View
2
Download
0
Category
Preview:
Citation preview
Guangzhou HMD Cosmetics Machinery Limited
www.gzhmd.com.cn
2000L mixing tank with homogenizer(electric heating)
Main technical parameter
Foreword For the sake of personal safety, improving production efficiency, the correct
use and maintenance of machines, please be sure to read the instructions!
Safety precautions: 1.Please specify a fixed operator/worker, to accept the training from the
manufacturer. Otherwise, misuse, incorrect operation may cause a dangerous
problem, even causing body injury or property damage! Do not approach the
machine working area when the machine is working to avoid danger!
2.Non-professional operator/worker shall not repair the machine alone, if without
technical support of equipment maintenance from the manufacturer.
3.Do not use water to directly wash the electrical control part when cleaning
the machine body!
4.Before checking the electrical part of the heating pipes, etc. must shut off the
main power supply and internal leakage switch in the electric control box.
Operating Manual
Guangzhou HMD Cosmetics Machinery Limited
- 1 -
5. Please Note the warning signs on the device during operation.
I.Installation Requirements: 1.Before installation , Make sure that the power containing leakage protection
switch (220V,three phase) to the equipment installation location within 1 meter.
2.Before installation, Make sure that the water pipe (including the plastic valve) to
the equipment installation position within 1 meter, the water pipe diameter of 20
mm.
Three phase 220V,installing.
Guangzhou HMD Cosmetics Machinery Limited
- 2 -
If the electric box connected neutral line, the three phase 220V(3 live line,110v,208v and
110V) will be connect like this, the A phase is 110V.
The motor power connecting.
Guangzhou HMD Cosmetics Machinery Limited
- 3 -
The heating tube connecting, there is 3sets,each set is connect small plate, not need
change the small plate place, the three live wires connect each set, one wire one set plate.
II.Operation rules: The electric box control panel:
1.Indicator light:Green, Red.
2.Ampere meter, Volt meter, Time controller
3. Temperature controller, Speed controller with frequency converter
4.Function button lights, and the total power switch.
5.Function button in turn: Mixing, heating, homogenizing/emulsifying, emergency
stop
Guangzhou HMD Cosmetics Machinery Limited
- 4 -
Operation steps:
1. Before using, the equipment should be cleaned, disinfected, filling water in
heating layer. Heating, mixing, homogenizing and other operations must be done
after feeding the material. The temperature needs to be controlled and set by the
thermometer of the electrical cabinet. The heating process should be open MIXING
often, to ensure that materials are heated evenly, the stirring speed can be adjusted
by the meter of the electrical control cabinet.
2. Start/operate/stop:
Starting: Open the leakage switch, open the electric control box and push up the
leakage switch, close and lock electrical box door. After open the Leakage Switch,
the equipment enters into energized state.
Operating: Turn on Mixing, heating, homogenization function button, etc, the
corresponding indicator lights above the buttons start, then each function starts
working.( Before using each function, please set the parameters to be used!)
Stop: Turn off Mixing, heating, homogenization function button, etc, the
corresponding indicator lights above the buttons close, then each function stops
working.
Emergency Stop:
When an emergency arises, press the main power button immediately, the
machine will stop all work, enter into the “standby” state, then the total power
indicator light will turn on, (this function is used only in case of emergency).
Switching the Emergency stop button to the right, it means equipment return to
work status again.
Guangzhou HMD Cosmetics Machinery Limited
- 5 -
3.Set the parameters:
① Temperature controller: “-” means lowering the temperature; “+” means
increasing temperature.
② Time controller: “-” means reducing the time; “+” means increasing time.
“H” means hour, “M” means minute, “S”means second.
③ press Stirring button to, the corresponding indicator light is on, Stirring blades
inside the tank began to rotate clockwise. If anticlockwise, please exchange the
position of two lines in the motor power. Through Speed controller with frequency
converter to adjust speed.
④ press Heating button, the corresponding indicator light is on, the heating pipes
start to heat.
⑤ press Homogenizing button ,the corresponding indicator light is on, the bottom
homogenizer starts to high-speed emulsification. Start the homogenizing system
can make the material emulsify. Time is controlled by meter in electrical box,
usually 5-8min( speed 2880r/min),and then stop and wait a while and run again.
⑥ When cooling the materials, open the cooling water valve to circulation cooling,
stirring speed can be slowed down with the temperature drop when the
temperature dropped to 50 ℃, can be added flavors, preservatives and other
auxiliary materials depending on the recipe.
⑦ When the temperature dropped to discharging temperature, closed cooling
water inlet valve at the bottom of the tank, then open the discharging valve, start
discharging.
Guangzhou HMD Cosmetics Machinery Limited
- 6 -
III.Attention: 1. Before each starting, check if the power is stabilized.
2. When cleaning machine, avoid water droplets into the motor, to avoid damage.
3. After connecting electric wires, please check the move direction of the mixing
motor and homogenizer motor(under product or water cover the homogenizer
head),the mixing blade is clockwise move, the homogenizer head is anti clockwise
move. if the direction wrong, please change any two wires which connected the
motor. before run heating, please make sure the jackets is full with water, if no water
in the jackets, the heating tubes will burn. the minimum volume to run the 2000L
mixing tank is 800L,when you run the homogenizer, it need half tank water or
product to run(minimum 800L).
4.When the machine is abnormal, you should immediately turn off the power, then
to overhauling.
5. When starting homogenizer, you should check whether there has water, if there is no water or
not enough water, please add a sufficient amount of water to cover the homogenizer head, and then
start homogenizer.
6. Notice: Homogenizer must be operating after feeding materials. Otherwise may burn out the
homogenizer head
7.when the first time to use the equipment, please use the material to wash the tank firstly, then
proceed to production.
Recommended