MM-76400-15 DUAL HEAD BENCH TOP FILLER · 1. Unplug the machine. 2. Be sure to properly secure any removable or sliding panels. CLEANING 1. Refer to the cleaning instructions page

COVER PAGE

NATIONAL INSTRUMENT COMPANY, INC.4119 FORDLEIGH ROAD BALTIMORE, MARYLAND 21215-2292, U.S.A. PHONE: (410) 764-0900 FAX: (410) 764-7719

CAT. 2142(TF 5.2)

DANGER

NOT EXPLOSION RESISTANTNOT EXPLOSION RESISTANTFIRE OR EXPLOSION MAY RESULT WHEN MACHINE IS ENERGIZED IN THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS. DO NOT ENERGIZE IN THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS.

MM-76400-15 DUAL HEAD BENCH TOP FILLERNATIONAL INSTRUMENT COMPANY Part No. 4452-2, CE-DAB-5

U.S.A. - 2

9482 (reissue), 3

1393 (reissue), 3

2074 (reissue), 4

077441, 4142561, 4182387, 4201251, 4212416, 4227627,

4230160, 4266653, 4269298, 4294294, 4313476, 4593720, 4087952, 5033518, 5105859, 5154589, 5301488

CANADA - 1048460, 1050636, 1054109, 1055899, 1058581, 1077448, 1093037, 1101387

1101809, 1102761, 1110571, 1111310, 1148515, 1222927

Other U.S., Canadian and Foreign patents issued and pending.

This machine may be covered by one or more of th

e following patents:

¨

FILAATIC

BALTIMORE, MD 21215U.S.A.

PHONE: (410) 764-0900 FAX: (410) 764-7719

MODEL

SERIAL NO.

VOLTAGE

FULL LOAD

INPUT CURRENT

12

3

4

56 7

8

10

9

11

208V - 240V

208V - 240V

50 - 6 0Hz - 210W

50 - 6 0Hz - 210W

®

FILAATIC

NATIONAL INSTRUMENT COMPANY

4119 Fordleigh Rd.

BALTIMORE, MD 21215

PHONE: (410) 764-0900 FAX: (4

10) 764-7719

http://w

ww.filamatic.com

* Free-Flowing = aqueous solutions, water-thin reagents** Semi-Viscous = thin oils, conditioner, shampoo, thin syrup, saturated solutions, agar, hand/body lotion

®FILA ATIC TECHNICAL FILEPART A

For filling free flowing* to semi viscous** liquids

HARMONIZED STANDARDS FOLLOWED FOR CERTIFICATION FOREUROPEAN ECONOMIC COMMUNITY: EN 55014:1993, EN 55104:1995, ENV 50141:1993, EN 61010-1:1993+A2:1995, EN 61000-4-2:1995, EN 61000-4-4:1995, EN 61000-4-5:1995 , EN 61000-4-11:1994 & IEC 1010-1:1990+A2:1995.

IMPORTANT SAFETY INSTRUCTIONS

FAILURE TO FOLLOW THESE INSTRUCTIONSMAY RESULT IN SERIOUS PERSONAL INJURYOR DAMAGE TO THE EQUIPMENT.

This equipment must be operated in a safe and competentmanner in strict compliance with (i) established safety operatingprocedures as set forth by any applicable laws and governmentalregulations and (ii) National Instrument’s operating instructions asoutlined in National Instrument’s operating manual. Copies of theoperating manual are available from National Instrument’sheadquarters in Baltimore, Maryland. This equipment may causepersonal injury or economic loss if it is not regularly andproperly maintained, if it is enhanced, repaired, replaced,changed, altered or added to by anyone other than authorizedNational Instrument personnel, or if operated with abrasive orcorrosive materials not specifically authorized by the NationalInstrument Company in writing.

BEFORE OPERATING THE FILLING MACHINE

1. Read all instruction manuals thoroughly beforeoperating Equipment.

2. Eye protection must be worn whenoperating, servicing, or maintaining thisequipment.

3. Take note of Explosion-Resistant or Non-Explosion-Resistant operation of machine and operateaccordingly. Do not operate a non-explosion resistantmachine in an explosive atmosphere.

4. Be sure the machine is properly grounded according tothe local electrical code.

5. Remove all temporary parts, tools and adjustingapparatus.

6. Be sure all hose connections, clamps and mountingdevices on the Filling Units are secure.

DURING OPERATION

1. Keep all body parts and clothing clear of rotatingvolume control.

2. Keep all Safety Devices in place and operational.

3. Be sure the area around the Filling Machine is clear ofany tools, trash or debris.

FOR SERVICING OR MAINTAINING

1. Unplug the machine.

2. Be sure to properly secure any removable or slidingpanels.

CLEANING

1. Refer to the cleaning instructions page.

2. Do not autoclave plastic components!

The National Instrument Company can provide filling equipment that incorporates the use of components that meet or exceed the N.F.P.A. rating of Class1, Division 1, Group D for use with flammable or combustible liquids. We suggest that you consult with a fire hazard specialist, normally available through an insurance broker or carrier, if you have any questions concerning the hazard rating of the products to be filled or cleaning materials. S.S. 519

THIS WARNING APPLIES TO ALL EXPLOSIVE, FLAMMABLE AND COMBUSTIBLE LIQUIDSAND VAPORS, INCLUDING BUT NOT LIMITED TO CLEANING AND FLUSHING SOLUTIONS.

DE-ENERGIZE AND "LOCK-OUT" EQUIPMENTBEFORE EXPOSING MACHINE TO PRESENCE OF COMBUSTIBLE OR FLAMMABLE VAPORS.

DANGER

NOT EXPLOSION RESISTANTFIRE OR EXPLOSION MAY RESULT WHEN MACHINE IS ENERGIZED IN THE PRESENCEOF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS. DO NOT ENERGIZE IN THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS.

Please note the safety warning symbol.This symbol is used throughout the instructions materials tocall attention to important safety related information. Pleaseread the related information.Do not operate the equipment if you do not understandthe meaning of the warnings and safety systems. Pleaseask your supervisor, a qualified technician, or contact theNational Instrument Company for further explanation of thesafety systems and warnings.Please note the location of the warning labels on thefilling machine. These labels identify the places on themachine where a hazardous situation may exist. Cautionshould be exercised in these areas.

SAFETY WARNING SYMBOL

CAT. 2142 Pg. 2National Instrument Company, Inc.4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com

®FILA ATIC

TABLE OF CONTENTS

CAT. 2142 Pg. 3

APRIL 2003

COVER PAGE ...................................................................................................................................... 1

IMPORTANT SAFETY INSTRUCTIONS .............................................................................................. 2

TABLE OF CONTENTS ....................................................................................................................... 3

IMPORTANT CLEANING INSTRUCTIONS & LABEL LEGEND ......................................................... 4

SAMPLE PARTS ORDERING PROCEDURE ...................................................................................... 5

MODEL: CE-DAB-5 FILLING MACHINE INTENDED USE AND FUNCTION DESCRIPTION............. 6

PREVENTATIVE MAINTENANCE AND LUBRICATION GUIDE .......................................................... 7

INSTALLATION INSTRUCTIONS ........................................................................................................ 8

CONTROLS DESCRIPTION ................................................................................................................ 9

OPERATION INSTRUCTIONS ........................................................................................................... 10

PREPARING FOR A PRODUCTION RUN INSTRUCTIONS ............................................................. 11

PUMP POST & VOLUME CONTROL ASSEMBLY ILLUSTRATIONS AND PARTS LISTS ............... 12

GUARD ASSEMBLY ILLUSTRATION & PARTS LIST ....................................................................... 13

NOZZLE BRACKET ASSEMBLY DWG. 3084-1 ................................................................................ 14

DRIVE ASSEMBLY DWG. 4460 ......................................................................................................... 15

SAFETY NAMEPLATE ASSEMBLY DWG. 55078 ............................................................................. 16

CE-DAB-5, MECHANICAL ASSEMBLY DWG. 4449 ......................................................................... 17

220V HARDWIRE DIAGRAM DWG. SKE-6297 ................................................................................. 18

National Instrument Company, Inc.4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com

®FILA ATIC

Cleaning the machine carefully after each production run isnecessary to insure that your machine will provide manyyears of safe, dependable operation. A first step for asuccessful production run is carefully planning the clean-upand disposal of the cleaning supplies. Cleaning proceduresshould be in writing and carefully reviewed by your safetyofficer. When establishing your cleaning procedures pleaseconsider the following criteria:

1. Certain cleaning solutions may be hazardous.2. Always determine the compatibility of the cleaning

solution with your equipment before using the equipment.3. Different cleaning solutions may be required for different

areas of your equipment. For example, when cleaning amachine used for filling nail polish a solvent basedsolution may be needed to clean the filling system andwater may be suitable for cleaning the machine cabinet.

4. Flammable and combustible solutions may be used towipe down the machine.

5. Use extreme caution when handling any flammable orcombustible cleaning solution.

6. Review and follow your inhouse procedures for handlingthe solution, and any applicable MSDS’s before openingthe cleaning solutions. The MSDS is the most importantsource of information for any hazardous material.

7. All employees exposed to hazardous materials must betrained in accordance with OSHA's Hazard Communica-tion Standard 29 CFR, part 1910.1200 or applicablecode.

8. Always unplug the machine before introducing anycleaning solutions whether they are flammable, combus-tible or non-flammable and non-combustible.

9. Cleaning the machine is considered a service procedure.10. Provide adequate ventilation when cleaning the machine

to prevent dangerous confinement of hazardous, explo-sive, flammable or combustible vapors.

11. Wipe down only, do not spray with hose or steam clean.12. Determine what protective clothing will be required, and

insure that it fits the intended operator and that theoperator is trained in its use.

13. Insure that no residual cleaning solutions or vapors arepresent before energizing the machine.

14. Certain exposed bearing areas require lubrication aftercleaning.

15. Plan for the safe disposal of all waste materials.

FAILURE TO FOLLOW THESE INSTRUCTIONSMAY RESULT IN SERIOUS PERSONAL INJURYOR DAMAGE TO THE EQUIPMENT.

IMPORTANT CLEANING INSTRUCTIONS &

DANGER

NOT EXPLOSION RESISTANTNOT EXPLOSION RESISTANTFIRE OR EXPLOSION MAY RESULTWHEN MACHINE IS ENERGIZED IN THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS. DO NOT ENERGIZE IN THE PRESENCE OF COMBUSTIBLEOR FLAMMABLE LIQUIDS OR VAPORS.

P/N: 9028-1

COMPLEX MACHINERY. PERSONAL INJURY OR MACHINE DAMAGEMAY RESULT IF OPERATED BY UNTRAINED PERSONNEL.READ AND UNDERSTAND OPERATING MANUAL BEFORECOMMENCING OPERATION. To obtain a Manual contact: National Instrument Co., 4119-27 Fordleigh Rd, Baltimore, MD. 21215, PHONE: (410) 764-0900

REFER SERVICING ONLY TO QUALIFIED SERVICE PERSONNEL.DO NOT MAKE MECHANICAL ADJUSTMENTS WHILE POWER IS ON.DO NOT MAKE ANY CHANGES OR MODIFICATIONS WITHOUT CONSULTING THE NATIONAL INSTRUMENT CO., INC.DO NOT OPERATE MACHINE WITH GUARDS REMOVED, ORWHENWEARING LONG HAIR, JEWELRY OR LOOSE CLOTHING.FOR MACHINES REQUIRING COMPRESSED AIR, THE COMPRESSEDAIR SUPPLY MUST BE CLEAN AND DRY AT THE REQUIREDPRESSURE AND VOLUME.

IMPORTANT

P/N: 9044-1

SHASHATTTTERING GLASSERING GLASS ORPRESSURIZED AIRPRESSURIZED AIRSERIOUS EYE INJURY MAY RESULT.ANSI APPROVED EYE PRO-TECTION MUST BE WORNWHEN OPERATING, ORSERVICING EQUIPMENT.FOLLOW LOCKOUT / TAGOUTPROCEDURES BEFORESERVICING OR MAINTENANCE.

WARNING

P/N: 9045-1

CAUTION

MOVING PARTSMAY CAUSE SERIOUS INJURY. DO NOT OPERATE WITHGUARDS REMOVED. DO NOT ATTEMPT TO DEFEAT INTERLOCKS. KEEP HANDS AND CLOTHING AWAY FROM MOVING PARTS.

P/N:9043-1

DANGER

HAZARDOUS VOLTAGE CAN CAUSE SERIOUS INJURYOR DEATH IF HAND OR ANY PART OF BODY IS PLACED IN THIS ENCLOSURE. FOLLOW LOCKOUT /TAGOUT BEFORE OPENING THIS ENCLOSURE. P/N: 9041-CE

LABEL LEGEND


®FILA ATIC

IMPORTANT PARTS ORDERING NOTE:

The parts listed in the parts manuals, drawings and parts sheets prepared by the NATIONALINSTRUMENT CO. are available and can be sent to you upon ordering. The OEMmanufacturer’s bulletins provided in the machine’s documentation package are for importantmaintainence and lubrication. These bulletins will sometimes contain parts information for partsthat are to be obtained from the particular manufacturer. We provide this information to you toenhance the machine’s maintainability, we regret that we cannot stock the subassembly parts inthe components used in our machines.

When ordering parts for this equipment please specify the following information:

a) MODEL OF EQUIPMENT — located on control panel.

b) SERIAL NUMBER OF EQUIPMENT — located on nameplate.

c) PAGE NO., ITEM NO., PART NO. AND NAME — as indicated in parts list.

d) QUANTITY REQUIRED.

e) CATALOG NUMBER — located on front cover, upper right hand corner.

SAMPLE PARTS ORDERING

Please send the following part for a Model: CE-DAB-5, Serial No. ———,Technical File # ____(this Technical File's number).

“PAGE __, ITEM __ PART NO. 3054, Bearing Sleeve, QTY. 1”

When ordering an Instructions Set for this equipment please specify the followinginformation:

a) MODEL OF EQUIPMENT — located on control panel.

b) SERIAL NUMBER OF EQUIPMENT — located on nameplate.

c) ORIGINAL OWNER — if known.

d) QUANTITY OF SETS REQUIRED.

NOTE: Use only portions of this catalog which are applicable to your particularequipment.

IMPORTANT PLEASE READ THIS NOTICE BEFORE OPERATING EQUIPMENT

This equipment must be operated in a safe and competent manner in strict compliance with (i) establishedsafety operating procedures as set forth by any applicable laws and governmental regulations and (ii)National Instrument’s operating instructions as outlined in National Instrument’s operating manual.Copies of the operating manual are available from National Instrument’s headquarters in Baltimore,Maryland. This equipment may cause personal injury or economic loss if it is not regularly and properlymaintained, if it is enhanced, repaired, replaced, changed, altered or added to by anyone other thanauthorized National Instrument personnel, or if it operated with abrasive or corrosive materials not

specifically authorized by the National Instrument Company in writing.

SAMPLE PARTS ORDERING PROCEDURE


®FILA ATIC

FILLING UNIT DRIVE DESCRIPTION:The filler drive is a gearmotor driven, electronicallycontrolled system that will turn the crankshaft. Therotation speed of the filler drive motor controls thepressure of the product being dispensed. Theamount of product dispensed from each Filling Unitcan be adjusted by better than + or - 1% to dispenseprecise fill volumes to the hundreth of a gram. Thisdrive rpm is controlled using a speed control knob onthe front of the machine.The Filling Unit (pump), and external moving drivecomponents are all enclosed in a polycarbonatesafety enclosure on the side of the machine. Thisarea is enclosed as much as the design will allowusing a removable safety cover. This cover is inter-locked which must be connected to enable themachine to be powered-up.

INTENDED USE:The Model: CE-DAB-5 Filling Machine is a volumetric liquidfilling machine. This machine is to be used in a laboratory ormanufacturing facility. The types of liquids typically dispensedwith the Model:s DAB-5 filler are parenteral pharmaceuticalsolutions, cosmetic products and food additives. The machineis normally manually operated by a person holding a containerunder the nozzle and pressing the foot switch. However, themachine can be incorporated into an automatic production lineby replacing the foot switch actuator with a remote proximityswitch actuator circuit.

BASIC DESCRIPTION:The Models: CE-DAB-5 Filling Machine incorporates a variablespeed 1/8 hp electrical gearmotor drive. This rotational driveturns a crankshaft mechanism that drives two volumetricpiston pumps called a “Filling Units”. The Filling Units areaccessories that are offered to dispense a wide range ofliquids. The Filling Units are fabricated from Stainless Steel.Depending which Filling Units are used the machine willdispense volumes of free flowing water thin liquids to semi-viscous liquids from <1 to 60mL up to 35 cycles per minute.

OPERATION DESCRIPTION:Product may be supplied from a floor level reservoir, anoverhead supply or a pressurized source. To fill a containerthe operator holds a container under the nozzle tip so whenfluid is dispensed from the nozzle it will flow into the container.Then the operator presses and holds the foot switch down tomake a fill. The motor will turn the crankshaft pulling the pistonrod down. Downward motion of piston (1) creates a vacuum inpump chamber (4) opening intake valve (2). Preset volume ofliquid flows from supply source Into the pump chamber. (4).Upward motion of piston (1) closes intake valve (2) and opensdischarge valve (3). Liquid is then discharged from nozzle (5).A graduated micrometer volume control (6) adjusts the pistontravel, and thus the volume of liquid dispensed per stroke.

MODEL: CE-DAB-5 FILLING MACHINEINTENDED USE AND FUNCTION DESCRIPTION

FILLING MACHINE MODEL:

CE-DAB-5

Specifications:

Material of construction:Stainless steel withtransparent polycarbonate guard panels

Electrical Requirements:208 V - 240 V / 1Ø / 50 - 60 Hz. / 360 watts

Filling Speed: 3 to 35 rpm

Filler Motor Horsepower:1/8 hp

Environmental Conditions

Indoor Use

Altitude up to 2000meter

Temperature range of 5 C to 40 C

Max. relative humidity 80% for temperatureup to 31 C decreasing linearly to 50% relative humidity at 40 C.

Mains supply voltage fluctuations not to exceed±10% of the nominal voltage

Transient overvoltage installation categorynumber II

Polution degree 2


®FILA ATIC

Filling MachineLube Point Illustration

PUMP POSTCLOSE VIEW

L-1C-2

L-2a

L-2b

C-1VOLUME CONTROL

CLOSE VIEW

Different parts of the machine which requirerecurrent lubrication are shown in this lube guide.Recommended lubrication intervals are approximate and based on 8 hours of operationper day, 5 days a week. Therefore, depending onhours of use, and ambient environment the partsmay require lubrication more often than recommended.

CHECKS:Check for tighteness before operationCheck for tighteness before operation

C-1

Pump Post Nuts (2 ea.)

Volume Control Nuts (2 ea.)

C-2

L-2a, 2b

C-1

L-1

C-2

L-3

L-4

C-3

C-3

L-1L-2aL-2b

L-3

Pump Post BushingVolume Control BushingVolume Control Screw

LO.

HGGO

LOCATION:

W/ACW/ACM/AC

L-4 Spur Gears (4) LG 3M

6MGear Motor (internal)Refill to oil level indicator. ( To see indicator remove the hex plug on the side of the gearbox.)Do not overfill

INTERVALS:

LO

LO SAE 10 to 30W way lube oil, petroleum based

W =INTERVAL LEGEND:

WeeklyAC = After Cleaning or

Wash Down

M = Monthly6M = Every 6 Months

LG Lithium based white grease of NGLI consistancy 2 with EP additive.

GO GEAR OIL (SAE 90)

LUBRICANTS:

PREVENTATIVE MAINTENANCE AND LUBRICATION GUIDE


®FILA ATIC

LOCATING MACHINE FOR OPERATION:The machine must be positioned on a level surface ca-pable of supporting it without tipping. As explained in theExplosion danger warning note the machine may not beoperated in the presence of combustible or flammableliquids or vapors. The machine is not water tight andtherefore must not be hosed down or submerged. Do notoperate the machine if the inside cabinet is wet or dampenough to cause electrical shock.

PLUGGING IN THE MACHINE:Before you plug in the FILAMATIC Filler please read allinstructions carefully. Then before you plug in the machinefor use, plug in the Actuator. The power cord is the electri-cal isolation device for this machine. Always unplug itwhen performing any maintenance or adjustment to themachine. This will prevent the machine form accidentlystarting and possible injuring the operator and damagingthe machine. When not using the machine turn it off andunplug the power cord. Proper maintenance of the powercord is essential to the safe efficient operation of themachine. Keep the cord free from liquids and othercontamination. Keep the electrodes on the plug clean andfree from corrosion. If necessary discard the cord if theinsulation is torn or cracked or if the electrodes aremissing or corroded.WARNING. This machine is intended to be electricallygrounded. Your FILAMATIC is equipped with a three-wireplug--a plug that has a third grounding pin. This plug will fitonly a grounded AC outlet. This is a safety feature. If youare unable to insert the plug into the outlet, contact alicensed electrician to replace the outlet with a properlygrounded outlet. Do not defeat the purpose of the ground-ing plug! Serious shock or burn to the operator or damageto the machine can occur if this note is disregarded.The warranty is void if any unauthorized modifications aredone to the mechanical components or electrical wiring ofthis machine.

TRANSPORT, HANDLING AND STORAGEDESCRIPTION:Please retain the original packing material for at least oneyear. In the event that you need to return the machine to themanufacturer please use this material to ship it in. When notusing the Filamatic Filling machine please keep it in anenvironment below 70% humidity, with ambient temperature0 to 40°C (104°F). Do not drop machine or subject it tovibration. This may damage the drive or the electroniccomponents. Use the lifting handle to carry the machine.

INSTALLATION INSTRUCTIONS

CAT. 2142 Pg. 8

CE-DAB-5 Diagram


®FILA ATIC

DANGER

NOT EXPLOSION RESISTANT NOT EXPLOSION RESISTANT FIRE OR EXPLOSION MAY RESULT WHEN MACHINE IS ENERGIZED IN THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS. DO NOT TURN ON MAIN SWITCH IN THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS.THIS WARNING APPLIES TO ALL EXPLOSIVE, FLAMMABLE AND COMBUSTIBLE OR FLAMMABLE MATERIALS, INCLUDING BUT NOT LIMITED TO CLEANING AND FLUSHING SOLUTIONS.

SPEED CONTROL KNOB:Regulates the Filler speed. Turn clockwise to increasespeed, counter-clockwise to decrease speed. The speedof the filler directly and proportionately affects the productflow rate as it leaves the nozzle, this speed should be setas fast as possible without causing foaming andsplashing.

MODE SELECTOR SWITCH:Selects OFF, ON or CONTINUOUS CYCLING operation.The machine will stop cycling immediately when theselector switch is set to the OFF position. Power isstill supplied to the controls inside the machine. Ifremoving panel to access the inside of the machinecabinet the power cord must be unpluged from thePower Connector Receptacle. Serious injury to theoperator may result if this note is disregarded. TurningOFF the selector switch DOES NOT de-energize thecircuits inside the machine cabinet. Set the power switchto the ON/Run Position to operate the machine inthe run mode. Set the selector switch to the Continuous Cycle position to operate the machinecontinuously. This mode is used for priming or rinsing theFilling System.

FOOT SWITCH (ACTUATOR) RECEPTACLE:Receptacle for foot switch or any other CE certifiednormally open contact type actuator switch.

FOOT SWITCH: (INSULATION RATING 300V)Controls operation of the Filler. To start filling sequencepress foot switch, the filler will operate as described inthe Operating Instructions description.

TNB NOZZLE HOLDER / ACTUATOR SWITCH:(INSULATION RATING 300V)Controls operation of the Filler. This is an alternateactuator that is to be plugged into the Foot Switch(actuator) Receptacle instead of the Foot Switch, whenrequired. To start filling sequence press button onbracket the filler will operate as described in theOperating Instructions description.

CONTROLS DESCRIPTION

POWER CORD RECEPTACLE:This is the power cable input connector. Refer to theinstructions paragraph “Pluging in The Machine” foradditional information.

POWER CORD: (NOT SHOWN HERE)This is the power input cord. The insulation on this cordis rated at 300v. Refer to the instructions paragraph“Pluging in The Machine” for additional information.

SAFETY COVER: (NOT SHOWN HERE)The Filling Unit drive area is guarded with a removable,interlocked safety guard. Lift to remove this guard toinstall or adjust the filling system. This guard panel mustbe in position with the switch connected to operate themachine. It is very important not to tamper with thesafety switch. Serious injury to the operator may result ifthe operator's hands are caught in the movingmechanism.

CIRCUIT BREAKERS: The drive circuit is protectedfrom current overload with these circuit breakers. If thecircuit breakers trip from a current overload carefullyconsider what caused this. The common cause is arestriction in the fluid discharge line.

FOOT SWITCHRECEPTACLE

MODESELECTORSWITCH

GRADUATEDKNOB

VOLUMECONTROL

ECCENTRICPOST NUT

PUMP POST

SPEEDCONTROLKNOB

POWERCORDFEMALECONNECTOR

2 0 8 V - 2 4 0 V

5 0 - 6 0 H z

12

3

45 6 7

8

10

9

11

CIRCUITBREAKERS

®FILA ATIC

NATIONAL INSTRUMENT COMPANY4119 Fordleigh Rd.

BALTIMORE, MD 21215PHONE: (410) 764-0900 FAX: (410) 764-7719

http://www.filamatic.com


®FILA ATIC

1. Turn Speed Control Knob all the way counter clockwise,and set the selector switch to the “OFF” position.

2. Plug foot switch into Filler Actuator Socket and installthe safety cover. The machine will not operate when thecover is not installed.

3. Plug line cord into any properly grounded electricaloutlet, which supplies the voltage indicated on thenameplate. WARNING: DO NOTENERGIZE THE FILLER IN THEPRESENCE OF COMBUSTIBLEOR FLAMMABLE VAPORS. IGNITION OFCOMBUSTIBLE OR FLAMMABLE VAPORS CANRESULT IN FIRE OR EXPLOSION AND SERIOUSPERSONAL INJURY.

4. Place selector switch to the “Continuous” position.

5. Turn Speed Control Knob clockwise. Press the FootSwitch (actuator), the Filamatic Filler will now operatecontinuously. Maintaining or releasing the actuator willnot affect operation, machine will operate continuously.Adjust speed of Filler with the Speed Control Knob. Tostop the filler at the beginning of the fill stroke whenoperating in the Continuous mode turn the selectorswitch to the On / Run position. The filler will stop at thebeginning of the fill stroke, the 5:00 o’clock position.

6. With the selector switch to the “ON / Run” positionpress the Foot Switch (actuator), the Filamatic Filler willcycle one complete cycle and stop at the 5:00 o’clockposition. Release the Foot Switch (actuator), themachine will stop immediately.

7. If the above instructions have been carefully followedand everything is in proper working order, follow thepiston pump installation instructions in the appropriatepiston pump instructions manual and then thepreparing for production run instructions in thismanual.

DANGER

FOOT SWITCHRECEPTACLE

MODESELECTORSWITCH

GRADUATEDKNOB

VOLUMECONTROL

ECCENTRICPOST NUT

PUMP POST

SPEEDCONTROLKNOB

POWERCORDFEMALECONNECTOR

2 0 8 V - 2 4 0 V

5 0 - 6 0 H z

12

3

45 6 7

8

10

9

11

CIRCUITBREAKERS

®FILA ATIC

NATIONAL INSTRUMENT COMPANY4119 Fordleigh Rd.

BALTIMORE, MD 21215PHONE: (410) 764-0900 FAX: (410) 764-7719

http://www.filamatic.com

DANGER

NOT EXPLOSION RESISTANT NOT EXPLOSION RESISTANT FIRE OR EXPLOSION MAY RESULT WHEN MACHINE IS ENERGIZED IN THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS. DO NOT TURN ON MAIN SWITCH IN THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS.THIS WARNING APPLIES TO ALL EXPLOSIVE, FLAMMABLE AND COMBUSTIBLE OR FLAMMABLE MATERIALS, INCLUDING BUT NOT LIMITED TO CLEANING AND FLUSHING SOLUTIONS.

OPERATION INSTRUCTIONS

DANGER

WEAR CORRECT SAFETY GEAR WEAR CORRECT SAFETY GEAR IF MACHINE IS USED TOFILL POISONOUS OR HAZARDOUS LIQUIDS OR LIQUIDS THATEMIT POISONOUS OR HAZARDOUSVAPORS.THIS WARNING APPLIES TO ALL POISONOUS OR HAZARDOUS MATERIALS, INCLUDING BUT NOT LIMITED TO CLEANING AND FLUSHING SOLUTIONS.


®FILA ATIC

SCALE

POSTNUT

ADJUSTMENTKNOB

VOLUME CONTROL ASSEMBLY

CAT. 2142 Pg. 11

1. Set the volume control setting to the maximum for the prime cycle.Loosen the Post Nut on the volume control. Turn adjustment knob to setvolume control for longest stroke possible. This long stroke is needed toprime the Filling Units with the minimum number of cycles. This reduceswear on the piston seals. Tighten eccentric post jam nut on volume control.IMPORTANT: The Post Nut must be tightened on all volume controls beforeoperating the filler. Serious damage to the volume controls will occur if it isnot tightenten before operation.

2. Place the intake hoses of the Filling Units into the supply tank. Hold the nozzles over the supply tank. If installed inyour Filling Units, turn the suck back adjustment knob counter-clockwise several turns before attempting to primethe Filling Unit. This is done to allow the ball to seat during priming. Do not unscrew the adjustment knobcompletely, as that will allow air to pass through the adjustment stem port.

3. Operate Filling machine in the prime mode until liquid in the discharge hose shows no air bubbles. Presence of airbubbles means that air is being drawn in during the intake stroke. Air can be drawn in around: intake hose at theintake barb, intake valve seals, head gasket, piston rings, clean out screw, or the piston “O” rings depending onwhat piston seals are installed in the Filling Units. A good indication the the piston seals are not sealing against thecylinder walls is product inside the cylinder under the piston. Carefully inspect these areas and tighten asnecessary, inspect the “O” rings as a last step. IMPORTANT: When tightening the cylinder into the head firstinsure that the gasket is not torn or broken and use a strap wrench or suitable tool that will not crush thecylinder. The piston will not travel through the cylinder if it is even slightly bent and the cylinder may haveto be replaced. To inspect the piston O-rings refer to the pump Instructions sheet. Continue to operate Fillingmachine in the prime mode until liquid in the discharge hoses show no air bubbles.

4. DRIPPING: Dripping from the nozzle tip between fills may be encountered when dispensing viscous liquids with alow surface tension. To prevent dripping, turn the suck-back adjustment knob clockwise until it stops to unseat thevalve ball during filling. Refer to the suck-back system instructions in the pump manual. Suck-Back setting changeswill change the fill volume dispensed slightly. Therefore, make the suck-back setting before fine tuning the fillvolume.

5. Place Nozzle over containers to be filled. Make a sample fill and measure it. If not correct, adjust volume control forfill required. To adjust volume control, first loosen the eccentric post nut on the volume control with an appropriatewrench. (Do NOT use pliers.) Turn graduated knob clockwise to increase fill volume, counter-clockwise to decreasefill volume. EXAMPLE: To fill 12cc per stroke with a 15cc Filling Unit, set Volume Control on graduation number 10.Tighten eccentric post nut!

6. Adjust the filling speed so that the containers are filled without excessive splashing or foaming. When all settingshave been completed, you are ready to proceed with the production run.

PREPARING FOR A PRODUCTION RUN INSTRUCTIONS


®FILA ATIC

PRODUCT VISCOSITY CONSIDERATION:The force required to move liquid increases as the viscosity of the liquid increases. If a high viscosity liquid is to bedispensed begin with slow speeds. Gradually increase the filler speed and watch the behavior of the filler. If the fillerseems to stall or if the circuit breaker trips operate the machine at a a slower speed than when the stalling or circuitbreaker tripping occured.

CAT. 2096 Pg. 12

PUMP POST & VOLUME CONTROL ASSEMBLY ILLUSTRATIONS AND PARTS LISTS

ITEMNO. PART NO. DESCRITPION

1 3621 Volume Control Adapter

2 3015 Volume Control Body3 3016 Socket Head Screw4 3017 Post Nut Washer5 3020 Lead Screw Bushing6 3021 Adjustment Knob

7 3022 Indicator Washer8 3044 Bearing Sleeve Housing Assembly9 3548-3 Eccentric Post Nut10 3037 Lead Screw Assembly11 3025 Bearing Sleeve12 09-346-364 Set Screw

3

1

7

10

11

1252

84

9

Volume Control Assembly3013

Illustration & Parts List

6

1b 3011 Crank Shaft

13

13 09-144-247 S.H.C. Screw

Pump Post Assembly3166-1

Illustration& Parts List

12

34

5

ITEMNO. PART NO. DESCRITPION

1 5501-7 Mounting Washer2 3165-1 Pump Post3 3054 Bearing Sleeve Assy.4 09-702-403 Bearing Washer5 3548-6 Pump Post Nut


®FILA ATIC

GUARD ASSEMBLY ILLUSTRATION& PARTS LIST

CAT. 2096 Pg. 13

AP

PR

OV

ALS

CO

NT

RA

CT

NO

.

ISS

UE

D

CH

EC

KE

D

DR

AW

N

NA

TIO

NA

L I

NS

TR

UM

EN

T C

OM

PA

NY

, IN

C.

4119

FO

RD

LEIG

H R

D. B

ALT

IMO

RE

MD

.,212

15, U

SA

SU

RF

AC

E T

RE

AT

ME

NT

U.O

.S.

CA

GE

CO

DE

DA

TE

SIZ

E

SC

ALE

DIM

EN

SIO

NS

AP

PLY

AF

TE

R

DW

G N

O.

RE

V

SH

EE

T

±±

.XX

±

DO

NO

T S

CA

LE D

RA

WIN

G

±

MA

TE

RIA

L

FIN

ISH

.XX

X

DIM

EN

SIO

NS

AR

E IN

INC

HE

SU

NLE

SS

OT

HE

RW

ISE

SP

EC

IFIE

D

FR

AC

TIO

NS

D

EC

IMA

LS

AN

GLE

S

TO

LER

AN

CE

S A

RE

:

RE

VS

HD

WG

NO

.T

HIS

DR

AW

ING

IS T

HE

PR

OP

ER

TY

OF

TH

E N

AT

ION

AL

INS

TR

UM

EN

T C

O.,

INC

.A

ND

IT M

AY

NO

T B

E R

EP

RO

DU

CE

D W

ITH

OU

T O

UR

WR

ITT

EN

PE

RM

ISS

ION

RE

MO

VE

ALL

BU

RR

S &

SH

AR

P C

OR

NE

RS

IDE

NT

IFY

ING

NO

.R

EQ

D

QT

YP

AR

T O

RN

OM

EN

CLA

TU

RE

OR

DE

SC

RIP

TIO

N

PA

RT

S L

IST

ITE

MM

AT

ER

IAL

SP

EC

IFIC

AT

ION

NO

.

ZO

NE

RE

V

RE

VIS

ION

S

DE

SC

RIP

TIO

NA

PP

RO

VE

DD

AT

E

AT

TA

CH

ED

TO

FIL

LER

AS

SE

MB

LYD

AB

GU

AR

D 5025

4

1 O

F 1

05

1/2

MLS

12-1

6-98

B

SE

E P

AR

TS

LIS

T

63

1/2˚

.01

1/64

.005

5025

41

05 01A

DD

ED

ITE

M 7

& 8

1-6-

99M

LS

02A

DD

HD

WR

, DE

LET

E S

PA

CE

R07

-28-

99G

EC

03C

OR

RE

CT

DW

G P

ER

DE

TA

ILS

01-1

8-00

GE

C

04IT

EM

5 W

AS

475

712

-22-

00G

EC

150

061

GU

AR

D, F

ILLI

NG

UN

ITLE

XA

N1

4M

XP

-118

39S

CR

EW

, SH

OU

LDE

R .2

5 D

IA X

.25

LG

SS

210

-24T

HR

D

809

-221

-521

SC

RE

W, B

UT

TO

N H

DS

S3

.19-

32 X

.50

247

53B

RA

CK

ET

, IN

TE

RLO

CK

SW

ITC

HA

LUM

4

255

158

BR

AC

KE

T, I

NT

ER

LOC

K K

EY

SS

5

250

266

PLA

TE

, GU

AR

D B

OT

TO

MS

S7

409

-409

-039

NU

T, H

EX

SS

8.1

9-32

409

-178

-618

SC

RE

W, F

LAT

HD

SS

10.1

64-3

2 X

.63

409

-138

-559

SC

RE

W, S

OC

HD

SS

11.1

64-3

2 X

1.5

0

409

-761

-445

WA

SH

ER

, LO

CK

SS

12#8

150

245

GU

AR

D, F

ILLI

NG

UN

ITLE

XA

N13

05A

DD

ED

ITE

MS

14

& 1

5, R

EM

OV

ED

ITE

M 6

, RE

VIS

ED

PIC

TO

RIA

L12

/04/

01B

.H.

2E

XP

-276

4K

EY

, SA

FE

TY

INT

ER

LOC

K S

WIT

CH

15N

OT

SH

OW

N

2E

XP

-276

2S

WIT

CH

, SA

FE

TY

INT

ER

LOC

K14

NO

T S

HO

WN

1 2

3

45

7

10

89

11 12

13

1415


®FILA ATIC

NOZZLE BRACKET ASSEMBLY DWG.3084-1

AS

SE

MB

LYN

OZ

ZLE

BR

AC

KE

T N

B-5

-130

3084

1 O

F 1

02

1/1

B

SE

E P

AR

TS

LIS

T

63

1/2˚

.01

1/64

.005

3084

102 01

RE

DR

WN

TO

AC

AD

, WA

S A

SIZ

E, S

EE

RE

V D

09

-24-

97M

JH

02R

EV

ISE

D B

OM

AD

DE

D -

203

-08-

00M

LS

3084-1

3084-2

1 1 1 1 1 11

09-6

10-0

01S

CR

EW

, RE

TA

ININ

G 1

0-24

SS

1

109

-610

-002

FE

RR

ULE

, ST

AN

D O

FF

SS

2

104

-006

-304

O-R

ING

, .13

ID X

.25

OD

X .0

6 C

SV

ITO

N3

130

82B

RA

CK

ET

, NO

ZZ

LE H

OLD

ER

SS

4

036

07B

US

HIN

G, T

HR

EA

DE

D M

OU

NT

ING

SS

5

030

28S

TU

D, S

HO

RT

MO

UN

TIN

GS

S6

AP

PR

OV

ALS

CO

NT

RA

CT

NO

.

ISS

UE

D

CH

EC

KE

D

DR

AW

N

NA

TIO

NA

L IN

ST

RU

ME

NT

CO

MP

AN

Y, IN

C.

4119

FO

RD

LEIG

H R

D. B

ALT

IMO

RE

MD

.,212

15, U

SA

SU

RF

AC

E T

RE

AT

ME

NT

U.O

.S.

CA

GE

CO

DE

DA

TE

SIZ

E

SC

ALE

DIM

EN

SIO

NS

AP

PLY

AF

TE

R

DW

G N

O.

RE

V

SH

EE

T

±±

.XX

±

DO

NO

T S

CA

LE D

RA

WIN

G

±

MA

TE

RIA

L

FIN

ISH

.XX

X

DIM

EN

SIO

NS

AR

E IN

INC

HE

SU

NLE

SS

OT

HE

RW

ISE

SP

EC

IFIE

D

FR

AC

TIO

NS

D

EC

IMA

LS

AN

GLE

S

TO

LER

AN

CE

S A

RE

:

RE

VS

HD

WG

NO

.T

HIS

DR

AW

ING

IS T

HE

PR

OP

ER

TY

OF

TH

E N

AT

ION

AL

INS

TR

UM

EN

T C

O.,

INC

.A

ND

IT M

AY

NO

T B

E R

EP

RO

DU

CE

D W

ITH

OU

T O

UR

WR

ITT

EN

PE

RM

ISS

ION

RE

MO

VE

ALL

BU

RR

S &

BR

EA

KE

XT

ER

NA

L C

OR

NE

RS

.005

MIN

.

ZO

NE

RE

V

RE

VIS

ION

S

DE

SC

RIP

TIO

NA

PP

RO

VE

DD

AT

E

IDE

NT

IFY

ING

NO

.R

EQ

D

QT

YP

AR

T O

RN

OM

EN

CLA

TU

RE

OR

DE

SC

RIP

TIO

N

PA

RT

S L

IST

ITE

MM

AT

ER

IAL

SP

EC

IFIC

AT

ION

NO

.

12

34

5 6


®FILA ATIC

CAT. 2096 Pg. 15

DR

IVE

AS

SE

MB

LY D

WG

. 446

0

4460-1

4460-2

4460-4 4460-3

DAB-5 110 V

DAB-5 220 V

DAB-8 110 V

DAB-8 220 V

22

2 66

6

44

4

44

4

10

1

01

0

11

0

00

1

11

1

44

4

44

4

11

1

NO

TE

:B

OT

H 1

80 V

OLT

AN

D 9

0 V

OLT

MO

TO

RP

RO

DU

CE

45

IN-L

B O

F T

OR

QU

E A

T86

RP

M.

TH

E C

HA

NG

E IN

GE

AR

SC

ON

TR

OLS

TH

E O

UT

PU

T T

OR

QU

E A

ND

RP

M O

F M

AC

HIN

E.

11

111

1

AP

PR

OV

ALS

CO

NT

RA

CT

NO

.

ISS

UE

D

CH

EC

KE

D

DR

AW

N

NA

TIO

NA

L I

NS

TR

UM

EN

T C

OM

PA

NY

, IN

C.

4119

FO

RD

LEIG

H R

D. B

ALT

IMO

RE

MD

.,212

15, U

SA

SU

RF

AC

E T

RE

AT

ME

NT

U.O

.S.

CA

GE

CO

DE

DA

TE

SIZ

E

SC

ALE

DIM

EN

SIO

NS

AP

PLY

AF

TE

R

DW

G N

O.

RE

V

SH

EE

T

±±

.XX

±

DO

NO

T S

CA

LE D

RA

WIN

G

±

MA

TE

RIA

L

FIN

ISH

.XX

X

DIM

EN

SIO

NS

AR

E IN

INC

HE

SU

NLE

SS

OT

HE

RW

ISE

SP

EC

IFIE

D

FR

AC

TIO

NS

D

EC

IMA

LS

AN

GLE

S

TO

LER

AN

CE

S A

RE

:

RE

VS

HD

WG

NO

.T

HIS

DR

AW

ING

IS T

HE

PR

OP

ER

TY

OF

TH

E N

AT

ION

AL

INS

TR

UM

EN

T C

O.,

INC

.A

ND

IT M

AY

NO

T B

E R

EP

RO

DU

CE

D W

ITH

OU

T O

UR

WR

ITT

EN

PE

RM

ISS

ION

RE

MO

VE

ALL

BU

RR

S &

SH

AR

P C

OR

NE

RS

IDE

NT

IFY

ING

NO

.R

EQ

D

QT

YP

AR

T O

RN

OM

EN

CLA

TU

RE

OR

DE

SC

RIP

TIO

N

PA

RT

S L

IST

ITE

MM

AT

ER

IAL

SP

EC

IFIC

AT

ION

NO

.

ZO

NE

RE

V

RE

VIS

ION

S

DE

SC

RIP

TIO

NA

PP

RO

VE

DD

AT

E

AS

SE

MB

LYD

RIV

E, D

AB

-5 &

DA

B-8

4460

1 O

F 1

01

1/2

MLS

01-2

0-99

B

SE

E P

AR

TS

LIS

T

63

1/2˚

.01

1/64

.005

4460

1 01 01

AD

D IT

EM

13,

14,

12

WA

S 0

9-35

1-38

802

-14-

01G

EC

430

04-1

SP

AC

ER

, MO

TO

R M

OU

NT

ALU

M1

134

95P

LAT

E, M

OT

OR

MO

UN

TC

RS

2

1M

XP

-116

43G

EA

R, S

PU

R 4

0T, 2

0DP

, .50

BO

RE

ST

EE

L3

0M

XP

-116

42G

EA

R, S

PU

R 2

0T, 2

0DP

, .50

BO

RE

ST

EE

L4

156

-804

-150

MO

TO

R, 1

/8 H

P 9

0 V

DC

BA

LDO

R 1

6740

H5

45IN

-LB

, 25:

1

056

-804

-155

MO

TO

R, 1

/8 H

P 1

80 V

DC

BA

LDO

R 1

7121

E6

45 IN

-LB

, 25:

1

409

-141

-251

SC

RE

W, S

HC

10-

32 X

1.5

0 LG

.S

S7

409

-104

-131

SC

RE

W, H

EX

HD

, 1/4

-20

X 2

.25

LGP

LAT

ED

8

609

-703

-404

WA

SH

ER

, FLA

T 1

/4S

S9

209

-411

-044

NU

T, H

EX

1/4

-20

SS

10

409

-713

-421

WA

SH

ER

, LO

CK

1/4

SS

11

109

-351

-338

SC

RE

W, S

OC

SE

T C

UP

PT

, 1/4

-20

X .3

8 LG

SS

12

155

179

BR

AC

KE

T, M

OT

OR

MO

UN

TC

S13

109

-106

-135

SC

RE

W, H

EX

HD

CS

145/

16-1

8 X

1/2

LG

01C

OR

RE

CT

DR

AW

ING

PE

R D

ET

AIL

S

02-1

4-01

GE

C

123456

7

89

11

10

12

13

14


®FILA ATIC

-1

110 VAC

NON-CE

CE

220 VAC

-2

ISSUED

DRAWN

CHECKED

CONTRACT NO.

APPROVALS

SHEET

SIZE CAGE CODE

SCALE

DWG NO.

SURFACE TREATEMENT U.O.S.DIMENSIONS APPLY AFTER

REV

NATIONAL INSTRUMENT COMPANY, INC.4119 FORDLEIGH RD. BALTIMORE MD.,21215, USA

DATE

DO NOT SCALE DRAWING

MATERIAL

FINISH

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHES

FRACTIONS DECIMALS ANGLES

TOLERANCES ARE:

±

±

.XX

.XXX

± ±

8 7

A

B

6 5 4 3 2 1

A

B

C

D

8 7 6 5 THIS DRAWING IS THE PROPERTY OF THE NATIONAL INSTRUMENT CO., INC.AND IT MAY NOT BE REPRODUCED WITHOUT OUR WRITTEN PERMISSION

4 REMOVE ALL BURRS &SHARP CORNERS

DWG NO.

C

D

SH REV 1

PART ORIDENTIFYING NO.REQD

QTYSPECIFICATIONOR DESCRIPTION

NOMENCLATURE

PARTS LIST

MATERIALNO.

ITEM

5507

8-2

5507

8-1

0

1

4

1

1

1

2

2

2

0

0

0

2

REVZONE DATEDESCRIPTION

REVISIONS

APPROVED

ASSEMBLY,SAFETY LABEL/NAMEPLATE

55078

1/4

01

1 OF 1

G.CLAPPISON 09-01-99

D

SEE PARTS LIST

63

1/64 .01

.005

1/2˚

55078 011

2 9059 LABEL, DANGER, ELECTRICAL HAZARD, CE 1

2 9060-1 LABEL, WARNING EYE SAFTEY, GLASS, CE (9045-1) 2

2 9058-1 LABEL, CAUTION, MOVING PARTS, CE (9024-1) 3

2 9061-1 LABEL, DANGER, NON-EXPLOSION RESISTANT, CE (9028-1) 4

0 9033 LABEL, FILLING UNIT INSTALLATION 5

0 9024-1 LABEL, DANGER, MOVING PARTS CAUTION 6

0 9028-1 LABEL, EXPLOSION WARNING 7

0 9044-1 LABEL, IMPORTANT INFORMATION 8

0 9041-1 LABEL, HIGH VOLTAGE WARNING 9

4 09-600-088 RIVET SS 10

0 9031-1 PLATE, NAME FILLER NON-CE 11

1 9031-2 PLATE, NAME FILLER 12CE

0 9043-1 LABEL, CAUTION, MOVING PARTS, GUARDED 13

01 ADD ITEM 13 03-03-00 GEC

5

4

2

3

1

6

79

8

11

10

1

12

10

NOTE:

1) STAMP PROPER INFORMATION ON ITEM

11 OR 12 PRIOR TO RIVETING TO MACHINE.

5

2

3

4

1

1

6

13

07

08

08

08

08

08

08

08

08

IDENTIFYING NO.REQD

QTY PART OR NOMENCLATURE

OR DESCRIPTION

PARTS LIST

ITEMMATERIAL

SPECIFICATION NO.

APPROVALS

CONTRACT NO.

ISSUED

CHECKED

DRAWN


SURFACE TREATMENT U.O.S.

CAGE CODE

DATE

SIZE

SCALEDIMENSIONS APPLY AFTER

DWG NO. REV

SHEET

±±.XX±


±

MATERIAL

FINISH

.XXX

DIMENSIONS ARE IN INCHESUNLESS OTHERWISE SPECIFIED


TOLERANCES ARE:

A

4

B

3

REMOVE ALL BURRS &SHARP CORNERS

C

D

4 3

2 1

A

RE

VS

HD

WG

NO

.

AND IT MAY NOT BE REPRODUCED WITHOUT OUR WRITTEN PERMISSIONTHIS DRAWING IS THE PROPERTY OF THE NATIONAL INSTRUMENT CO., INC.

2

C

1

D

ZONE REV

REVISIONS

DESCRIPTION APPROVEDDATE

ASSEMBLYMECHANICAL DAB-5/DAB-8

4449

1 OF 1

08

1/4

MLS 01-20-99

C

SEE PARTS LIST

63

1/2˚.011/64.005

44491

08

01 ITEM 25 WAS 09-141-755/ITEM 26 QTY WAS 14 03-24-99 GEC

01 ITEM 9 WAS MXP-11648/ ADD ITEMS 33 & 34 03-25-99 GEC

02 REVISED 08-24-99 GEC

03 ITEM 31 WAS 4756, CORRECT DRAWING 11-30-99 GEC

04 CORRECT BOM 03-6-00 GEC

05 ITEM 4 WAS 50279 02-12-01 GEC

06 REMOVED ITEM 17 (4780), ADDED "/DAB-8" TO TITLE 12-26-01 B.H.

07 ITEM 8 (3166-8) WAS 4461 08-09-02 B.H.

1 4448 ASSEMBLY, CABINET DAB-5 & DAB-8 SS 1

1 50280 SHAFT, DRIVE SS 2

1 MXP-11270 BUSHING, KEYLESS, TRANSTORQUE, .50 BORE 3

1 50574 GEAR, SPUR 100 TEETH CAST IRON 4

2 01-131-700 BEARING, FLANGE 2 HOLES .50 BORE 5

2 3013 ASSEMBLY, #1 VOLUME CONTROL SS 6

2 3621 ADAPTER, VOLUME CONTROL SS 7

2 3166-8 ASSEMBLY, PUMP POST SS 8

2 3159 HANDLE SS 9

1 50283 BRACE, PUMP POST SS 10

2 3084-1 ASSEMBLY, NOZZLE BRACKET NB-5-130 SS 11

2 3028 STUD, MOUNTING SHORT SS 12

14 09-703-404 WASHER, FLAT, 1/4 SS 13

4 09-411-044 NUT, HEX 1/4-20 SS 14

0 15

1 3007 CAM 16

1 50254 ASSEMBLY, DAB GUARD 18

4 3088-2 LEG, CABINET LONG SS 19

10 09-144-247 SCREW, SHC 1/4-20 X .75 LG SS 20

2 09-106-136 SCREW, HEX HD. 5/16-18 X .75 LG SS 21

2 09-347-577 SCREW, SOC SET CUP PT 8-32 X .19 SS 22

2 09-480-712 KEY, SQ .13 X .50 LG. 23

4 3016 SCREW, SHC 8-32 X .38 LG, MODIFIED 24

0 25

2 09-702-403 WASHER, FLAT, 10 SS 26

1 55077 BLOCK, BEARING MOUNT AL 27

25 09-304-561 SCREW, TRUSS HD 8-32 X .38 LG. SS 28

2 09-411-047 NUT, HEX 1/4-28 SS 29

2 09-224-195 SCREW, BUT HD. 1/4-20 X 1.00 LG SS 30

2 09-714-405 WASHER, LOCK 5/16 SS 31

4 09-144-250 SCREW, SHC 1/4-20 X 1.50 SS 32

14 09-713-421 WASHER, LOCK 1/4 SS 33

1 15015 BRACKET, MICROSWITCH 34

4 09-447-086 NUT, SPEED CLIP, 8-32 35

2 09-286-102 SCREW, BIND HD, 6-32 X 1 36

2 09-760-441 WASHER, LOCK 6 37

2 09-404-035 NUT, 6-32 38

4 3038 WASHER, HANDLE SS 39

08 ITEM 9 (3159) WAS MXP-11648, ITEM 13 WAS QTY. 10,

ITEM 15 WAS 09-742-425, ITEM 20 WAS QTY. 6, ITEM 25

WAS 09-141-755, ITEM 26 WAS QTY. 6, ITEM 14 WAS QTY.

10, ITEM 33 WAS QTY. 10, ADDED ITEM 39 (3038) 09-19-02 B.H.

20 30

14

18

12

19

29

2811 24

4

1

3

2

65

22

7

23

9

25

10 8

33

13

15

16

28

37

36

34

35

3831

32

21

27

28

20

26

13

33 13

33

13 20 33 39

14.250 15.000

6.125

7.000

HARDWIRE DIAGRAMCE-AB LIQUID FILLER (220VAC, 50HZ)

SKE-6297

SKE-6297

1/1

05

051

1 OF 1

JGG 07/31/97

DRM 11/21/97

CHOPPER 11/21/97

SEE PARTS LIST

63

EBOM SKE-6297

1/64 .01

.005

1/2˚

PRODUCTION RELEASE FOR NEW STYLE AB, AB-5

01 ADDED BILL OF MATERIAL FOR AB-5 01/28/98 DRM

02 UPDATE BOM AND DELETE OBSOLETE PARTS, FIRST 12/30/98 DRM

03 REMOVED ITEMS 16/17 & REPLACED W/ITEMS 38/39 04-23-03 SLK

04 ADDED GS-2 FOR CE-DAB-5 & CE-DAB-8 MODELS 04-23-03 SLK

1 51-302-071 CONTROLLER, DC DCC-1 2

1 51-701-093 RESISTOR, I.R. DCC-1 3

1 51-701-029 RESISTOR, DYNAMIC BRAKE, 10OHM R1 4

1 52-706-021 KNOB, 3/4" DIA. 5

1 50-102-304 CONTACT, N.O. WITH LATCH SS-1 6

1 50-208-335 SWITCH, 3 POSITION SELECTOR SS-1 7

2 50-102-353 CONTACT, N.C. SS-1 8

1 EXP-2192 FOOT SWITCH FS-1 9

1 EXP-2189 CORD,FOOT SWITCH FS-1 10

3 50-101-184 RELAY, 8 PIN PLUG-IN 220V CR-1,-2,-3 12

3 EXP-2199 SOCKET, 8 PIN CR-1,-2,-3 13

1 50-201-001 SWITCH, ROLLER MICRO CS-1 14

1 15015 BRACKET, MICRO CS-1 15

1 EXP-2191 BREAKER, CIRCUIT CB-1 19

1 53-000-307 OVERLAY, AB; AB-5; 220V 20

6 EXP-2200 TERMINALS 22

6 EXP-2203 DIN RAIL 23

1 EXP-2201 TERMINALS, END BARRIER 24

0 EXP-____ PLUG, LINE POWER SELECT FOR COUNTRY 27

0 56-804-296 MOTOR, 1/12 HP 180VDC 42 RPM AB-5, 220VAC M1 30

0 56-804-298 MOTOR, 1/12 HP 180VDC 83 RPM AB, 220VAC M1 31

1 EXP-2182 FILTER, RFI F1 33

2 51-105-083 BRACKET, RESISTOR R1 36

1 EXP-2196 RECEPTACLE, FOOT SWITCH FS-1 37

0 EXP-2762 SWITCH, SAFETY INTERLOCK GS-1, GS-2 38

0 EXP-2764 SWITCH, SAFETY KEY; STRAIGHT GS-1, GS-2 39

1 EXP-3274 CORD, LINE POWER 40

05 REMOVED ITEM 26 & REPLACED W/ ITEM 40 04-28-03 SLK

8 7

A

B

6 5

APPLICATION

4

NEXT ASSY

3


USED ON

MATERIAL

FINISH

ISSUED

DRAWN

CHECKED

PART ORIDENTIFYING NO.

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHES


TOLERANCES ARE:

±

±

.XX

.XXX

±

REQDQTY

CONTRACT NO.

±APPROVALS

SHEET

2

SIZE CAGE CODE

DSCALE

DWG NO.

SURFACE TREATEMENT U.O.S.DIMENSIONS APPLY AFTER

1

REV

SPECIFICATION


DATE

OR DESCRIPTIONNOMENCLATURE

PARTS LIST

MATERIAL

A

NO.ITEM

B

REV

C

D

8 7 6 5 THIS DRAWING IS THE PROPERTY OF THE NATIONAL INSTRUMENT CO., INC.AND IT MAY NOT BE REPRODUCED WITHOUT OUR WRITTEN PERMISSION

4 REMOVE ALL BURRS &SHARP CORNERS

ZONE

DWG NO.

C

D

DATEDESCRIPTION

SH REV

REVISIONS

APPROVED

1

1413

21 22

1413

21 22

A

LINE

E

N

L

N'

LOADL'

CABINET CUT LINE

INSERT PLATE

CR2

CR1

CR3

CR2RELAY

FOOT SWITCHRELAY

DYNAMIC BRAKE

CR2RELAY

FOOT SWITCH

CR3RELAY

RESET CYCLE

CR3RELAY

RESET CYCLE

CAMSTOP

NORMAL

(nc)

(no)

RELAYFOOT SWITCH

RELAYRESET CYCLE

FOOT SWITCHGUARD SAFETY SWITCH

CR1RELAY

DYNAMIC BRAKE

RELAYDYNAMIC BRAKE

CR1

FILLER SPEED POT

OFF PRIMEAUTO

FILLER DRIVE(DCC-1)

RESISTORDYNAMIC BRAKE

MOTOR

(a)

(b)

(c)

5

6

7

8

20 15

16

18 19

17

9 1110

12

13

OFF

AUTO

PRIME

0

X

X

0

X

X

0

0

X

cba

SS-1 GS-1 FS-1

CS-1

M1

3

4

LINE INPUT208-240 VAC50/60 CYCLESINGLE PHASE

1

2

SKE-629

7 A

B, AB-5

; 220

V

UNITED STATES

UNITED KINGDOM

CONTINENTAL EUROPE

0

X

0 X

0

EXP-2208 EXP-2209

X

0

0

52-502-078

0

220 VAC POWER PLUG SELECTION

SS-1

GUARD SAFETY SWITCH

GS-2

14

6

5

SEE NOTE 1

NOTE 1:IF MACHINE MODEL CE-AB, CE-AB-5, CE-AB-8

IF MACHINE MODEL CE-DAB-5, CE-DAB-8

THEN PLACE A JUMPER WIRE BETWEEN

THEN TERMINATE GS-2 AS SHOWN.

WIRES 20 AND 14. DO NOT TERMINATE GS-2.

MAX

3P

1P

P2

I2

I1

MIN IR CL

ACCEL

+F

A-

IR R

ES

U

A+ L1

F-

L2

MAX

3P

1P

P2

I2

I1

MIN IR CL

ACCEL

+F

A-

IR R

ES

U

A+ L1

F-

L2

31

4

32

13129

14

38 39

7 6

19

20

5

8

13

13

15

10

36

37

5

33

A1A221 11

8

7

1

2

6 3

2224

5

12

414

A1A221 11

8

7

1

2

6 3

2224

5

12

414

A1A221 11

8

7

1

2

6 3

2224

5

12

414

22 23 24

40 27

30

12

12

3938

Documents

MM-76400-15 DUAL HEAD BENCH TOP FILLER · 1. Unplug the machine. 2. Be sure to properly secure any removable or sliding panels. CLEANING 1. Refer to the cleaning instructions page