PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION€¦ · 1 Installation Guide 2 Power...

22-011 www.powercommander.com 2002-2009 Yamaha Road Star Warrior - PCV - 1

PARTS LIST

1 PowerCommander1 USBCable1 InstallationGuide2 PowerCommanderDecals2 DynojetDecals2 Velcrostrips1 Alcoholswab

THE LATEST POWER COMMANDER SOFTWARE AND MAP FILES CAN BE

DOWNLOADED FROM OUR WEB SITE AT:www.powercommander.com

2002-2009 YamahaRoad Star Warrior

I ns ta l l a t i on I ns t ruc t i ons

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION

THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION!

2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com

22-011 www.powercommander.com 2002-2009 Yamaha Road Star Warrior - PCV - 2

EXPANSION PORTS 1 & 2

OptionalAccessoriessuchasPOD-300unitorAuto-tunekit.

POWER COMMANDER V INPUT ACCESSORY GUIDE

Map - (Input1or2)ThePCVhastheabilitytohold2differentbasemaps.YoucanswitchontheflybetweenthesetwobasemapswhenyouhookupaswitchtotheMAPinputs.Youcanuseanyopen/closetypeswitch.Thepolarityofthewiresisnotimportant.WhenusingtheAutotunekitonepositionwillholdabasemapandtheotherpositionwillletyouactivatethelearningmode.Whentheswitchis“CLOSED”Autotunewillbeactivated.(SettoSwitchInput#1bydefault.)

Shifter- (Input1or2)TheseinputsareforusewiththeDynojetquickshifter.InsertthewiresfromtheDynojetquickshifterintotheSHIFTERinputs.Thepolarityofthewiresisnotimportant.(SettoSwitchInput#2bydefault.)

Speed- Ifyourapplicationhasaspeedsensorthenyoucantapintothesignalsideofthesensorandrunawireintothisinput.ThiswillallowyoutocalculategearpositionintheControlCenterSoftware.Oncegearpositionissetupyoucanalteryourmapbasedongearpositionandsetupgeardependentkilltimeswhenusingaquickshifter.

Analog- Thisinputisfora0-5vsignalsuchasenginetemp,boost,etc.Oncethisinputisestablishedyoucanalteryourfuelcurvebasedonthisinputinthecontrolcentersoftware.

Crank- DoNOTconnectanythingtothisportunlessinstructedtodosobyDynojet.Itisusedtotransfercranktriggerdatafromonemoduletoanother.

ACCESSORY INPUTS

Wire connections:

ToinputwiresintothePCVfirstremovetherubberplugonthebacksideoftheunitandloosenthescrewforthecorrespondinginput.Usinga22-24gaugewirestripabout10mmfromitsend.PushthewireintotheholeofthePCVuntilisstopsandthentightenthescrew.Makesuretoreinstalltherubberplug.

NOTE:Ifyoutinthewireswithsolderitwillmakeinsertingthemeasier.

CRANK

ANALOG

SPEED

INPUT 1 (Grnd)

INPUT 1

INPUT 2 (Grnd)

INPUT 2

USB CONNECTION

22-011 www.powercommander.com 2002-2009 Yamaha Road Star Warrior - PCV - 3

1 Removetheseat.Removethetwonutsattherearofthefueltank.

2 Removethelefthandcosmeticcover(chrometrianglecoverthatlookslikeanairbox).

3 ToremovethefueltankreleasethetwodrybreaksshowninFig.A1andA2.

NOTE: Do not cut the metal bands around the fuel lines to remove.

4 Removethefueltank.

5 Removetheairbox.

Toremove,unscrewthetwoboltsshowninFig.B.Alsoloosentheclampscrewattheintakesnorkel.Toaccessthisscrewgoinfromthetopofthebikeontheinsideoftheframe.

6 RoutethewiresfromthePCVfromtheundertheframebrackettowardstheairbox(Fig.C)

Routethewiresalongtheframeusingthestockwirewraps.

FIG.A1

FIG.C

Remove

Ground wire

FIG.B

Remove

FIG.A2

Release

Release

Remov

e

PCV harness

22-011 www.powercommander.com 2002-2009 Yamaha Road Star Warrior - PCV - 4

7 UnplugtheBLACK4-pinconnectorforthefuelinjectors(Fig.D).

8 UnplugtheBLACK3-pinconnectorfortheThrottlePositionSensor.

FIG.D

9 PlugtheconnectorsfromthePCVin-lineofthestockwiringharness(Fig.E)

FIG.E

10 Locatethestockground.Followthenegativebatterycabletotheframe.Removetheallenboltthatsecuresthegroundcabletotheframe.Reinstalltheallenboltthruthestockgroundcable,thenthruthegroundwirefromthePCVintotheframe(Fig.F).

FIG.F

Ground wire

Unplug

Unplug

22-011 www.powercommander.com 2002-2009 Yamaha Road Star Warrior - PCV - 5

11 UsingthesuppliedVelcroattachthePCVtothetopoftheECU(Fig.G).

Usethealcoholswabtocleanbothsurfacesbeforeattaching.

12 Reinstallthecover,fueltankandseats.

Optional inputs:

Speed input-WHITE/YELLOWwireofWHITE3-pinplug.LocatedunderECU(WHITE/YELLOW-BLUE-BLUE/BLACK)

12v source for Auto-tune-BLUEwireof6-pinconnectorfortaillight.LocatedundertheECU

FIG.G