Model E-4 Wireline Pressure Setting Assemblies #20 Standard Power Charge Material No: H437-64-3223...

* Cylinders with special heavy wall for use with bottom hole pressures above 15,000 psi. Bleeder Disk must be used with heavy wall cylinders.

* Cylinders with special heavy wall for use with bottom hole pressures above 15,000 psi. Bleeder Disk must be used with heavy wall cylinders.

BLEED-OFF PROCEDURES

Model E-4™ Wireline Pressure Setting AssembliesSize: 05 E-4 Size: 10 E-4 Size: 20 E-4

Model E-4™ Wireline Pressure Setting Assembly

Thread break for secondary bleed-off (Option 1)

Model E-4™ Wireline Pressure Setting Assembly

Thread break for secondary bleed-off(Option 2)

Thread break for secondary bleed-off (Option 1)

Model E-4™ Wireline Pressure Setting Assembly

Thread break for secondary bleed-off (Option 2)

Thread break for secondary bleed-off (Option 1)

OilHigh Pressure Gas

OilHigh Pressure Gas

OilHigh Pressure Gas

O-RingHWW-B214-H40

O-RingHWW-B112-H40

O-RingHWW-B213-H40

O-RingHWW-B214-H40

O-RingHWW-B114-H40

Cross Link Sleeve

Piston RodH02-03086-00

Lower PistonH01-64171-00

Upper Connector

H01-64174-00

Lower ConnectorH02-03087-00

Setting MandrelH02-03088-00

Link Retaining Ring H02-03092-00

Cross LinkH02-03089-00

Lower CylinderH02-03090-00

PistonH01-64170-00

ConnectorH02-01394-00

Middle CylinderH02-01398-01

Pressure ChamberH02-03085-00

Upper CylinderH02-10859-01

Set ScrewHWW-G518-0B1

Set ScrewHWW-G518-060

Set ScrewHWW-G518-080

O-RingHWW-B111-H40

Disk RetainerH03-57636-00

Piercing DiskH03-62161-00

Redress Kits:O-Ring Kit: H03-61152-00Disk Kit: H03-61151-00Note: Use Only 90 Durometer O-Rings Supplied in Redress Kit - Do Not Use 70 Durometer O-Rings.

O-RingHWW-B327-H40

O-RingHWW-B211-H4

0

O-RingHWW-B327-H40

Cross LinkH01-23479-00

Cross Link SleeveH01-23771-00

Piston RodH01-51580-00

Setting MandrelH01-36368-00

Pressure ChamberH01-44898-01 or

Heavy Duty H07-53086-01*

Upper CylinderH01-44900-01 or

Heavy Duty H01-48579-01*

Lower CylinderH01-23473-01 or

Heavy Duty H01-44130-01*

Link Retaining Ring

H01-23478-00

Cylinder HeadH01-23477-00

PistonH01-86574-00

Cylinder ConnectorH01-47441-00

Bleeder Valve ConnectorH01-44899-01

Floating PistonH01-23472-00

Set ScrewHWW-G51D-080 Set Screw

HWW-G51D-0H0

Set ScrewHWW-G518-0D6

O-RingHWW-B327-H40

O-RingHWW-B213-H40

Disk RetainerH03-52673-00

Piercing DiskH03-43861-00

Filler Screw10001493

Redress Kits:O-Ring Kit: H07-53431-00Disk Kit: H03-45158-00Note: Use Only 90 Durometer O-Rings Supplied in Redress Kit - Do Not Use 70 Durometer O-Rings.

Set ScrewHWW-G51D-0H0

O-RingHWW-B334-H40

O-RingHWW-B216-H40

Cross Link SleeveH01-22110-00

Piston RodH01-35701-00

Setting MandrelH01-21746-00

Cross LinkH01-20523-00

Link Retaining RingH01-22107-00

CylinderH01-20528-01 or

Heavy Duty H01-44131-01*

CylinderH01-20528-01 or

Heavy Duty H01-44131-01*

Cylinder HeadH01-20542-00

PistonH01-35700-00

Cylinder ConnectorH01-21362-00

Floating PistonH07-57072-00

Pressure ChamberH01-36274-01

Cap ScrewHWW-G118-0D0

Retaining PinH01-33451-00

O-RingHWW-B213-H40

Disk RetainerH03-52673-00

Piercing DiskH03-43861-00

Filler Screw10001493

Redress Kits:O-Ring Kit: H07-53432-00Disk Kit: H03-45158-00Note: Use Only 90 Durometer O-Rings Supplied in Redress Kit - Do Not Use 70 Durometer O-Rings.

DISTANCE FROM END OF CYLINDER TO OIL

InstructionsInvert cylinder and push piston to bottom, using wooden dowel. Fill cylinder with SAE 10-40 weight oil to level A as shown in chart according to maximum well temperature expected on run.

A = distance from end of cylinder to oil level

A

• Not enough oil shortens the setting stroke, resulting in failure to part the release stud.

• Too much oil will result in presetting.

OIL LEVELS ARE IMPORTANT

#20 Standard Power ChargeH437-64-3223

#20 STANDARDBaker #20 Standard Power

ChargeMaterial No: H437-64-3223

#20 Slow-Set Power ChargeH437-66-0020

#20 SLOW-SETBaker #20 Slow-Set Power

ChargeMaterial No: H437-66-2300

FIRING HEAD AND ADJUSTMENT

1

2

Firing Pin Adjustment

H437-21

Size 05 = 15/32 in. Max. Standoff (Ref.)

FIRING HEAD AND ADJUSTMENTFIRING HEAD AND ADJUSTMENT

InstructionsInvert cylinder and push piston to bottom, using wooden dowel. Fill cylinder with SAE 10-40 weight oil to level A as shown in chart according to maximum well temperature expected on run.

A = distance from end of cylinder to oil level

• Not enough oil shortens the setting stroke, resulting in failure to part the release stud.

• Too much oil will result in presetting.

OIL LEVELS ARE IMPORTANT

InstructionsInvert cylinder and push piston to bottom, using wooden dowel. Fill cylinder with SAE 10-40 weight oil to level A as shown in chart according to maximum welltemperature expected on run.

A = distance from end of cylinder to oil level

• Not enough oil shortens the setting stroke, resulting in failure to part the release stud.

• Too much oil will result in presetting.

OIL LEVELS ARE IMPORTANT

Cartridge SeatH01-23769-00

POWER CHARGE

#05 Standard Power ChargeH437-64-1500

#05 STANDARDBaker #05 Standard Power

ChargeMaterial No: H437-64-1500

POWER CHARGE #10 Standard Power ChargeH437-64-2113

#10 STANDARDBaker #10 Standard Power

ChargeMaterial No: H437-64-2113

#10 Slow-Set Power ChargeH437-66-0010

#10 SLOW-SETBaker #10 Slow-Set Power

ChargeMaterial No: H437-66-0010

POWER CHARGE

BLEEDER DISK AND WRENCH

Bleeder Disk

Bleeder WrenchH03-90987-00

Bleeder Disk

Bleeder WrenchH03-90475-00

BLEEDER DISK AND WRENCH

Bleeder Disk

Bleeder WrenchH03-90475-00

BLEEDER DISK AND WRENCH

Cartridge SeatH01-22417-00

Secondary IgniterH437-43-1000

Secondary IgniterH437-43-1000

Secondary IgniterH437-43-1000

Primary Igniter H437-44-2200

IGNITERS IGNITERS IGNITERS

200°- 275°

275°- 350°

350°- 400°

Oil Level GaugeModel E-4

Wireline Pressure Setting Assembly

Oil Level From

End O

f Cylinder

Fill Cylinder w

ith Oil At 70° F To

Proper Line for Temperature

At Setting Depth

Size 20(°F)

Less than 200°

Oil Level GaugeModel E-4

Wireline Pressure Setting Assembly

Fill Cylinder w

ith Oil at 70° F To

Proper Line for Temperature

at Setting Depth

Oil Level from

End O

f Cylinder

(°F)

Size 10

(°F)

Size 5

Less Than 200°

275° - 350°

350° - 400°

Less Than 200°

200° - 275°

275°- 350°

350°- 400°

Firing HeadH437-20-1000

Oil Level GaugeModel E-4

Wireline Pressure Setting Assembly

Fill Cylinder w

ith Oil at 70° F To

Proper Line for Temperature

at Setting Depth

Oil Level from

End of C

ylinder

(°F)

Size 10

(°F)

Size 5

Less Than 200°

275° - 350°

350° - 400°

Less Than 200°

200° - 275°

275°- 350°

350°- 400°

Firing HeadH437-20-2000

2-1/8 in. Min.

Size: 05 E-4 Size: 10 E-4 Size: 20 E-4

©20

10 B

aker

Hug

hes

Inco

rpor

ated

. All

right

s re

serv

ed

Pub

No.

BO

T-05

-850

0 1M

09/

10

1

2

Firing Pin Adjustment

H437-20

Size 10 = 9/32 in.Max. Standoff (Ref.)

2-3/8 in. Min.

Firing Pin Adjustment

H437-20

1

2

Size 20 = 5/32 in. Max. Standoff (Ref.)

2-3/8 in. Min.

BeanH01-644690-0

0

Retaining Pin H01-86690-00

AA

200 or less

201 - 275

276 - 350

351 - 400

Temperature(°F)

Dimension A (inches)Size 05

3-1/4

3-1/4

3-1/2

3-5/8

DISTANCE FROM END OF CYLINDER TO OIL

200 or less

201 - 275

276 - 350

351 - 400

Temperature(°F)

Dimension A (inches)Size 10

4

4-1/8

4-3/8

4-5/8

200 or less

201 - 275

276 - 350

351 - 400

Temperature(°F)

Dimension A (inches)

Size 20

4

4-1/2

5

5-1/2

DISTANCE FROM END OF CYLINDER TO OIL

Primary Igniter H437-44-2200

Primary Igniter H437-44-2200

*WARNING:��• After the Firing Head and Wireline Pressure Setting Assembly (W.L.P.S.A.) have been run and fired, gas under very high pressure will be trapped inside the tools. This pressure must be bled off before disassembly is begun. Failure to comply with the following bleed-off instructions may result in serious injury.• Safety glasses, gloves and long sleeves must be worn while bleeding from pressure off the W.L.P.S.A. The W.L.P.S.A. should always be bled in a well ventilated area.

Primary Bleed-Off Procedure:Size: 20Position the W.L.P.S.A. so that the Bleeder Disk system faces up. Locate the bleeder vent hole in the Pressure Chamber next to the Bleeder Disk system. Make sure this vent hole is pointed away from all personnel. Stand on the side of the tool away from the vent hole. Carefully remove the Filler Screw, left-hand thread. Watch the Disk Retainer while removing the Filler Screw to make sure the Disk Retainer does not rotate. Slowly thread (left-hand thread) the Bleeder Wrench into the Disk Retainer. Once the Bleeder Wrench makes contact with the Piercing Disk, continue threading the Bleeder Wrench into the Disk Retainer slowly. Do not make full rotations of the Bleeder Wrench, instead alternate 1/4 turn left, 1/4 turn right-hand rotation, etc. until the disk is punctured. Keep hands away from the vent hole at all times. When the tool starts to bleed, make an additional half a turn and then stop. Do not screw the Bleeder Wrench in tight. It can seal against the Piercing Disk and prevent bleeding. Do not turn the Bleeder Wrench to the right until the tool is completely bled off.

Secondary Bleed-Off Procedure:Do not stand in front of the tool. Always stand to the side away from Bleeder Disk/Ports. Unscrew Firing Head from Pressure Chamber (H01-36274-01) a maximum of 1.25 in. (Option 1) wait for gas pressure to release from tool.

If gas pressure does not release from tool, unscrew Pressure Chamber (H01-36274-01) from Cylinder (H01-20528-01 or H01-44131-01) a maximum of 1.25 in. (Option 2). Wait for gas pressure to release from tool. If gas pressure does not release from tool, refer to tertiary bleed-off procedure.

Tertiary Bleed-Off Procedure:*WARNING: ��• Tertiary Bleed-Off Procedure is only valid when using a Baker Hughes Firing Head, Size 05, 10 or 20 E-4 Wireline Pressure Setting Assembly, Primary Igniter, Secondary Igniter and Power Charge. For all other manufacturer’s equipment, consult manufacturer.

Clean any debris from the bleed hole in the top end of the upper Cylinder. Scribe a line across the thread connection between the Pressure Chamber and Upper Cylinder. Hold back up on the Upper Cylinder and slowly unscrew the Pressure Chamber a maximum of six and one-half [6.5] turns from the Upper Cylinder. Do not back off the Pressure Chamber more than six and one-half [6.5] turns.

*WARNING:��• After the Firing Head and Wireline Pressure Setting Assembly (W.L.P.S.A.) have been run and fired, gas under very high pressure will be trapped inside the tools. This pressure must be bled off before disassembly is begun. Failure to comply with the following bleed-off instructions may result in serious injury.• Safety glasses, gloves and long sleeves must be worn while bleeding from pressure off the W.L.P.S.A. The W.L.P.S.A. should always be bled in a well ventilated area.

Primary Bleed-Off Procedure:Size: 10Position the W.L.P.S.A. so that the Bleeder Disk system faces up. Locate the bleeder vent hole in the Manual Bleeder Valve Connector next to the Bleeder Disk system. Make sure this vent hole is pointed away from all personnel. Stand on the side of the tool away from the vent hole. Carefully remove the Filler Screw, left-hand thread. Watch the Disk Retainer while removing the Filler Screw to make sure the Disk Retainer does not rotate. Slowly thread (left-hand thread) the Bleeder Wrench into the Disk Retainer. Once the Bleeder Wrench makes contact with the Piercing Disk, continue threading the Bleeder Wrench into the Disk Retainer slowly. Do not make full rotations of the Bleeder Wrench, instead alternate 1/4 turn left, 1/4 turn right-hand rotation, etc. until the disk is punctured. Keep hands away from the vent hole at all times. When the tool starts to bleed, make an additional half a turn and then stop. Do not screw the Bleeder Wrench in tight. It can seal against the Piercing Disk and prevent bleeding. Do not turn the Bleeder Wrench to the right until the tool is completely bled off.

Secondary Bleed-Off Procedure:Do not stand in front of the tool. Always stand to the side away from Bleeder Disk/Ports. Unscrew Firing Head from Pressure Chamber (H01-44898-01 or H07-53086-01) a maximum of 1 in. (Option 1). Wait for gas pressure to release from tool. If gas pressure does not release from tool, refer to tertiary bleed-off procedure.

Tertiary Bleed-Off Procedure:*WARNING: ��• Tertiary Bleed-Off Procedure is only valid when using a Baker Hughes Firing Head, Size 05, 10 or 20 E-4 Wireline Pressure Setting Assembly, Primary Igniter, Secondary Igniter and Power Charge. For all other manufacturer’s equipment, consult manufacturer.

If the Primary and Secondary Bleed-off procedures fail to bleed-off all trapped pressure in W.L.P.S.A., store W.L.P.S.A away from all personnel for six [6] hours to allow the W.L.P.S.A. to cool. This cool down period will allow trapped pressure inside the W.L.P.S.A. to diminish to a level where a third method of bleed-off can be attempted.

Clean any debris from the bleed hole in the top end of the Upper Cylinder. Scribe a line across the thread connection between the Bleeder Valve Connector and Upper Cylinder. Hold back up on the Upper Cylinder and slowly unscrew the Bleeder Valve Connector a maximum of eight [8] turns from the Upper Cylinder. Do not back off the Bleeder Valve Connector more than eight [8] turns.

*WARNING:��• After the Firing Head and Wireline Pressure Setting Assembly (W.L.P.S.A.) have been run and fired, gas under very high pressure will be trapped inside the tools. This pressure must be bled off before disassembly is begun. Failure to comply with the following bleed-off instructions may result in serious injury.• Safety glasses, gloves and long sleeves must be worn while bleeding from pressure off the W.L.P.S.A. The W.L.P.S.A. should always be bled in a well ventilated area.

Primary Bleed-Off Procedure:Size: 05Position the W.L.P.S.A. so that the Bleeder Disk system faces up. Locate the vent hole in the Pressure Chamber. Make sure this vent hole is pointed away from all personnel. Stand on the side of the tool away from the vent hole. Slide the Bleeder Wrench Assembly over the Size 05 W.L.P.S.A. The vent hole in the Pressure Chamber must be aligned with the open side of the Bleeder Wrench Housing. Align the Piercing Screw with the hole in the Retainer. Hand tighten Piercing Screw until it bottoms out on the Piercing Disk. Secure the Bleeder Wrench Assembly to the Size 05 W.L.P.S.A. with 1/2-13 Hex Socket Set Screws. Keep hands away from the open side of the Bleeder Wrench Assembly at all times. Using right hand torque, slowly turn the Piercing Screw into the Bleeder Wrench until the Piercing Disk is punctured. When the tool starts to bleed, make an additional full turn and then stop. Do not turn the Piercing Screw to the left until the tool is completely bled off.

Secondary Bleed-Off Procedure:Do not stand in front of the tool. Always stand to the side away from Bleeder Disk/Ports. Unscrew Pressure Chamber (H02-03085-00) from Upper Cylinder (H02-10859-01) a maximum of 1 in. (Option 1) wait for gas pressure to release from tool.

If gas pressure does not release from tool, unscrew Connector (H02-01394-00) from Upper Cylinder (H02-10859-01) a maximum of 1 in. (Option 2). Wait for gas pressure to release from tool. If gas pressure does not release from tool, refer to tertiary bleed-off procedure.

Tertiary Bleed-Off Procedure:*WARNING: ��• Tertiary Bleed-Off Procedure is only valid when using a Baker Hughes Firing Head, Size 05, 10 or 20 E-4 Wireline Pressure Setting Assembly, Primary Igniter, Secondary Igniter and Power Charge. For all other manufacturer’s equipment, consult manufacturer.

Position the tool in a vise on the Upper Cylinder making sure the bleed hole on the lower end of the Upper Cylinder is pointed away from all personnel. Scribe a line across the thread connection between the Upper Cylinder and the Connector. Slowly unscrew the Connector from the Upper Cylinder a maximum of eleven and one-half [11.5] turns from the fully threaded position. Do not back off the Connector more than eleven and one-half [11.5] turns.

Firing Head H437-21-0500 Firing Head

Redress KitH03-56876-00

Firing HeadRedress Kit

H03-56877-00

Firing HeadRedress Kit

H03-56878-00