
education of farmers and use of modern farming techniques. In order to
meet the needs of a growing population, agricultural production and
protection technology have to play a crucial role. Substantial food
production is lost due to insect pests, plant pathogens, weeds, rodents,
birds, nematodes and during storage.
Pesticides industry has developed substantially and has contributed
significantly towards India’s agriculture and public health. In value terms
the size of the Indian pesticide industry is $3.8 billion in the year 2011.
India is a predominant exporter of pesticides to USA, Europe and African
countries.
Pesticides are essential input for agriculture and the project will provide
adequate availability of the required products at cheaper rates and will
also reduce the import quantities.
2.4 Demand Supply Gap
The Indian pesticides industry is characterized by low capacity utilization.
The present total installed capacity is 146,000 tonnes and has a low
capacity utilization of< 60%. The industry suffers from high inventory
owing to seasonal and irregular demand on account of monsoons. The
consumption of pesticides in India is low in comparison to other countries.
There is a marked difference in the consumption pattern of pesticides in
India vis-à-vis the rest of the world .Insecticides account for 76% of the
total domestic market. On the other hand, herbicides and fungicides have
a significantly higher share in the global market. Crops like cotton, wheat
and rice to gather account for 70% of total agrochemical consumption. The
consumption of pesticides in India is low in comparison to other countries
.The industry suffers from high inventory (owing to seasonal & irregular
demand on account Of monsoons) and long credit periods to farmers, thus
Making operations' working capital' intensive. India due to its inherent
strength of low-cost flow manufacturing and qualified low-cost manpower
is a net exporter of pesticides to countries such as USA and Some
European & African countries Exports formed~37% of total industry
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turnover in FY 13.
Since the requirement of Pesticides is increasing @ 10% to 15% every
year, there is a huge gap between the demand and supply
2.5 Imports vs. Indigenous Production
India is the 4th largest producer of pesticides after USA, Japan and China.
India is the second largest producer of pesticides in Asia. The Indian
pesticides industry has been growing at 8-9% p.a. over the past five years
(FY07-FY11).Industry size is estimated to be $3.8 billion in FY11 with
exports accounting for 50% of the market. Over the XIIth plan period, the
segment is expected to grow at 12-13% p.a.with domestic demand
growing at 8-9% p.a. and export demand at 15-16%p.a.Three broad
categories of companies are present in the industry-Multi-National, Indian
including the public sector companies and small sector units. There are
about 125 technical grade pesticides manufacturers in the country of which
about 60 are in the organized sector, and 10 are, multinationals. There are
about 800 pesticides formulators in the country .Most Indian technical
manufacturers are focused on off patent pesticides.
At present more than 70% requirement is fulfilled by import and there is
urgent need to create indigenous manufacturing facilities to provide better
Quality at optimum cost.
2.6 Export Possibility
Global generic market of pesticides was $45 billion. Export opportunities
for Indian companies are immense with Key markets being USA, France,
Netherlands, South Africa, and Bangladesh. All the products have very high
possibilities of Export
2.7 Domestic/Export Markets
The Indian pesticides industry grew at a rate of 8-9% over the past five
years (fy07-fy11) .industry size is estimated to be $3.8 billion in FY11
With exports accounting for~50% of the market .Over the XIIth plan
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period, the segment is expected to grow at 12-13%p.a. with domestic
demand growing at 8-9% p.a. and export demand growing at 15-16%
P.A. Based on the Export Potential and Potential for increased penetration
in the domestic market, the Indian agrochemical industry target a size of
US $7.7 billion by FY17.
The technical grade pesticides will be sold to many formulators all over the
country. At the same time export will be done to Middle East, Latin
America and south Asian countries
2.8 Employment Generation (Direct and Indirect) due to the
project
During the construction phase, around 100 workers and during operational
phase around 330 workers (including contractors) will be required .Local
skilled and semi-skilled workers will be engaged during construction phase
of the project. Local skilled and semi-skilled workers will be engaged
during construction phase. The positives impact includes enhanced direct
employment for technical/ administrative works and in direct employment
opportunities for transporters of raw materials and finished goods.
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SECTION -III
PROJECT DESCRIPTION
SR. NO PARTICULARS PAGE NO
3.1 TYPE OF PROJECT INCLUDING INTERLINKED AND
INTERDEPENDENT PROJECTS, IF ANY
11
3.2 LOCATION (MAP SHOWING GENERAL LOCATION,
SPECIFIC LOCATION AND PROJECT BOUNDARY &
PROJECT LAYOUT) WITH CO-ORDINATES
11
3.3 DETAILS OF ALTERNATE SITES CONSIDERED AND
THE BASIS OF SELECTING THE PROPOSED SITE,
PARTICULARLY THE ENVIRONMENTAL
CONSIDERATIONS GONE INTO SHOULD BE
HIGHLIGHTED
11
3.4 SIZE OR MAGNITUDE OF OPERATION 12
3.5 PROJECT DESCRIPTION WITH PROCESS DETAILS
(SCHEMATIC DIAGRAM/ FLOWCHART SHOWING THE
PROJECT LAYOUT, COMPONENTS OF PROJECT ETC.
SHOULD BE GIVEN)
12
3.6 RAW MATERIALS REQUIRED ALONG WITH
ESTIMATED QUANTITY, LIKELY SOURCE,
MARKETING AREA OF FINAL PRODUCTS, MODE OF
TRANSPORT OF RAW MATERIAL AND FINISHED
PRODUCT
20
3.7 RESOURCE OPTIMIZATION/RECYCLING AND REUSE
ENVISAGED IN THE PROJECT, IF ANY, SHOULD BE
BRIEFLY OUTLINED
21
3.8 AVAILABILITY OF WATER ITS SOURCE,
ENERGY/POWER REQUIREMENT AND SOURCE
SHOULD BE GIVEN
21
3.8.1 POWER REQUIREMENT 21
3.8.2 FUEL REQUIREMENT 21
3.8.3 WATER REQUIREMENT 22
3.9 QUANTITY OF WASTES TO BE GENERATED (LIQUID AND
SOLID) AND SCHEME FOR THEIR
MANAGEMENT/DISPOSAL
24
3.9.1 WASTE WATER GENERATION 24
3.9.2 HAZARDOUS WASTE AND OTHER SOLID WASTE 24
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Section -III
PROJECT DESCRIPTION
3.1 Type of Project Including Interlinked And Interdependent
Projects, if any
As per the EIA notification dated 14th September, 2006, as amended till
date, the proposed project falls under category 5(b), Pesticides Industry
and Pesticide Specific Intermediates of Activity: Manufacturing Process,
which shall be treated as Category “A”.
3.2 Location (map Showing General Location, specific Location
and Project boundary & Project Layout) with co-ordinates.
The project is coming at Khasra no 143, village – Biratiya Kalan,Tehsil –
Raipur,Distt – Pali (Rajasthan).The project site falls in geological survey of
India of toposheet no-45 J-4 & 45 F-16. The co-ordinates of the project
site are given below:
Table: 3.1: Co-ordinates of the project site
Corner Latitude Longitude
A 26°7'7.29” 74°5'34.86"
B 26°07'09.05” 74°05'30.72"
C 26°07'04.88” 74°05'29.34"
D 26°07'05.97” 74°05'24.79"
E 26°07'08.74” 74°05'25.64"
F 26°07'10.49” 74°05'20.49"
G 26°07'12.87” 74°05'21.54"
H 26°07'11.37” 74°05'26.45"
I 26°07'10.36” 74°05'26.11"
J 26°07'09.40” 74°05'30.57"
K 26°07'15.64” 74°05'32.83"
L 26°07'13.59” 74°05'37.95"
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Map Showing General Location, specific Location and Project boundary &,
Toposheet (buffer map of 10 km radius from the project site) Project
Layout is enclosed at Annexure-1, 2, 3 & 4 respectively.
3.3 Details of alternate sites considered and the basis of
selecting the proposed site, particularly the environmental
considerations gone in to should be highlighted
Proposed site is owned by the proponent and same is situated in the
notified RIICO industrial area hence, alternative sites are not identified.
3.4 Size or Magnitude of Operation
Plot area of the project consists of 42907m2 of land which includes
manufacturing of technical grade pesticides plant. Details Of the Proposed
products are listed below:
Name of Product Quantity in MT/Year
Technical Product
Existing Proposed Total
Methyl Bromide 0 10000 10,000
Chloropicrin 0 10000 10000
Aluminum Phosphide 0 10000 10000
Zinc Phosphide 0 10000 10000
By Product
H3PO4 (55-60%) 0 1656 1656
Sulphuric Acid (50%-55 % ) 0 6660 6660
Sodiuim Bromide (15%-20%) 0 1500 1500
Caustic Solution 10% 0 7296 7296
Formulation Product
Solid 0 33312-35700 33312-35700
Liquid 4000 10000 14000
Plot area of the project consists of 42907m2 of land which includes
manufacturing of technical grade pesticides plant. It is proposed to
manufacture four pesticide products on a daily basis based on the
prevailing market requirement. Details of all the existing and proposed
products are listed below:
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Table. 3.2: List of Proposed Products and Production Capacity
Name of Product Quantity in MT/Year
Technical Product
Existing Proposed Total
Methyl Bromide 0 10000 10,000
Chloropicrin 0 10000 10000
Aluminum Phosphide 0 10000 10000
Zinc Phosphide 0 10000 10000
By Product
H3PO4 (55-60%) 0 1656 1656
Sulphuric Acid (50%-55 % ) 0 6660 6660
Sodiuim Bromide (15%-20%) 0 1500 1500
Caustic Solution 10% 0 7296 7296
Formulation Product
Solid 0 33312-35700 33312-35700
Liquid 4000 10000 14000
3.5 Project Description with process details (Schematic
diagram/ flowchart showing the project layout,
components of project etc. should be given)
Manufacturing process steps of pesticides with their mass balance are
described in this section
A. Chloropicrin
1) The Raw material are charged into reaction vessel as per
stoichiometry
2) The reaction is taken place in standard temperature & pressure
converting the raw material into product Chloropicrin
3) Chloropicrin is separated from caustic solution by layer separation
4) The caustic soda is again recharged with chlorine to produce sodium
hyporchloride Process Flow Chart quantities (From RM to FG)
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TABLE 3.3: MATERIAL BALANCE FOR CHLOROPICRIN
Sr No Raw Material Input/MT of Product ( MT)
1 Nitromethane 0.38 2 Bleach 1.35
3
Total 1.73
Sr. No
Output /MT of Product Remark
Product Liquid Effluent
Air Emission
Recovery Solid Waste
1 Chloropicrin 1
2 Bleach 0.73
5 Total 1.73
B. Methyl Bromide
1) The Raw material are charged into reaction vessel as per
stoichiometry
2) The reaction is taken place in standard temperature & pressure
converting the raw material into product Methyl Bromide
3) The Methyl Bromide is then purified to remove the inorganic
bromides with the caustic soda solution and soda ash solution
4) The Methyl Bromide is scrubbed in Sulphuric acid to remove
moisture in the Methyl Bromide
5) The methyl bromide is liquefied and stored in the storage tank
Reactor
Chloropicrin
Caustic Soda
Nitro methane Sodium Hypochlorite
, Br
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6) The Additive warning agent chloropicrin is added in formulating
tank.
7) The formulated Methyl Bromide is packed in assorted packing in
cans and cylinders
Process Flow Chart
Reactor
CH3Br, (HBr , Br2 )
Inorganic bromide are removed by rinsing in
NAOH and then subsequently in Soda ash
Drying of the product by sulfuric
CH3Br
Condensation / Liquefaction of gaseous product
CH3Br
Storage for formulation with Chloropicrin
CH3Br
Packing in to assorted packages
Addition /Mixing /formulating with
Chloropicrin
Dispatch
CH3OH Br
S
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TABLE 3.4: MATERIAL BALANCE FOR METHYL BROMIDE
Sr No Raw Material Input/MT of Product (
MT) 1 Bromine 0.84
2 Sulphur 0.05
3 Methanol 0.34
4 Water 0.03
5 Caustic 0.02
6 Soda Ash 0.02
Total 1.3
Sr No Output /MT of Product Remark
Product Liquid Effluent
Air Emission
Recovery Solid Waste
1 Methyl Bromide
0.924
2 Sulphuric Acid
0.26 Combined is Spent Acid which is a By Product
3
4 Sodium
Bromide 0.116 Sodium
Bromide is By Product
5 Total 1.3
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C. Aluminum Phosphate
Process Description Zinc Phosphide is manufactured by reacting Zinc and Phosphorous in a
closed reactor. Zinc Phosphide is formed, instantaneously liberating heat
of reaction which externally control to circulating water in jacket of
reactor.
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After complete the reaction, Technical Zinc Phosphide generated, which is
finally blended with other ingredients as per the market demand.
During the course of reaction, P2O5 (as H3PO4 mist) generated, which are
pass through scrubber, followed with mist eliminator so as to control the
emission of pollutant. Dilute Phosphoric Acid is generated as by-product.
TABLE 3.5: MATERIAL BALANCES FOR ALUMINUM PHOSPHATE
Sr No Raw Material Input/MT of Product (
MT)
1 Zinc -Powder 0.76
2 Phosphorous 0.276
3 Water 0.046
Total 1.082
Sr No Output /MT of Product Remark
Product Liquid
Effluent
Air
Emission
Recovery Solid
Waste
1 Aluminum
Phosphide
1
2 Phosphoric
Acid ( 50
%)
0.082 Phosphoric
Acid is
scrubbed
Total 1.082
D. Zinc Phosphide
Process Description
Zinc Phosphide is manufactured by reacting Zinc and Phosphorous in a
closed reactor. Zinc Phosphide is formed, instantaneously liberating heat
of reaction which externally control to circulating water in jacket of
reactor.
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After complete the reaction, Technical Zinc Phosphide generated, which is
finally blended with other ingredients as per the market demand.
During the course of reaction, P2O5 (as H3PO4 mist) generated, which are
pass through scrubber, followed with mist eliminator so as to control the
emission of pollutant.
Dilute Phosphoric Acid is generated as by-product.
TABLE: 3.6 MATERIAL BALANCE ZINC PHOSPHIDE
Sr
No
Raw Material Input/MT of Product (
MT)
1 Zinc -Powder 0.76
2 Phosphorous 0.276
3 Water 0.046
Total 1.082
SrNo Output /MT of Product Remark
Product Liquid
Effluent
Air
Emission
Recovery Solid
Waste
1 Zinc
Phosphide
1
2 Phosphoric
Acid ( 50 %)
0.082 Phosphoric
Acid is
scrubbed
Total 1.082
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3.6 Raw Materials required along with estimated quantity, likely
source, marketing area of final products, mode of transport of
raw material and finished product
Raw material shall be sourced from registered supplier within India and
Imported (if required) based on the need and availability. Details of raw
material along with the Quantity and Means of storage is given in Table
3.5
Table 3.5: Details of Raw Material with Quantity
Chloropicrin
Sr No Name of Raw
material
Physical state at
ambient temp
Type/mode of
storage Purity MT/Month
1 Sodium
Hypochloride Liquid Tankers 99%
3160 tonns
(10%)
2 Nitromethane Liquid Drum /Storage
Tanks 99% 1125 Tonnes
Methyl Bromide
Sr
No
Name of Raw
material
Physical
state at
ambient
temp
Type/mode of
storage
Consumption
MT/Month Purity
1 Bromine Liquid ISO Tanker 700 99%
2 Methanol Liquid Under Ground
Storage tank 280 99%
3 Sulphuric Acid Liquid M. S Storage tank 50 99%
4 Sulphur Solid Plastic Bags 46 99%
5 Caustic Soda Solid Plastic Bags 6 99%
6 Soda Ash Solid Plastic Bags 6 99%
Aluminum Phosphide
Sr.
No.
Name of raw
materials
Consumption
(MT/Month) Source
Mode of
storage
Mode of
Transportation
Technical Product
1 Aluminum-Powder 389 Indigenous Bag By road
2 Phosphorous 443 Indigenous Drum By road
Formulation Product
1 Aluminum Phosphide100% 833 Indigenous Drum By road
Aluminium Phosphide 56% -60% 1388-1500 Indigenous Drum By road
2 Ingredient 555-950
i Wax Indigenous Drum By road
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ii Urea Indigenous Bag By road
iii Zn Stearate Indigenous Bag By road
iv Graphite Indigenous Bag By road
Zinc Phosphide
Sr.No.
Name of raw
materials
Consumption
(MT/Month) Source
Mode of
storage
Mode of
Transportation
Technical Product
1 Zinc -Powder 636 Indigenous Bag By road
2 Phosphorous 197 Indigenous Drum By road
Formulation Product
1 Zinc Phosphide 833 Indigenous Drum By road
Zincl Phosphide
(56% -60% 1388-1500 Indigenous Drum By road
2 Ingredient
i Wax
555-950
Indigenous Drum By road
ii Urea Indigenous Bag By road
iii Zn Stearate Indigenous Bag By road
iv Graphite Indigenous Bag By road
3.7 Resource optimization/recycling and reuse envisaged in the
project, if any, should be briefly outlined
Not envisaged
3.8 Availability of water its source, Energy/power requirement
and source should be given
3.8.1 Power Requirement
Methyl Bromide: Plant Load 800 KW & 1000 KVA Transformer, Source
RSEB
Aluminum Phosphide/Zinc Phosphide: 1000 KVA
Chloropicrin: No heating is required, Only Chilling plant is required, and
Power will be drawn from 1000 KVA.
DG set
1 Nos 1000 KVA, Diesel as and when required during power failure
3.8.2 Fuel Requirement
12640 kg/day requirement (wood briquette) for Boiler
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3.8.3 Water Requirement
Daily water demand will be 123.5 KLD which will be sourced from tanker
water supply. By implementing various recycle/reuse schemes water will
be reused/recycled. Water consumption & Waste water generation
breakup is given in Table 3.6
Table 3.6: Water consumption & Waste water generation details
Sr. No Description Water
Consumption
KLD
Waste
Water
Generation
(KLD)
Effluent
Treatment
& Disposal
Facility
1 Domestic 20 18 To STP and
then ETP
2 Process 8.5 - Scrubber
3 Cooling
tower
71 5 To ETP
4 DM Plant 9+16* 1 To ETP
4.1 Boiler 24 2 To ETP
5 Gardening 10+6* - -
6 RO reject - 6 To greenbelt
7 Floor
washing and
equipment
washing
5 5 To ETP
Fresh Water
consumption
123.5
Recycled
water
24 - To cooling
tower
6 - Greenbelt
Total water
consumption
& Waste
water
153.5
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3.9 Quantity of wastes to be generated (liquid and solid) and scheme
for their Management/disposal
3.9.1 Waste Water Generation
The waste water will be generated from the, utilities and domestic area.
Also ,utilities blow down and domestic sewage will be treated in ETP
followed by RO .Total flow of ETP will be 31KLD .Permeate from RO will be
used in cooling tower and reject will sent to greenbelt thus achieving Zero
Liquid Permeate from RO will be reused in cooling tower and reject will be
treated to achieving Zero Liquid discharge.
Reverse osmosis or ultrafiltration is used to recover and concentrate
active ingredients. Effluent treatment normally includes flocculation,
coagulation, settling, carbon adsorption, detoxification of pesticides by
oxidation (using ultraviolet systems or peroxide solutions), and biological
treatment. Exhausted carbon from absorption processes may be sent for
regeneration or combustion
3.9.2 Hazardous Waste and Other Solid Waste
Main solid wastes of concern include process and effluent treatment
sludge, spent catalyst and container residues
Hazardous solid waste shall be handled, stored and disposed of as per
HWR, 2008 amended till date.
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SECTION IV SITE ANALYSES
SR. NO PARTICULARS PAGE NO
4.1 CONNECTIVITY 26
4.1.1 BY ROAD 26
4.1.2 BY RAIL 26
4.1.3 BY AIR 26
4.2 LAND FORM, LAND USE AND LAND
OWNERSHIP
26
4.3 TOPOGRAPHY (ALONG WITH MAP) 26
4.4 EXISTING LAND USE PATTERN
(AGRICULTURE, NON-AGRICULTURE,
FOREST, WATER BODIES (INCLUDING
AREA UNDER CRZ), SHORTEST
DISTANCES FROM THE PERIPHERY OF
THE PROJECT TO PERIPHERY OF THE
FOREST, NATIONAL PARK, WILD LIFE
SANCTUARY, ECO SENSITIVE AREAS,
WATER BODIES (DISTANCE FROM THE
HFL OF THE RIVER), CRZ. IN CASE OF
NOTIFIED INDUSTRIAL AREA, A COPY
OF THE GAZETTE NOTIFICATION
SHOULD BE GIVEN
27
4.5 EXISTING INFRASTRUCTURE 27
4.7 CLIMATIC DATA FROM SECONDARY
SOURCES
28
4.8 SOCIAL INFRASTRUCTURE AVAILABLE
29
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Section IV
SITE ANALYSES
4.1 Connectivity
4.1.1 By Road
The site is well connected to NH-65A (Degana - Raipur), NH-14 (Beawar-
Sirohi-Radhanpur) at an aerial distance ~1.18 Km (SW) ~4.93 Km, (S)
direction.
4.1.2 By Rail
Railway station for public transportation is Sendra & Pali railway station
located at an aerial distance of ~ 11.15 km in (ESE), 86 km, WSW, direction
respectively from the project site.
4.1.3 By Air
Nearest airport from project site is Dabok Airport (UDR) in Udaipur located
at an aerial distance of ~ 167 km (SSW) direction.
4.2 Land Form, Land Use and Land ownership
The site is owned by proponent. The present landuse of the proposed
expansion site is industrial purposes and No permanent change in Land
Use is envisaged.
4.3 Topography
The great Aravali Hills link Pali district with Ajmer, Rajasamand, Udaipur
and Sirohi Districts. Famous River Luni and its tributaries flow through pali
district. The largest dams of this area Jawai Dam and Saradar Samand
Dam are also located in the district. The city is situated at 212 meters
above the sea level. Climatic conditions of the Pali district are some
different than the other Western Rajasthan. The average maximum
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temperature recorded as 340C and minimum average temperature is
200C; whereas maximum temperature recorded as 47.80C and minimum
was 1.0oC during last year, average rainfall of the district was 447.4 mm.
4.4 Existing land use pattern (agriculture, non-agriculture, forest,
water bodies (including area under CRZ), shortest distances from
the periphery of the project to periphery of the forest, national
park, wild life sanctuary, eco sensitive areas, water bodies
(distance from the HFL of the river), CRZ. In case of notified
industrial area, a copy of the Gazette Notification should be given
The proposed expansion project is coming in the existing premises of
Intech Pharma Pvt Ltd at village – BiratiyaKalan,Tehsil – Raipur,Distt –
Pali (Rajasthan)
Water Bodies: Sukari Nadi -2.68 km, NE, Lilri Nadi – 5.29 km, NW
4.5 Existing Infrastructure
The proposed site is a expansion of existing plant and following
Existing Infrastructure are available at site
The Plant & Machinery comprises of the
following:
Capacity Numbers
1 Glass lined reactor 6300 ltrs. 8no.
2 S.S. 316 storage tank 5000 ltrs. 16no.
3 Moisture absorption traps 1000 ltrs 12 nos.
4 Supporting condensers in MSGL- 12 sqmtrs with
necessary lagging covered with glasswool.
8 nos
5 30 TR capacity chilling plant , with 100 HP motor
along with circulation pumps Chilling lines to all
the receiving vessels and delivery lines at -15 C
5 Nos
6 Steam pack boiler 1200 kg/hr. capacity 1no.
7 Transformer 1000 kva. 1no.
8 semi-automatic can filling machine 1no.
9 semi-automatic can sealing machine 1no.
10 Air Compressors 3 Nos.
11 Cooling Towers 4Nos.
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12 25 MT MS storage tank for Methanol & 1no.
13 25kl tank for Sulfuric acid 1no.
14 SS 316 Glass Lined Tanks 35 Nos
15 Fractional Distillation Units Glass Columns with
fittings
10 Nos
16 SS-316 Storage tanks 2 nos.
17 HDPE Storage tanks 15KL 6 nos.
18 DG set 1000 kva 1 no
s.
4.6 Climatic Data from Secondary Sources
The district experiences arid to semi-arid type of climate. Mean annual
rainfall (1971-2005) of the district is 326.8 mm whereas normal rainfall
(1901-1970) is lower than average rainfall and placed at 296.1 mm. The
rainy days are limited to maximum 15 in a year. Almost 80% of the total
annual rainfall is received during the southwest monsoon, which enters
the district in the first week of July and withdraws in the mid of
September. Probability of annual rainfall exceeding 650 mm is only 10%.
However, there is 90% probability that the annual rainfall will be more
than 190 mm. The probability of occurrence of mean annual rainfall is
45%. Drought analysis based on agriculture criteria indicates that the
district is prone to mild and normal type of droughts. Occurrence of
severe and very severe type of drought is very rare. As the district lies in
the desert area, extreme of heat in summer and cold in winter is the
characteristic of the desert. Pali is no exception. Both day and night
temperatures increase gradually and reach their maximum values in May
and June respectively. The temperature varies from 49 degree in summer
to 1 degree in winter. Atmosphere is generally dry except during the
monsoon period. The humidity is highest in August with mean daily
relative humidity is 81%. The annual maximum potential
evapotranspiration in the district is quite high and it is highest (264.7
mm) in the month of May and lowest (76.5 mm) in the month of
December.
(Source: - Central Ground Water Board, Pali, Rajasthan)
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4.7 Social Infrastructure Available
Habitation Village Biratiya Kalan 1.20 km SW; Hajiwas 2.30 km NNE
Education Facility : Mamta Bal Vidhya Mandir, 4.97 Km, SSW, Govt.
School, 1.42 Km SW.
Medical Facility: Govt. Hospital 1.48 Km, SW, PHC Bar 4.59 Km SSE.
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SECTION-V
PLANNING BRIEF
SR. NO PARTICULARS PAGE NO
5.1 PLANNING CONCEPT (TYPE OF
INDUSTRIES, FACILITIES,
TRANSPORTATION ETC) TOWN AND
COUNTRY
31
5.2 POPULATION PROJECTION 31
5.3 LANDUSE PLANNING (BREAKUP
ALONG WITH GREENBELT ETC.)
32
5.4 ASSESSMENT OF INFRASTRUCTURE
DEMAND (PHYSICAL & SOCIAL)
32
5.5 AMENITIES/FACILITIES 32
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SECTION-V
PLANNING BRIEF
5.1 Planning concept (type of industries, facilities, transportation
etc) Town and Country Planning/ Development Authority
Classification
Basic facilities of infrastructure like admin building, processing area,
storage area, internal roads etc. shall be developed on the project site.
Transportation of raw material and finished goods will be carried out
through proposed internal roads and finally through existing National
Highway NH-65A & NH-14
5.2 Population Projection
The project is located in Tehsil Raipur and the population of the study area
is in 10.0 km is approx. 56,337 with 11,951households. The project in
expansion shall lead to additional manpower between 350- 400 local
workers.
S.no
. Name
Househol
d
Populatio
n Males
Female
s
1 Bar 1386 6777 3516 3261
2 Birampuri 120 559 270 289
3 Birantiya Kalan 478 2445 1229 1216
4 Birantiya Khurd 792 3349 1613 1736
5 Dagla 154 665 305 360
6 Dhoolkot 272 1172 539 633
7 Giri 619 3011 1532 1479
8 Hajiwas 302 1217 567 650
9 Jaitpura 233 1084 581 503
10 Jheetra 284 1445 716 729
11 Kalab Kalan 673 3184 1637 1547
12 Kalab Khurd 409 1940 934 1006
13 Khera Deogarh 330 1444 712 732
14 Kheramamawas 227 1080 529 551
15 Khokhari 188 981 490 491
16 Khokhari 188 981 490 491
17 Leelamba 586 2605 1273 1332
18 Madelav 155 670 312 358
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19 Makarwali 74 422 223 199
20 Malni 114 566 273 293
21 Megarda 254 1231 656 575
22 Nimaj 3226 15071 7341 7730
23 Rampura 304 1985 1029 956
24 Rampura Kalan 376 1585 752 833
25 Samokhi 207 868 414 454
Total 11951 56337 2793
3 28404
*Source: Census of India, 2011
5.3 Landuse Planning (breakup along with greenbelt etc.)
Site layout of the proposed project is shown in Annexure -3
5.4 Assessment of Infrastructure Demand (Physical & Social)
Assessment of social infrastructure demand will be done during social
survey to be performed at the time of EIA.
5.5 Amenities/Facilities
The proposed project is in the industrial area hence basic Amenities like
public transport, water supply, telecommunications, educational
institutions, hospitals etc. are available in nearby area.
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Section VI
PROPOSED INFRASTRUCTURE
SR. NO PARTICULARS PAGE NO
6.1 INDUSTRIAL AREA (PROCESSING
AREA)
34
6.2 RESIDENTIAL AREA (NON-
PROCESSING AREA)
34
6.3 EQUIPMENT LIST 35
6.4 GREEN BELT 36
6.5 SOCIAL INFRASTRUCTURE 36
6.6 CONNECTIVITY (TRAFFIC AND
TRANSPORTATION ROAD/
RAIL/METRO/WATER WAYS ETC)
37
6.7 DRINKING WATER MANAGEMENT
(SOURCE &SUPPLY OF WATER)
37
6.8 SEWAGE SYSTEM 37
6.9 SOLID & INDUSTRIAL WASTE
MANAGEMENT
37
6.10 POWER REQUIREMENT & SOURCE/
SUPPLY
37
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Section VI
PROPOSED INFRASTRUCTURE
6.1 Industrial Area (Processing Area)
The industrial area shall comprise of following sections:
1. Batching section
2. Technical grade process area
a. Wet/Slurry section
b. Fine particle section
3. Raw material storage
4. Packing material storage
5. Finished product storage
6. Scrubbing area
7. Solid & Hazardous waste storage area
8. ETP area
Cooling tower, Boiler, Chilled Water Plant, Chilled Brine Plant and Nitrogen
Plant will be located adjacent to the Plants.
6.2 Residential Area (Non-Processing Area)
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Requirement of residential area will be developed as shown below:
1. Administration building
2. Truck parking area
3. Security cabin
4. Utility area
5. Laboratory
6. Canteen
6.3 Equipment List
For the proposed project equipment mentioned in Table 6.1 shall be in
place:
Table 6.1: LISTS OF PLANT AND MACHINES
A. Methyl Bromide:
The Plant & Machinery comprises of the following: Capacity Numbers
1 Glass lined reactor 6300 ltrs. 8no.
2 S.S. 316 storage tank 5000 ltrs. 16no.
3 Moisture absorption traps 1000 ltrs 12 nos.
4 Supporting condensers in MSGL- 12 sqmtrs with necessary
lagging covered with glasswool.
8 nos
5 30 TR capacity chilling plant , with 100 HP motor along
with circulation pumps Chilling lines to all the receiving
vessels and delivery lines at -15 C
5 Nos
6 Steam pack boiler 1200 kg/hr. capacity 1no.
7 Transformer 1000 kva. 1no.
8 semi-automatic can filling machine 1no.
9 semi-automatic can sealing machine 1no.
10 Air Compressors 3 Nos.
11 Cooling Towers 4Nos.
12 25 MT MS storage tank for Methanol & 1no.
13 25kl tank for Sulfuric acid 1no.
14 SS 316 Glass Lined Tanks 35 Nos
15 Fractional Distillation Units Glass Columns with fittings 10 Nos
16 SS-316 Storage tanks 2 nos.
17 HDPE Storage tanks 15KL 6 nos.
18 DG set 1000 kva 1 nos.
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Aluminum/Zinc Phosphide:
Sr. No.
Name of equipment’s/
machineries/ utilities
Capacity Nos.
1 Reaction Pot with lead and agitator
250 Kg 250 Kg
2 Mixing Unit 3 Phosphorous
melter 75 MT/day 75 MT/day
4 P2O5 Scrubbing system
As per design As per design
5 Burning Chamber 75 MT/day 75 MT/day 6 Cooling Chamber 50 MT/day 50 MT/day 7 Jaw Crusher 75 MT/day 75 MT/day 8 Rod Mill 75 MT/day 75 MT/day 9 Vibro Screen 150 MT/day 150 MT/day 10 Ribbon Blander 75 MT/day 75 MT/day 11 Knife Grinder 50 MT/day 50 MT/day 12 Tableting Machine 50 MT/day 50 MT/day 13 N2 Plant 150 MT/day 150 MT/day
Chloropicrin
1. The Plant & Machinery comprises of the following:
Capacity Qty
2. Glass lined reactor 25.2 KL. 20 no.
3. 30 TR capacity chilling plant with 100 HP motor along with circulation pumps
4. Storage for Product 5 KL 4 nos
6.4 Green Belt
Around 14247.85 m2 (~ 33 %) of total plot area will be developed as
greenbelt as shown in Annexure-4
6.5 Social Infrastructure
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Refer Chapter 4, Section 4.8
6.6 Connectivity (Traffic and transportation road/
rail/metro/water ways etc)
Refer Chapter 4, Section 4.1
6.7 Drinking Water Management (Source &Supply of Water)
Water shall be met from tanker supply.
6.8 Sewage System
Domestic Water shall be disposed off in to septic and followed by soak pit.
Industrial effluent will be taken to ETP.
6.9 Solid & Industrial Waste Management
Solid and hazardous waste as mentioned in Section -III, Para 3.9.2
shall be collected, stored, disposed to authorized vendors and sold to local
suppliers as per it’s characterization and based on the prescribed
Hazardous Waste Rules, 2008 amended till date.
6.10 Power Requirement & Source/ Supply
Refer section-III, Para 3.8.1
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SECTION –VII
REHABILITATION AND RESETTLEMENTS (R& R) PLAN
SR. NO PARTICULARS PAGE NO
7.1 POLICY TO BE ADOPTED
(CENTRAL/STATE) IN RESPECT OF
THE PROJECT AFFECTED PERSONS
INCLUDING HOME OUSTEES, LAND
OUSTEES AND LANDLESS
LABORERS (A BRIEF OUTLINE TO
BE GIVEN
39
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SECTION -VII
REHABILITATION AND RESETTLEMENTS (R& R) PLAN
7.1 Policy to be adopted (Central/State) in respect of the project
affected persons including home oustees, land oustees and
landless laborers (a brief outline to be given)
Not Envisaged as the proposed expansion project site is a converted for
Industrial use.
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SECTION –VIII
PROJECT SCHEDULE AND COST ESTIMATE
SR. NO PARTICULARS PAGE NO
8.1 Likely date of start of construction
and likely data of completion (Time
Schedule for the project to be given)
41
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SECTION-VIII
PROJECT SCHEDULE AND COST ESTIMATE
8.1 Likely date of start of construction and likely data of
completion (Time Schedule for the project to be given)
The construction is likely to start after getting Environmental Clearance
and NOC/CTE from the EAC and SPCB. The EIA studies are likely to get
completed in 14-16 months.
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Section -IX
Analysis of proposal (Final Recommendations)
SR. NO PARTICULARS PAGE NO
9.1 Analysis of proposal (Final
Recommendations)
43
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Analysis of proposal (Final Recommendations)
9.0 Analysis of proposal (Final Recommendations)
(i) Financial and social
benefits with special
emphasis on the
benefits to the local
people including tribal
population, if any, in
the area.
Project will provide direct & indirect benefit
to more than 330-430 people including
construction labors.
The Entrepreneur Social Responsibility will
be fulfilled as per the Companies Act 2013,
for the local area development.
The CSR activities will be identified with the
need based assessment during the Social
area survey and will be submitted in the
Final EIA/ EMP report.
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SECTION –X
DISCLOSURE OF CONSULTANT ENGAGED
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Annexure’s
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Annexure-1
MAP SHOWING GENERAL LOCATION, SPECIFIC LOCATION
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Annxure-2
PROJECT BOUNDARY/GOOGLE MAP
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Annexure-3
TOPOSHEET (BUFFER MAP OF 10 KM RADIUS FROM THE PROJECT SITE)
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ANNEXURE-4 SITE LAYOUT OF THE PROPOSED PROJECT
Recommended