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On the way to Industrie 4.0 - Driving the Digital Enterprise Dr. Helmut Figalist @ VDMA Informationstag, Industrie 4.0 Konkret - September 2015

On the way to Industrie 4.0 - Driving the Digital Enterprise · Driving the Digital Enterprise Dr. Helmut Figalist @ VDMA Informationstag, Industrie 4.0 Konkret ... PLM Software Portfolio

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On the way to Industrie 4.0 -

Driving the Digital Enterprise Dr. Helmut Figalist @ VDMA Informationstag, Industrie 4.0 Konkret - September 2015

© Siemens AG 2015. All rights reserved.

20XX-XX-XX Page 2 Author

The Internet is revolutionizing the business world and

creates major challenges for manufacturing companies

© Siemens AG 2015. All rights reserved.

20XX-XX-XX Page 3 Author

Industrie 4.0

Defining the way forward for industry in the Internet age

An initiative of the German industry sponsored

by the German Government

Cornerstones of the

initiative Industrie 4.0 ‒ Horizontal integration of the value-add networks

‒ Seamless integration of the engineering

of the entire value-add chain

‒ Vertical integration and networked production systems

© Siemens AG 2015. All rights reserved.

20XX-XX-XX Page 4 Author

Key areas where an Industrie 4.0 solution will need to provide significant

progress

• Shorter

innovation cycles

• More complex

products

• Larger

data volumes

Reducing

the time to

market

• Individualized mass

production

• Volatile markets

• High productivity

Enhancing

flexibility

• Energy and resource

efficiency as key

competitive factors

Increasing

efficiency

© Siemens AG 2015. All rights reserved.

20XX-XX-XX Page 5 Author

In the past:

Now:

8 Years 11 Years

3 Years 6-8 Years

Development Production

© Siemens AG 2015. All rights reserved.

20XX-XX-XX Page 6 Author

Industrial integration:

Company-wide challenges require Holistic Solutions

Internet

of Things

Advanced

robotics

Cloud

technology

3D printing

technology

Knowledge

automation

Transformational technologies + Integrated Value Chain =

maximum results

1 2 3 5 4 Product design

Production planning

Production engineering

Production execution Services

© Siemens AG 2015. All rights reserved.

20XX-XX-XX Page 7 Author

Industrie 4.0 affects all aspects of the industrial

value chain – Siemens focusses on selected domains

Human Resources

Digital Manufacturing

Lifecycle Data Management

(cPDM) for Product and

Production

Customer Relationship Management

Engineering, Design Tools & Simulation

Enterprise IT Infrastructure

Material

Tools & Fixtures

Machinery

Factory Infrastructure

Industrial Communication

& Security Maintenance,

Repair & Overhaul

Sensors & Actuators

Supply Chain Management

Asset Management

Industrial Control Systems

Manufacturing Operations

Management

Global Communication Infrastructure

Enterprise Resource Planning

Public IT Infrastructure

(Internet)

Domains covered by Siemens DF and PD portfolios

© Siemens AG 2015. All rights reserved.

20XX-XX-XX Page 8 Author

“Digital Enterprise” Software Suite –

The Siemens answer to Industrie 4.0 requirements

© Siemens AG 2015. All rights reserved.

20XX-XX-XX Page 9 Author

Seamlessly Integrated

“Digital Enterprise” Software Suite –

The Siemens answer to Industrie 4.0 requirements

Top-down Product-driven

PLM Software Portfolio

‒ Product Planning, Design, Test and Simulation

‒ Production Planning, Engineering and Simulation

Bottom-up Process-driven

Integrated Automation Portfolio

‒ Integrated engineering and runtime for controllers, distributed I/O, HMI, drives, motion control and motors

‒ Industrial Safety and Security

‒ Planning & Scheduling

‒ Quality Management

‒ Manufacturing Execution

‒ Manufacturing Intelligence

‒ SCADA / HMI

MES/MOM Software Portfolio + +

© Siemens AG 2015. All rights reserved.

20XX-XX-XX Page 10 Author

Manufacturer experiments with “smart factory” “At a Siemens factory in Amberg, machines have begun to self-replicate. Regulating the ultra-

efficient production lines are the very same automation devices … that are spat out at the end.

One line, which operates 24 hours a day, requires no human intervention at all …” – FT, April 10,

2014

Siemens: Realizing our own Digital Enterprise

Electronic Works Amberg

~1 Million monthly production of SIMATIC products

process items entered in SIMATIC IT each day ~50 Million

automation level ~75%

99.9988% quality rate ~12 dpm

Teamcenter managed product variants shipped to 1000+

customers worldwide each year 60.000+

© Siemens AG 2015. All rights reserved.

20XX-XX-XX Page 11 Author

Siemens PLM Software enables integrated design,

manufacturing and production lifecycles

Industria de Turbo Propulsores (ITP) has digitalized

product/process definition and production execution,

with a direct connection and feedback loop between

the two worlds.

ITP: Digitalizing product, production and automation

Exceeding customer expectations in Quality, Delivery, Cost and Responsiveness

As designed As planned As built

Part manufacturing, assembly and inspection execution

SIMATIC IT

ERP Order scheduling

AUTOMATION

© Siemens AG 2015. All rights reserved.

20XX-XX-XX Page 12 Author

Digitalization in manufacturing: the Maserati Ghibli

At its new factory in Turin, Maserati proves

that high quality and maximum efficiency can

be combined. From design to execution

planning everything is done digitally.

The results: a simplified, streamlined

development and manufacturing process

that makes the factory more flexible.

Maserati: improving competitiveness by digitalizing all its core processes

Italian Passion. Virtually Developed. Efficiently Built.

© Siemens AG 2015. All rights reserved.

20XX-XX-XX Page 13 Author

Thank you!