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On the way to Industrie 4.0 -
Driving the Digital Enterprise Dr. Helmut Figalist @ VDMA Informationstag, Industrie 4.0 Konkret - September 2015
© Siemens AG 2015. All rights reserved.
20XX-XX-XX Page 2 Author
The Internet is revolutionizing the business world and
creates major challenges for manufacturing companies
© Siemens AG 2015. All rights reserved.
20XX-XX-XX Page 3 Author
Industrie 4.0
Defining the way forward for industry in the Internet age
An initiative of the German industry sponsored
by the German Government
Cornerstones of the
initiative Industrie 4.0 ‒ Horizontal integration of the value-add networks
‒ Seamless integration of the engineering
of the entire value-add chain
‒ Vertical integration and networked production systems
© Siemens AG 2015. All rights reserved.
20XX-XX-XX Page 4 Author
Key areas where an Industrie 4.0 solution will need to provide significant
progress
• Shorter
innovation cycles
• More complex
products
• Larger
data volumes
Reducing
the time to
market
• Individualized mass
production
• Volatile markets
• High productivity
Enhancing
flexibility
• Energy and resource
efficiency as key
competitive factors
Increasing
efficiency
© Siemens AG 2015. All rights reserved.
20XX-XX-XX Page 5 Author
In the past:
Now:
8 Years 11 Years
3 Years 6-8 Years
Development Production
© Siemens AG 2015. All rights reserved.
20XX-XX-XX Page 6 Author
Industrial integration:
Company-wide challenges require Holistic Solutions
Internet
of Things
Advanced
robotics
Cloud
technology
3D printing
technology
Knowledge
automation
Transformational technologies + Integrated Value Chain =
maximum results
1 2 3 5 4 Product design
Production planning
Production engineering
Production execution Services
© Siemens AG 2015. All rights reserved.
20XX-XX-XX Page 7 Author
Industrie 4.0 affects all aspects of the industrial
value chain – Siemens focusses on selected domains
Human Resources
Digital Manufacturing
Lifecycle Data Management
(cPDM) for Product and
Production
Customer Relationship Management
Engineering, Design Tools & Simulation
Enterprise IT Infrastructure
Material
Tools & Fixtures
Machinery
Factory Infrastructure
Industrial Communication
& Security Maintenance,
Repair & Overhaul
Sensors & Actuators
Supply Chain Management
Asset Management
Industrial Control Systems
Manufacturing Operations
Management
Global Communication Infrastructure
Enterprise Resource Planning
Public IT Infrastructure
(Internet)
Domains covered by Siemens DF and PD portfolios
© Siemens AG 2015. All rights reserved.
20XX-XX-XX Page 8 Author
“Digital Enterprise” Software Suite –
The Siemens answer to Industrie 4.0 requirements
© Siemens AG 2015. All rights reserved.
20XX-XX-XX Page 9 Author
Seamlessly Integrated
“Digital Enterprise” Software Suite –
The Siemens answer to Industrie 4.0 requirements
Top-down Product-driven
PLM Software Portfolio
‒ Product Planning, Design, Test and Simulation
‒ Production Planning, Engineering and Simulation
Bottom-up Process-driven
Integrated Automation Portfolio
‒ Integrated engineering and runtime for controllers, distributed I/O, HMI, drives, motion control and motors
‒ Industrial Safety and Security
‒ Planning & Scheduling
‒ Quality Management
‒ Manufacturing Execution
‒ Manufacturing Intelligence
‒ SCADA / HMI
MES/MOM Software Portfolio + +
© Siemens AG 2015. All rights reserved.
20XX-XX-XX Page 10 Author
Manufacturer experiments with “smart factory” “At a Siemens factory in Amberg, machines have begun to self-replicate. Regulating the ultra-
efficient production lines are the very same automation devices … that are spat out at the end.
One line, which operates 24 hours a day, requires no human intervention at all …” – FT, April 10,
2014
Siemens: Realizing our own Digital Enterprise
Electronic Works Amberg
~1 Million monthly production of SIMATIC products
process items entered in SIMATIC IT each day ~50 Million
automation level ~75%
99.9988% quality rate ~12 dpm
Teamcenter managed product variants shipped to 1000+
customers worldwide each year 60.000+
© Siemens AG 2015. All rights reserved.
20XX-XX-XX Page 11 Author
Siemens PLM Software enables integrated design,
manufacturing and production lifecycles
Industria de Turbo Propulsores (ITP) has digitalized
product/process definition and production execution,
with a direct connection and feedback loop between
the two worlds.
ITP: Digitalizing product, production and automation
Exceeding customer expectations in Quality, Delivery, Cost and Responsiveness
As designed As planned As built
Part manufacturing, assembly and inspection execution
SIMATIC IT
ERP Order scheduling
AUTOMATION
© Siemens AG 2015. All rights reserved.
20XX-XX-XX Page 12 Author
Digitalization in manufacturing: the Maserati Ghibli
At its new factory in Turin, Maserati proves
that high quality and maximum efficiency can
be combined. From design to execution
planning everything is done digitally.
The results: a simplified, streamlined
development and manufacturing process
that makes the factory more flexible.
Maserati: improving competitiveness by digitalizing all its core processes
Italian Passion. Virtually Developed. Efficiently Built.
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