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COVER PAGE
NATIONAL INSTRUMENT COMPANY, INC.4119 FORDLEIGH ROAD BALTIMORE, MARYLAND 21215-2292, U.S.A. PHONE: (410) 764-0900 FAX: (410) 764-7719
CAT. 2142(TF 5.2)
DANGER
NOT EXPLOSION RESISTANTNOT EXPLOSION RESISTANTFIRE OR EXPLOSION MAY RESULT WHEN MACHINE IS ENERGIZED IN THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS. DO NOT ENERGIZE IN THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS.
MM-76400-15 DUAL HEAD BENCH TOP FILLERNATIONAL INSTRUMENT COMPANY Part No. 4452-2, CE-DAB-5
U.S.A. - 2
9482 (reissue), 3
1393 (reissue), 3
2074 (reissue), 4
077441, 4142561, 4182387, 4201251, 4212416, 4227627,
4230160, 4266653, 4269298, 4294294, 4313476, 4593720, 4087952, 5033518, 5105859, 5154589, 5301488
CANADA - 1048460, 1050636, 1054109, 1055899, 1058581, 1077448, 1093037, 1101387
1101809, 1102761, 1110571, 1111310, 1148515, 1222927
Other U.S., Canadian and Foreign patents issued and pending.
This machine may be covered by one or more of th
e following patents:
¨
FILAATIC
BALTIMORE, MD 21215U.S.A.
PHONE: (410) 764-0900 FAX: (410) 764-7719
MODEL
SERIAL NO.
VOLTAGE
FULL LOAD
INPUT CURRENT
12
3
4
56 7
8
10
9
11
208V - 240V
208V - 240V
50 - 6 0Hz - 210W
50 - 6 0Hz - 210W
®
FILAATIC
NATIONAL INSTRUMENT COMPANY
4119 Fordleigh Rd.
BALTIMORE, MD 21215
PHONE: (410) 764-0900 FAX: (4
10) 764-7719
http://w
ww.filamatic.com
* Free-Flowing = aqueous solutions, water-thin reagents** Semi-Viscous = thin oils, conditioner, shampoo, thin syrup, saturated solutions, agar, hand/body lotion
®FILA ATIC TECHNICAL FILEPART A
For filling free flowing* to semi viscous** liquids
HARMONIZED STANDARDS FOLLOWED FOR CERTIFICATION FOREUROPEAN ECONOMIC COMMUNITY: EN 55014:1993, EN 55104:1995, ENV 50141:1993, EN 61010-1:1993+A2:1995, EN 61000-4-2:1995, EN 61000-4-4:1995, EN 61000-4-5:1995 , EN 61000-4-11:1994 & IEC 1010-1:1990+A2:1995.
IMPORTANT SAFETY INSTRUCTIONS
FAILURE TO FOLLOW THESE INSTRUCTIONSMAY RESULT IN SERIOUS PERSONAL INJURYOR DAMAGE TO THE EQUIPMENT.
This equipment must be operated in a safe and competentmanner in strict compliance with (i) established safety operatingprocedures as set forth by any applicable laws and governmentalregulations and (ii) National Instrument’s operating instructions asoutlined in National Instrument’s operating manual. Copies of theoperating manual are available from National Instrument’sheadquarters in Baltimore, Maryland. This equipment may causepersonal injury or economic loss if it is not regularly andproperly maintained, if it is enhanced, repaired, replaced,changed, altered or added to by anyone other than authorizedNational Instrument personnel, or if operated with abrasive orcorrosive materials not specifically authorized by the NationalInstrument Company in writing.
BEFORE OPERATING THE FILLING MACHINE
1. Read all instruction manuals thoroughly beforeoperating Equipment.
2. Eye protection must be worn whenoperating, servicing, or maintaining thisequipment.
3. Take note of Explosion-Resistant or Non-Explosion-Resistant operation of machine and operateaccordingly. Do not operate a non-explosion resistantmachine in an explosive atmosphere.
4. Be sure the machine is properly grounded according tothe local electrical code.
5. Remove all temporary parts, tools and adjustingapparatus.
6. Be sure all hose connections, clamps and mountingdevices on the Filling Units are secure.
DURING OPERATION
1. Keep all body parts and clothing clear of rotatingvolume control.
2. Keep all Safety Devices in place and operational.
3. Be sure the area around the Filling Machine is clear ofany tools, trash or debris.
FOR SERVICING OR MAINTAINING
1. Unplug the machine.
2. Be sure to properly secure any removable or slidingpanels.
CLEANING
1. Refer to the cleaning instructions page.
2. Do not autoclave plastic components!
The National Instrument Company can provide filling equipment that incorporates the use of components that meet or exceed the N.F.P.A. rating of Class1, Division 1, Group D for use with flammable or combustible liquids. We suggest that you consult with a fire hazard specialist, normally available through an insurance broker or carrier, if you have any questions concerning the hazard rating of the products to be filled or cleaning materials. S.S. 519
THIS WARNING APPLIES TO ALL EXPLOSIVE, FLAMMABLE AND COMBUSTIBLE LIQUIDSAND VAPORS, INCLUDING BUT NOT LIMITED TO CLEANING AND FLUSHING SOLUTIONS.
DE-ENERGIZE AND "LOCK-OUT" EQUIPMENTBEFORE EXPOSING MACHINE TO PRESENCE OF COMBUSTIBLE OR FLAMMABLE VAPORS.
DANGER
NOT EXPLOSION RESISTANTFIRE OR EXPLOSION MAY RESULT WHEN MACHINE IS ENERGIZED IN THE PRESENCEOF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS. DO NOT ENERGIZE IN THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS.
Please note the safety warning symbol.This symbol is used throughout the instructions materials tocall attention to important safety related information. Pleaseread the related information.Do not operate the equipment if you do not understandthe meaning of the warnings and safety systems. Pleaseask your supervisor, a qualified technician, or contact theNational Instrument Company for further explanation of thesafety systems and warnings.Please note the location of the warning labels on thefilling machine. These labels identify the places on themachine where a hazardous situation may exist. Cautionshould be exercised in these areas.
SAFETY WARNING SYMBOL
CAT. 2142 Pg. 2National Instrument Company, Inc.4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com
®FILA ATIC
TABLE OF CONTENTS
CAT. 2142 Pg. 3
APRIL 2003
COVER PAGE ...................................................................................................................................... 1
IMPORTANT SAFETY INSTRUCTIONS .............................................................................................. 2
TABLE OF CONTENTS ....................................................................................................................... 3
IMPORTANT CLEANING INSTRUCTIONS & LABEL LEGEND ......................................................... 4
SAMPLE PARTS ORDERING PROCEDURE ...................................................................................... 5
MODEL: CE-DAB-5 FILLING MACHINE INTENDED USE AND FUNCTION DESCRIPTION............. 6
PREVENTATIVE MAINTENANCE AND LUBRICATION GUIDE .......................................................... 7
INSTALLATION INSTRUCTIONS ........................................................................................................ 8
CONTROLS DESCRIPTION ................................................................................................................ 9
OPERATION INSTRUCTIONS ........................................................................................................... 10
PREPARING FOR A PRODUCTION RUN INSTRUCTIONS ............................................................. 11
PUMP POST & VOLUME CONTROL ASSEMBLY ILLUSTRATIONS AND PARTS LISTS ............... 12
GUARD ASSEMBLY ILLUSTRATION & PARTS LIST ....................................................................... 13
NOZZLE BRACKET ASSEMBLY DWG. 3084-1 ................................................................................ 14
DRIVE ASSEMBLY DWG. 4460 ......................................................................................................... 15
SAFETY NAMEPLATE ASSEMBLY DWG. 55078 ............................................................................. 16
CE-DAB-5, MECHANICAL ASSEMBLY DWG. 4449 ......................................................................... 17
220V HARDWIRE DIAGRAM DWG. SKE-6297 ................................................................................. 18
National Instrument Company, Inc.4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com
®FILA ATIC
Cleaning the machine carefully after each production run isnecessary to insure that your machine will provide manyyears of safe, dependable operation. A first step for asuccessful production run is carefully planning the clean-upand disposal of the cleaning supplies. Cleaning proceduresshould be in writing and carefully reviewed by your safetyofficer. When establishing your cleaning procedures pleaseconsider the following criteria:
1. Certain cleaning solutions may be hazardous.2. Always determine the compatibility of the cleaning
solution with your equipment before using the equipment.3. Different cleaning solutions may be required for different
areas of your equipment. For example, when cleaning amachine used for filling nail polish a solvent basedsolution may be needed to clean the filling system andwater may be suitable for cleaning the machine cabinet.
4. Flammable and combustible solutions may be used towipe down the machine.
5. Use extreme caution when handling any flammable orcombustible cleaning solution.
6. Review and follow your inhouse procedures for handlingthe solution, and any applicable MSDS’s before openingthe cleaning solutions. The MSDS is the most importantsource of information for any hazardous material.
7. All employees exposed to hazardous materials must betrained in accordance with OSHA's Hazard Communica-tion Standard 29 CFR, part 1910.1200 or applicablecode.
8. Always unplug the machine before introducing anycleaning solutions whether they are flammable, combus-tible or non-flammable and non-combustible.
9. Cleaning the machine is considered a service procedure.10. Provide adequate ventilation when cleaning the machine
to prevent dangerous confinement of hazardous, explo-sive, flammable or combustible vapors.
11. Wipe down only, do not spray with hose or steam clean.12. Determine what protective clothing will be required, and
insure that it fits the intended operator and that theoperator is trained in its use.
13. Insure that no residual cleaning solutions or vapors arepresent before energizing the machine.
14. Certain exposed bearing areas require lubrication aftercleaning.
15. Plan for the safe disposal of all waste materials.
FAILURE TO FOLLOW THESE INSTRUCTIONSMAY RESULT IN SERIOUS PERSONAL INJURYOR DAMAGE TO THE EQUIPMENT.
IMPORTANT CLEANING INSTRUCTIONS &
DANGER
NOT EXPLOSION RESISTANTNOT EXPLOSION RESISTANTFIRE OR EXPLOSION MAY RESULTWHEN MACHINE IS ENERGIZED IN THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS. DO NOT ENERGIZE IN THE PRESENCE OF COMBUSTIBLEOR FLAMMABLE LIQUIDS OR VAPORS.
P/N: 9028-1
COMPLEX MACHINERY. PERSONAL INJURY OR MACHINE DAMAGEMAY RESULT IF OPERATED BY UNTRAINED PERSONNEL.READ AND UNDERSTAND OPERATING MANUAL BEFORECOMMENCING OPERATION. To obtain a Manual contact: National Instrument Co., 4119-27 Fordleigh Rd, Baltimore, MD. 21215, PHONE: (410) 764-0900
REFER SERVICING ONLY TO QUALIFIED SERVICE PERSONNEL.DO NOT MAKE MECHANICAL ADJUSTMENTS WHILE POWER IS ON.DO NOT MAKE ANY CHANGES OR MODIFICATIONS WITHOUT CONSULTING THE NATIONAL INSTRUMENT CO., INC.DO NOT OPERATE MACHINE WITH GUARDS REMOVED, ORWHENWEARING LONG HAIR, JEWELRY OR LOOSE CLOTHING.FOR MACHINES REQUIRING COMPRESSED AIR, THE COMPRESSEDAIR SUPPLY MUST BE CLEAN AND DRY AT THE REQUIREDPRESSURE AND VOLUME.
IMPORTANT
P/N: 9044-1
SHASHATTTTERING GLASSERING GLASS ORPRESSURIZED AIRPRESSURIZED AIRSERIOUS EYE INJURY MAY RESULT.ANSI APPROVED EYE PRO-TECTION MUST BE WORNWHEN OPERATING, ORSERVICING EQUIPMENT.FOLLOW LOCKOUT / TAGOUTPROCEDURES BEFORESERVICING OR MAINTENANCE.
WARNING
P/N: 9045-1
CAUTION
MOVING PARTSMAY CAUSE SERIOUS INJURY. DO NOT OPERATE WITHGUARDS REMOVED. DO NOT ATTEMPT TO DEFEAT INTERLOCKS. KEEP HANDS AND CLOTHING AWAY FROM MOVING PARTS.
P/N:9043-1
DANGER
HAZARDOUS VOLTAGE CAN CAUSE SERIOUS INJURYOR DEATH IF HAND OR ANY PART OF BODY IS PLACED IN THIS ENCLOSURE. FOLLOW LOCKOUT /TAGOUT BEFORE OPENING THIS ENCLOSURE. P/N: 9041-CE
LABEL LEGEND
CAT. 2142 Pg. 4National Instrument Company, Inc.4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com
®FILA ATIC
IMPORTANT PARTS ORDERING NOTE:
The parts listed in the parts manuals, drawings and parts sheets prepared by the NATIONALINSTRUMENT CO. are available and can be sent to you upon ordering. The OEMmanufacturer’s bulletins provided in the machine’s documentation package are for importantmaintainence and lubrication. These bulletins will sometimes contain parts information for partsthat are to be obtained from the particular manufacturer. We provide this information to you toenhance the machine’s maintainability, we regret that we cannot stock the subassembly parts inthe components used in our machines.
When ordering parts for this equipment please specify the following information:
a) MODEL OF EQUIPMENT — located on control panel.
b) SERIAL NUMBER OF EQUIPMENT — located on nameplate.
c) PAGE NO., ITEM NO., PART NO. AND NAME — as indicated in parts list.
d) QUANTITY REQUIRED.
e) CATALOG NUMBER — located on front cover, upper right hand corner.
SAMPLE PARTS ORDERING
Please send the following part for a Model: CE-DAB-5, Serial No. ———,Technical File # ____(this Technical File's number).
“PAGE __, ITEM __ PART NO. 3054, Bearing Sleeve, QTY. 1”
When ordering an Instructions Set for this equipment please specify the followinginformation:
a) MODEL OF EQUIPMENT — located on control panel.
b) SERIAL NUMBER OF EQUIPMENT — located on nameplate.
c) ORIGINAL OWNER — if known.
d) QUANTITY OF SETS REQUIRED.
NOTE: Use only portions of this catalog which are applicable to your particularequipment.
IMPORTANT PLEASE READ THIS NOTICE BEFORE OPERATING EQUIPMENT
This equipment must be operated in a safe and competent manner in strict compliance with (i) establishedsafety operating procedures as set forth by any applicable laws and governmental regulations and (ii)National Instrument’s operating instructions as outlined in National Instrument’s operating manual.Copies of the operating manual are available from National Instrument’s headquarters in Baltimore,Maryland. This equipment may cause personal injury or economic loss if it is not regularly and properlymaintained, if it is enhanced, repaired, replaced, changed, altered or added to by anyone other thanauthorized National Instrument personnel, or if it operated with abrasive or corrosive materials not
specifically authorized by the National Instrument Company in writing.
SAMPLE PARTS ORDERING PROCEDURE
CAT. 2142 Pg. 5National Instrument Company, Inc.4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com
®FILA ATIC
FILLING UNIT DRIVE DESCRIPTION:The filler drive is a gearmotor driven, electronicallycontrolled system that will turn the crankshaft. Therotation speed of the filler drive motor controls thepressure of the product being dispensed. Theamount of product dispensed from each Filling Unitcan be adjusted by better than + or - 1% to dispenseprecise fill volumes to the hundreth of a gram. Thisdrive rpm is controlled using a speed control knob onthe front of the machine.The Filling Unit (pump), and external moving drivecomponents are all enclosed in a polycarbonatesafety enclosure on the side of the machine. Thisarea is enclosed as much as the design will allowusing a removable safety cover. This cover is inter-locked which must be connected to enable themachine to be powered-up.
INTENDED USE:The Model: CE-DAB-5 Filling Machine is a volumetric liquidfilling machine. This machine is to be used in a laboratory ormanufacturing facility. The types of liquids typically dispensedwith the Model:s DAB-5 filler are parenteral pharmaceuticalsolutions, cosmetic products and food additives. The machineis normally manually operated by a person holding a containerunder the nozzle and pressing the foot switch. However, themachine can be incorporated into an automatic production lineby replacing the foot switch actuator with a remote proximityswitch actuator circuit.
BASIC DESCRIPTION:The Models: CE-DAB-5 Filling Machine incorporates a variablespeed 1/8 hp electrical gearmotor drive. This rotational driveturns a crankshaft mechanism that drives two volumetricpiston pumps called a “Filling Units”. The Filling Units areaccessories that are offered to dispense a wide range ofliquids. The Filling Units are fabricated from Stainless Steel.Depending which Filling Units are used the machine willdispense volumes of free flowing water thin liquids to semi-viscous liquids from <1 to 60mL up to 35 cycles per minute.
OPERATION DESCRIPTION:Product may be supplied from a floor level reservoir, anoverhead supply or a pressurized source. To fill a containerthe operator holds a container under the nozzle tip so whenfluid is dispensed from the nozzle it will flow into the container.Then the operator presses and holds the foot switch down tomake a fill. The motor will turn the crankshaft pulling the pistonrod down. Downward motion of piston (1) creates a vacuum inpump chamber (4) opening intake valve (2). Preset volume ofliquid flows from supply source Into the pump chamber. (4).Upward motion of piston (1) closes intake valve (2) and opensdischarge valve (3). Liquid is then discharged from nozzle (5).A graduated micrometer volume control (6) adjusts the pistontravel, and thus the volume of liquid dispensed per stroke.
MODEL: CE-DAB-5 FILLING MACHINEINTENDED USE AND FUNCTION DESCRIPTION
FILLING MACHINE MODEL:
CE-DAB-5
Specifications:
Material of construction:Stainless steel withtransparent polycarbonate guard panels
Electrical Requirements:208 V - 240 V / 1Ø / 50 - 60 Hz. / 360 watts
Filling Speed: 3 to 35 rpm
Filler Motor Horsepower:1/8 hp
Environmental Conditions
Indoor Use
Altitude up to 2000meter
Temperature range of 5 C to 40 C
Max. relative humidity 80% for temperatureup to 31 C decreasing linearly to 50% relative humidity at 40 C.
Mains supply voltage fluctuations not to exceed±10% of the nominal voltage
Transient overvoltage installation categorynumber II
Polution degree 2
CAT. 2142 Pg. 6National Instrument Company, Inc.4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com
®FILA ATIC
Filling MachineLube Point Illustration
PUMP POSTCLOSE VIEW
L-1C-2
L-2a
L-2b
C-1VOLUME CONTROL
CLOSE VIEW
Different parts of the machine which requirerecurrent lubrication are shown in this lube guide.Recommended lubrication intervals are approximate and based on 8 hours of operationper day, 5 days a week. Therefore, depending onhours of use, and ambient environment the partsmay require lubrication more often than recommended.
CHECKS:Check for tighteness before operationCheck for tighteness before operation
C-1
Pump Post Nuts (2 ea.)
Volume Control Nuts (2 ea.)
C-2
L-2a, 2b
C-1
L-1
C-2
L-3
L-4
C-3
C-3
L-1L-2aL-2b
L-3
Pump Post BushingVolume Control BushingVolume Control Screw
LO.
HGGO
LOCATION:
W/ACW/ACM/AC
L-4 Spur Gears (4) LG 3M
6MGear Motor (internal)Refill to oil level indicator. ( To see indicator remove the hex plug on the side of the gearbox.)Do not overfill
INTERVALS:
LO
LO SAE 10 to 30W way lube oil, petroleum based
W =INTERVAL LEGEND:
WeeklyAC = After Cleaning or
Wash Down
M = Monthly6M = Every 6 Months
LG Lithium based white grease of NGLI consistancy 2 with EP additive.
GO GEAR OIL (SAE 90)
LUBRICANTS:
PREVENTATIVE MAINTENANCE AND LUBRICATION GUIDE
CAT. 2142 Pg. 7National Instrument Company, Inc.4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com
®FILA ATIC
LOCATING MACHINE FOR OPERATION:The machine must be positioned on a level surface ca-pable of supporting it without tipping. As explained in theExplosion danger warning note the machine may not beoperated in the presence of combustible or flammableliquids or vapors. The machine is not water tight andtherefore must not be hosed down or submerged. Do notoperate the machine if the inside cabinet is wet or dampenough to cause electrical shock.
PLUGGING IN THE MACHINE:Before you plug in the FILAMATIC Filler please read allinstructions carefully. Then before you plug in the machinefor use, plug in the Actuator. The power cord is the electri-cal isolation device for this machine. Always unplug itwhen performing any maintenance or adjustment to themachine. This will prevent the machine form accidentlystarting and possible injuring the operator and damagingthe machine. When not using the machine turn it off andunplug the power cord. Proper maintenance of the powercord is essential to the safe efficient operation of themachine. Keep the cord free from liquids and othercontamination. Keep the electrodes on the plug clean andfree from corrosion. If necessary discard the cord if theinsulation is torn or cracked or if the electrodes aremissing or corroded.WARNING. This machine is intended to be electricallygrounded. Your FILAMATIC is equipped with a three-wireplug--a plug that has a third grounding pin. This plug will fitonly a grounded AC outlet. This is a safety feature. If youare unable to insert the plug into the outlet, contact alicensed electrician to replace the outlet with a properlygrounded outlet. Do not defeat the purpose of the ground-ing plug! Serious shock or burn to the operator or damageto the machine can occur if this note is disregarded.The warranty is void if any unauthorized modifications aredone to the mechanical components or electrical wiring ofthis machine.
TRANSPORT, HANDLING AND STORAGEDESCRIPTION:Please retain the original packing material for at least oneyear. In the event that you need to return the machine to themanufacturer please use this material to ship it in. When notusing the Filamatic Filling machine please keep it in anenvironment below 70% humidity, with ambient temperature0 to 40°C (104°F). Do not drop machine or subject it tovibration. This may damage the drive or the electroniccomponents. Use the lifting handle to carry the machine.
INSTALLATION INSTRUCTIONS
CAT. 2142 Pg. 8
CE-DAB-5 Diagram
National Instrument Company, Inc.4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com
®FILA ATIC
DANGER
NOT EXPLOSION RESISTANT NOT EXPLOSION RESISTANT FIRE OR EXPLOSION MAY RESULT WHEN MACHINE IS ENERGIZED IN THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS. DO NOT TURN ON MAIN SWITCH IN THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS.THIS WARNING APPLIES TO ALL EXPLOSIVE, FLAMMABLE AND COMBUSTIBLE OR FLAMMABLE MATERIALS, INCLUDING BUT NOT LIMITED TO CLEANING AND FLUSHING SOLUTIONS.
SPEED CONTROL KNOB:Regulates the Filler speed. Turn clockwise to increasespeed, counter-clockwise to decrease speed. The speedof the filler directly and proportionately affects the productflow rate as it leaves the nozzle, this speed should be setas fast as possible without causing foaming andsplashing.
MODE SELECTOR SWITCH:Selects OFF, ON or CONTINUOUS CYCLING operation.The machine will stop cycling immediately when theselector switch is set to the OFF position. Power isstill supplied to the controls inside the machine. Ifremoving panel to access the inside of the machinecabinet the power cord must be unpluged from thePower Connector Receptacle. Serious injury to theoperator may result if this note is disregarded. TurningOFF the selector switch DOES NOT de-energize thecircuits inside the machine cabinet. Set the power switchto the ON/Run Position to operate the machine inthe run mode. Set the selector switch to the Continuous Cycle position to operate the machinecontinuously. This mode is used for priming or rinsing theFilling System.
FOOT SWITCH (ACTUATOR) RECEPTACLE:Receptacle for foot switch or any other CE certifiednormally open contact type actuator switch.
FOOT SWITCH: (INSULATION RATING 300V)Controls operation of the Filler. To start filling sequencepress foot switch, the filler will operate as described inthe Operating Instructions description.
TNB NOZZLE HOLDER / ACTUATOR SWITCH:(INSULATION RATING 300V)Controls operation of the Filler. This is an alternateactuator that is to be plugged into the Foot Switch(actuator) Receptacle instead of the Foot Switch, whenrequired. To start filling sequence press button onbracket the filler will operate as described in theOperating Instructions description.
CONTROLS DESCRIPTION
POWER CORD RECEPTACLE:This is the power cable input connector. Refer to theinstructions paragraph “Pluging in The Machine” foradditional information.
POWER CORD: (NOT SHOWN HERE)This is the power input cord. The insulation on this cordis rated at 300v. Refer to the instructions paragraph“Pluging in The Machine” for additional information.
SAFETY COVER: (NOT SHOWN HERE)The Filling Unit drive area is guarded with a removable,interlocked safety guard. Lift to remove this guard toinstall or adjust the filling system. This guard panel mustbe in position with the switch connected to operate themachine. It is very important not to tamper with thesafety switch. Serious injury to the operator may result ifthe operator's hands are caught in the movingmechanism.
CIRCUIT BREAKERS: The drive circuit is protectedfrom current overload with these circuit breakers. If thecircuit breakers trip from a current overload carefullyconsider what caused this. The common cause is arestriction in the fluid discharge line.
FOOT SWITCHRECEPTACLE
MODESELECTORSWITCH
GRADUATEDKNOB
VOLUMECONTROL
ECCENTRICPOST NUT
PUMP POST
SPEEDCONTROLKNOB
POWERCORDFEMALECONNECTOR
2 0 8 V - 2 4 0 V
5 0 - 6 0 H z
12
3
45 6 7
8
10
9
11
CIRCUITBREAKERS
®FILA ATIC
NATIONAL INSTRUMENT COMPANY4119 Fordleigh Rd.
BALTIMORE, MD 21215PHONE: (410) 764-0900 FAX: (410) 764-7719
http://www.filamatic.com
CAT. 2142 Pg. 9National Instrument Company, Inc.4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com
®FILA ATIC
1. Turn Speed Control Knob all the way counter clockwise,and set the selector switch to the “OFF” position.
2. Plug foot switch into Filler Actuator Socket and installthe safety cover. The machine will not operate when thecover is not installed.
3. Plug line cord into any properly grounded electricaloutlet, which supplies the voltage indicated on thenameplate. WARNING: DO NOTENERGIZE THE FILLER IN THEPRESENCE OF COMBUSTIBLEOR FLAMMABLE VAPORS. IGNITION OFCOMBUSTIBLE OR FLAMMABLE VAPORS CANRESULT IN FIRE OR EXPLOSION AND SERIOUSPERSONAL INJURY.
4. Place selector switch to the “Continuous” position.
5. Turn Speed Control Knob clockwise. Press the FootSwitch (actuator), the Filamatic Filler will now operatecontinuously. Maintaining or releasing the actuator willnot affect operation, machine will operate continuously.Adjust speed of Filler with the Speed Control Knob. Tostop the filler at the beginning of the fill stroke whenoperating in the Continuous mode turn the selectorswitch to the On / Run position. The filler will stop at thebeginning of the fill stroke, the 5:00 o’clock position.
6. With the selector switch to the “ON / Run” positionpress the Foot Switch (actuator), the Filamatic Filler willcycle one complete cycle and stop at the 5:00 o’clockposition. Release the Foot Switch (actuator), themachine will stop immediately.
7. If the above instructions have been carefully followedand everything is in proper working order, follow thepiston pump installation instructions in the appropriatepiston pump instructions manual and then thepreparing for production run instructions in thismanual.
DANGER
FOOT SWITCHRECEPTACLE
MODESELECTORSWITCH
GRADUATEDKNOB
VOLUMECONTROL
ECCENTRICPOST NUT
PUMP POST
SPEEDCONTROLKNOB
POWERCORDFEMALECONNECTOR
2 0 8 V - 2 4 0 V
5 0 - 6 0 H z
12
3
45 6 7
8
10
9
11
CIRCUITBREAKERS
®FILA ATIC
NATIONAL INSTRUMENT COMPANY4119 Fordleigh Rd.
BALTIMORE, MD 21215PHONE: (410) 764-0900 FAX: (410) 764-7719
http://www.filamatic.com
DANGER
NOT EXPLOSION RESISTANT NOT EXPLOSION RESISTANT FIRE OR EXPLOSION MAY RESULT WHEN MACHINE IS ENERGIZED IN THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS. DO NOT TURN ON MAIN SWITCH IN THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS.THIS WARNING APPLIES TO ALL EXPLOSIVE, FLAMMABLE AND COMBUSTIBLE OR FLAMMABLE MATERIALS, INCLUDING BUT NOT LIMITED TO CLEANING AND FLUSHING SOLUTIONS.
OPERATION INSTRUCTIONS
DANGER
WEAR CORRECT SAFETY GEAR WEAR CORRECT SAFETY GEAR IF MACHINE IS USED TOFILL POISONOUS OR HAZARDOUS LIQUIDS OR LIQUIDS THATEMIT POISONOUS OR HAZARDOUSVAPORS.THIS WARNING APPLIES TO ALL POISONOUS OR HAZARDOUS MATERIALS, INCLUDING BUT NOT LIMITED TO CLEANING AND FLUSHING SOLUTIONS.
CAT. 2142 Pg. 10National Instrument Company, Inc.4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com
®FILA ATIC
SCALE
POSTNUT
ADJUSTMENTKNOB
VOLUME CONTROL ASSEMBLY
CAT. 2142 Pg. 11
1. Set the volume control setting to the maximum for the prime cycle.Loosen the Post Nut on the volume control. Turn adjustment knob to setvolume control for longest stroke possible. This long stroke is needed toprime the Filling Units with the minimum number of cycles. This reduceswear on the piston seals. Tighten eccentric post jam nut on volume control.IMPORTANT: The Post Nut must be tightened on all volume controls beforeoperating the filler. Serious damage to the volume controls will occur if it isnot tightenten before operation.
2. Place the intake hoses of the Filling Units into the supply tank. Hold the nozzles over the supply tank. If installed inyour Filling Units, turn the suck back adjustment knob counter-clockwise several turns before attempting to primethe Filling Unit. This is done to allow the ball to seat during priming. Do not unscrew the adjustment knobcompletely, as that will allow air to pass through the adjustment stem port.
3. Operate Filling machine in the prime mode until liquid in the discharge hose shows no air bubbles. Presence of airbubbles means that air is being drawn in during the intake stroke. Air can be drawn in around: intake hose at theintake barb, intake valve seals, head gasket, piston rings, clean out screw, or the piston “O” rings depending onwhat piston seals are installed in the Filling Units. A good indication the the piston seals are not sealing against thecylinder walls is product inside the cylinder under the piston. Carefully inspect these areas and tighten asnecessary, inspect the “O” rings as a last step. IMPORTANT: When tightening the cylinder into the head firstinsure that the gasket is not torn or broken and use a strap wrench or suitable tool that will not crush thecylinder. The piston will not travel through the cylinder if it is even slightly bent and the cylinder may haveto be replaced. To inspect the piston O-rings refer to the pump Instructions sheet. Continue to operate Fillingmachine in the prime mode until liquid in the discharge hoses show no air bubbles.
4. DRIPPING: Dripping from the nozzle tip between fills may be encountered when dispensing viscous liquids with alow surface tension. To prevent dripping, turn the suck-back adjustment knob clockwise until it stops to unseat thevalve ball during filling. Refer to the suck-back system instructions in the pump manual. Suck-Back setting changeswill change the fill volume dispensed slightly. Therefore, make the suck-back setting before fine tuning the fillvolume.
5. Place Nozzle over containers to be filled. Make a sample fill and measure it. If not correct, adjust volume control forfill required. To adjust volume control, first loosen the eccentric post nut on the volume control with an appropriatewrench. (Do NOT use pliers.) Turn graduated knob clockwise to increase fill volume, counter-clockwise to decreasefill volume. EXAMPLE: To fill 12cc per stroke with a 15cc Filling Unit, set Volume Control on graduation number 10.Tighten eccentric post nut!
6. Adjust the filling speed so that the containers are filled without excessive splashing or foaming. When all settingshave been completed, you are ready to proceed with the production run.
PREPARING FOR A PRODUCTION RUN INSTRUCTIONS
National Instrument Company, Inc.4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com
®FILA ATIC
PRODUCT VISCOSITY CONSIDERATION:The force required to move liquid increases as the viscosity of the liquid increases. If a high viscosity liquid is to bedispensed begin with slow speeds. Gradually increase the filler speed and watch the behavior of the filler. If the fillerseems to stall or if the circuit breaker trips operate the machine at a a slower speed than when the stalling or circuitbreaker tripping occured.
CAT. 2096 Pg. 12
PUMP POST & VOLUME CONTROL ASSEMBLY ILLUSTRATIONS AND PARTS LISTS
ITEMNO. PART NO. DESCRITPION
1 3621 Volume Control Adapter
2 3015 Volume Control Body3 3016 Socket Head Screw4 3017 Post Nut Washer5 3020 Lead Screw Bushing6 3021 Adjustment Knob
7 3022 Indicator Washer8 3044 Bearing Sleeve Housing Assembly9 3548-3 Eccentric Post Nut10 3037 Lead Screw Assembly11 3025 Bearing Sleeve12 09-346-364 Set Screw
3
1
7
10
11
1252
84
9
Volume Control Assembly3013
Illustration & Parts List
6
1b 3011 Crank Shaft
13
13 09-144-247 S.H.C. Screw
Pump Post Assembly3166-1
Illustration& Parts List
12
34
5
ITEMNO. PART NO. DESCRITPION
1 5501-7 Mounting Washer2 3165-1 Pump Post3 3054 Bearing Sleeve Assy.4 09-702-403 Bearing Washer5 3548-6 Pump Post Nut
National Instrument Company, Inc.4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com
®FILA ATIC
GUARD ASSEMBLY ILLUSTRATION& PARTS LIST
CAT. 2096 Pg. 13
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National Instrument Company, Inc.4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com
®FILA ATIC
NOZZLE BRACKET ASSEMBLY DWG.3084-1
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CAT. 2096 Pg. 14National Instrument Company, Inc.4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com
®FILA ATIC
CAT. 2096 Pg. 15
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National Instrument Company, Inc.4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com
®FILA ATIC
-1
110 VAC
NON-CE
CE
220 VAC
-2
ISSUED
DRAWN
CHECKED
CONTRACT NO.
APPROVALS
SHEET
SIZE CAGE CODE
SCALE
DWG NO.
SURFACE TREATEMENT U.O.S.DIMENSIONS APPLY AFTER
REV
NATIONAL INSTRUMENT COMPANY, INC.4119 FORDLEIGH RD. BALTIMORE MD.,21215, USA
DATE
DO NOT SCALE DRAWING
MATERIAL
FINISH
UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHES
FRACTIONS DECIMALS ANGLES
TOLERANCES ARE:
±
±
.XX
.XXX
± ±
8 7
A
B
6 5 4 3 2 1
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C
D
8 7 6 5 THIS DRAWING IS THE PROPERTY OF THE NATIONAL INSTRUMENT CO., INC.AND IT MAY NOT BE REPRODUCED WITHOUT OUR WRITTEN PERMISSION
4 REMOVE ALL BURRS &SHARP CORNERS
DWG NO.
C
D
SH REV 1
PART ORIDENTIFYING NO.REQD
QTYSPECIFICATIONOR DESCRIPTION
NOMENCLATURE
PARTS LIST
MATERIALNO.
ITEM
5507
8-2
5507
8-1
0
1
4
1
1
1
2
2
2
0
0
0
2
REVZONE DATEDESCRIPTION
REVISIONS
APPROVED
ASSEMBLY,SAFETY LABEL/NAMEPLATE
55078
1/4
01
1 OF 1
G.CLAPPISON 09-01-99
D
SEE PARTS LIST
63
1/64 .01
.005
1/2˚
55078 011
2 9059 LABEL, DANGER, ELECTRICAL HAZARD, CE 1
2 9060-1 LABEL, WARNING EYE SAFTEY, GLASS, CE (9045-1) 2
2 9058-1 LABEL, CAUTION, MOVING PARTS, CE (9024-1) 3
2 9061-1 LABEL, DANGER, NON-EXPLOSION RESISTANT, CE (9028-1) 4
0 9033 LABEL, FILLING UNIT INSTALLATION 5
0 9024-1 LABEL, DANGER, MOVING PARTS CAUTION 6
0 9028-1 LABEL, EXPLOSION WARNING 7
0 9044-1 LABEL, IMPORTANT INFORMATION 8
0 9041-1 LABEL, HIGH VOLTAGE WARNING 9
4 09-600-088 RIVET SS 10
0 9031-1 PLATE, NAME FILLER NON-CE 11
1 9031-2 PLATE, NAME FILLER 12CE
0 9043-1 LABEL, CAUTION, MOVING PARTS, GUARDED 13
01 ADD ITEM 13 03-03-00 GEC
5
4
2
3
1
6
79
8
11
10
1
12
10
NOTE:
1) STAMP PROPER INFORMATION ON ITEM
11 OR 12 PRIOR TO RIVETING TO MACHINE.
5
2
3
4
1
1
6
13
07
08
08
08
08
08
08
08
08
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OR DESCRIPTION
PARTS LIST
ITEMMATERIAL
SPECIFICATION NO.
APPROVALS
CONTRACT NO.
ISSUED
CHECKED
DRAWN
NATIONAL INSTRUMENT COMPANY, INC.4119 FORDLEIGH RD. BALTIMORE MD.,21215, USA
SURFACE TREATMENT U.O.S.
CAGE CODE
DATE
SIZE
SCALEDIMENSIONS APPLY AFTER
DWG NO. REV
SHEET
±±.XX±
DO NOT SCALE DRAWING
±
MATERIAL
FINISH
.XXX
DIMENSIONS ARE IN INCHESUNLESS OTHERWISE SPECIFIED
FRACTIONS DECIMALS ANGLES
TOLERANCES ARE:
A
4
B
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REMOVE ALL BURRS &SHARP CORNERS
C
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2
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D
ZONE REV
REVISIONS
DESCRIPTION APPROVEDDATE
ASSEMBLYMECHANICAL DAB-5/DAB-8
4449
1 OF 1
08
1/4
MLS 01-20-99
C
SEE PARTS LIST
63
1/2˚.011/64.005
44491
08
01 ITEM 25 WAS 09-141-755/ITEM 26 QTY WAS 14 03-24-99 GEC
01 ITEM 9 WAS MXP-11648/ ADD ITEMS 33 & 34 03-25-99 GEC
02 REVISED 08-24-99 GEC
03 ITEM 31 WAS 4756, CORRECT DRAWING 11-30-99 GEC
04 CORRECT BOM 03-6-00 GEC
05 ITEM 4 WAS 50279 02-12-01 GEC
06 REMOVED ITEM 17 (4780), ADDED "/DAB-8" TO TITLE 12-26-01 B.H.
07 ITEM 8 (3166-8) WAS 4461 08-09-02 B.H.
1 4448 ASSEMBLY, CABINET DAB-5 & DAB-8 SS 1
1 50280 SHAFT, DRIVE SS 2
1 MXP-11270 BUSHING, KEYLESS, TRANSTORQUE, .50 BORE 3
1 50574 GEAR, SPUR 100 TEETH CAST IRON 4
2 01-131-700 BEARING, FLANGE 2 HOLES .50 BORE 5
2 3013 ASSEMBLY, #1 VOLUME CONTROL SS 6
2 3621 ADAPTER, VOLUME CONTROL SS 7
2 3166-8 ASSEMBLY, PUMP POST SS 8
2 3159 HANDLE SS 9
1 50283 BRACE, PUMP POST SS 10
2 3084-1 ASSEMBLY, NOZZLE BRACKET NB-5-130 SS 11
2 3028 STUD, MOUNTING SHORT SS 12
14 09-703-404 WASHER, FLAT, 1/4 SS 13
4 09-411-044 NUT, HEX 1/4-20 SS 14
0 15
1 3007 CAM 16
1 50254 ASSEMBLY, DAB GUARD 18
4 3088-2 LEG, CABINET LONG SS 19
10 09-144-247 SCREW, SHC 1/4-20 X .75 LG SS 20
2 09-106-136 SCREW, HEX HD. 5/16-18 X .75 LG SS 21
2 09-347-577 SCREW, SOC SET CUP PT 8-32 X .19 SS 22
2 09-480-712 KEY, SQ .13 X .50 LG. 23
4 3016 SCREW, SHC 8-32 X .38 LG, MODIFIED 24
0 25
2 09-702-403 WASHER, FLAT, 10 SS 26
1 55077 BLOCK, BEARING MOUNT AL 27
25 09-304-561 SCREW, TRUSS HD 8-32 X .38 LG. SS 28
2 09-411-047 NUT, HEX 1/4-28 SS 29
2 09-224-195 SCREW, BUT HD. 1/4-20 X 1.00 LG SS 30
2 09-714-405 WASHER, LOCK 5/16 SS 31
4 09-144-250 SCREW, SHC 1/4-20 X 1.50 SS 32
14 09-713-421 WASHER, LOCK 1/4 SS 33
1 15015 BRACKET, MICROSWITCH 34
4 09-447-086 NUT, SPEED CLIP, 8-32 35
2 09-286-102 SCREW, BIND HD, 6-32 X 1 36
2 09-760-441 WASHER, LOCK 6 37
2 09-404-035 NUT, 6-32 38
4 3038 WASHER, HANDLE SS 39
08 ITEM 9 (3159) WAS MXP-11648, ITEM 13 WAS QTY. 10,
ITEM 15 WAS 09-742-425, ITEM 20 WAS QTY. 6, ITEM 25
WAS 09-141-755, ITEM 26 WAS QTY. 6, ITEM 14 WAS QTY.
10, ITEM 33 WAS QTY. 10, ADDED ITEM 39 (3038) 09-19-02 B.H.
20 30
14
18
12
19
29
2811 24
4
1
3
2
65
22
7
23
9
25
10 8
33
13
15
16
28
37
36
34
35
3831
32
21
27
28
20
26
13
33 13
33
13 20 33 39
14.250 15.000
6.125
7.000
HARDWIRE DIAGRAMCE-AB LIQUID FILLER (220VAC, 50HZ)
SKE-6297
SKE-6297
1/1
05
051
1 OF 1
JGG 07/31/97
DRM 11/21/97
CHOPPER 11/21/97
SEE PARTS LIST
63
EBOM SKE-6297
1/64 .01
.005
1/2˚
PRODUCTION RELEASE FOR NEW STYLE AB, AB-5
01 ADDED BILL OF MATERIAL FOR AB-5 01/28/98 DRM
02 UPDATE BOM AND DELETE OBSOLETE PARTS, FIRST 12/30/98 DRM
03 REMOVED ITEMS 16/17 & REPLACED W/ITEMS 38/39 04-23-03 SLK
04 ADDED GS-2 FOR CE-DAB-5 & CE-DAB-8 MODELS 04-23-03 SLK
1 51-302-071 CONTROLLER, DC DCC-1 2
1 51-701-093 RESISTOR, I.R. DCC-1 3
1 51-701-029 RESISTOR, DYNAMIC BRAKE, 10OHM R1 4
1 52-706-021 KNOB, 3/4" DIA. 5
1 50-102-304 CONTACT, N.O. WITH LATCH SS-1 6
1 50-208-335 SWITCH, 3 POSITION SELECTOR SS-1 7
2 50-102-353 CONTACT, N.C. SS-1 8
1 EXP-2192 FOOT SWITCH FS-1 9
1 EXP-2189 CORD,FOOT SWITCH FS-1 10
3 50-101-184 RELAY, 8 PIN PLUG-IN 220V CR-1,-2,-3 12
3 EXP-2199 SOCKET, 8 PIN CR-1,-2,-3 13
1 50-201-001 SWITCH, ROLLER MICRO CS-1 14
1 15015 BRACKET, MICRO CS-1 15
1 EXP-2191 BREAKER, CIRCUIT CB-1 19
1 53-000-307 OVERLAY, AB; AB-5; 220V 20
6 EXP-2200 TERMINALS 22
6 EXP-2203 DIN RAIL 23
1 EXP-2201 TERMINALS, END BARRIER 24
0 EXP-____ PLUG, LINE POWER SELECT FOR COUNTRY 27
0 56-804-296 MOTOR, 1/12 HP 180VDC 42 RPM AB-5, 220VAC M1 30
0 56-804-298 MOTOR, 1/12 HP 180VDC 83 RPM AB, 220VAC M1 31
1 EXP-2182 FILTER, RFI F1 33
2 51-105-083 BRACKET, RESISTOR R1 36
1 EXP-2196 RECEPTACLE, FOOT SWITCH FS-1 37
0 EXP-2762 SWITCH, SAFETY INTERLOCK GS-1, GS-2 38
0 EXP-2764 SWITCH, SAFETY KEY; STRAIGHT GS-1, GS-2 39
1 EXP-3274 CORD, LINE POWER 40
05 REMOVED ITEM 26 & REPLACED W/ ITEM 40 04-28-03 SLK
8 7
A
B
6 5
APPLICATION
4
NEXT ASSY
3
DO NOT SCALE DRAWING
USED ON
MATERIAL
FINISH
ISSUED
DRAWN
CHECKED
PART ORIDENTIFYING NO.
UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHES
FRACTIONS DECIMALS ANGLES
TOLERANCES ARE:
±
±
.XX
.XXX
±
REQDQTY
CONTRACT NO.
±APPROVALS
SHEET
2
SIZE CAGE CODE
DSCALE
DWG NO.
SURFACE TREATEMENT U.O.S.DIMENSIONS APPLY AFTER
1
REV
SPECIFICATION
NATIONAL INSTRUMENT COMPANY, INC.4119 FORDLEIGH RD. BALTIMORE MD.,21215, USA
DATE
OR DESCRIPTIONNOMENCLATURE
PARTS LIST
MATERIAL
A
NO.ITEM
B
REV
C
D
8 7 6 5 THIS DRAWING IS THE PROPERTY OF THE NATIONAL INSTRUMENT CO., INC.AND IT MAY NOT BE REPRODUCED WITHOUT OUR WRITTEN PERMISSION
4 REMOVE ALL BURRS &SHARP CORNERS
ZONE
DWG NO.
C
D
DATEDESCRIPTION
SH REV
REVISIONS
APPROVED
1
1413
21 22
1413
21 22
A
LINE
E
N
L
N'
LOADL'
CABINET CUT LINE
INSERT PLATE
CR2
CR1
CR3
CR2RELAY
FOOT SWITCHRELAY
DYNAMIC BRAKE
CR2RELAY
FOOT SWITCH
CR3RELAY
RESET CYCLE
CR3RELAY
RESET CYCLE
CAMSTOP
NORMAL
(nc)
(no)
RELAYFOOT SWITCH
RELAYRESET CYCLE
FOOT SWITCHGUARD SAFETY SWITCH
CR1RELAY
DYNAMIC BRAKE
RELAYDYNAMIC BRAKE
CR1
FILLER SPEED POT
OFF PRIMEAUTO
FILLER DRIVE(DCC-1)
RESISTORDYNAMIC BRAKE
MOTOR
(a)
(b)
(c)
5
6
7
8
20 15
16
18 19
17
9 1110
12
13
OFF
AUTO
PRIME
0
X
X
0
X
X
0
0
X
cba
SS-1 GS-1 FS-1
CS-1
M1
3
4
LINE INPUT208-240 VAC50/60 CYCLESINGLE PHASE
1
2
SKE-629
7 A
B, AB-5
; 220
V
UNITED STATES
UNITED KINGDOM
CONTINENTAL EUROPE
0
X
0 X
0
EXP-2208 EXP-2209
X
0
0
52-502-078
0
220 VAC POWER PLUG SELECTION
SS-1
GUARD SAFETY SWITCH
GS-2
14
6
5
SEE NOTE 1
NOTE 1:IF MACHINE MODEL CE-AB, CE-AB-5, CE-AB-8
IF MACHINE MODEL CE-DAB-5, CE-DAB-8
THEN PLACE A JUMPER WIRE BETWEEN
THEN TERMINATE GS-2 AS SHOWN.
WIRES 20 AND 14. DO NOT TERMINATE GS-2.
MAX
3P
1P
P2
I2
I1
MIN IR CL
ACCEL
+F
A-
IR R
ES
U
A+ L1
F-
L2
MAX
3P
1P
P2
I2
I1
MIN IR CL
ACCEL
+F
A-
IR R
ES
U
A+ L1
F-
L2
31
4
32
13129
14
38 39
7 6
19
20
5
8
13
13
15
10
36
37
5
33
A1A221 11
8
7
1
2
6 3
2224
5
12
414
A1A221 11
8
7
1
2
6 3
2224
5
12
414
A1A221 11
8
7
1
2
6 3
2224
5
12
414
22 23 24
40 27
30
12
12
3938
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