Mini-PakTM - Honeywell · Mini-PakTM 6 Industry’s most advanced additive injection system for...

Mini-PakTM 6

Industry’s most advanced additive injection system for load racks with multiple injection points.HoneywellEnraf’sMini-PakTM6(MP6)additiveinjectionsystem

featuresaprovenmicroprocessorbasedProgrammableControl

Module(PCM)coupledwithourMono-BlockTMIIadditive

injectors.Thesmartadditiveinjectionsystemisidealforload

rackswithmultipleinjectionpoints.It’scompactsizetakesup

lessroomontheloadrackandreducescostsbycontrollingupto

sixMono-BlockswithonePCM.

Benefits

• Proventechnology

• Provenreliability

• Industrystandard

• Compactfootprint

• Seamlessintegration

Additive InjectionWithover35yearsexperienceand

havingbeenattheforefrontof

everymajortechnicaldevelopment

inthehistoryofadditiveinjection,

HoneywellEnrafcontinuestodevelop

newsolutionsforadditiveinjection

applications.

Theneedforadditivationofautomotive

fuelsintoday’sdownstreammarkethas

neverbeengreaterandisdrivenbya

numberoffactors,whichhaveallledto

anincreasedcomplexityinthehandling

anddistributionoftheseproducts.

Typical applications: • PerformanceEnhancingAdditives

• Dyes&Markers

• LubricityEnhancers

• Anti-icingAdditives

• Anti-corrosionAdditives

• Jet-fuelStabilizingAdditives

• DetergentAdditives

•NoXReductionAdditives

• Anti-staticAdditives

• Leadreplacement

• Anti-FoamingAgents

•ColdFlowEnhancers(Bio-Diesel)

• Denaturing(Ethanol)

HoneywellEnrafhasengineeredarange

ofstandardandcustomizedsolutions

forvastmajorityoftheadditiveinjection

applicationsmentionedabove.These

solutionshavebeendevelopedto

maximizetheaccuracy,reliability

andfunctionality,andminimizethe

technicalitiesandimplementationcosts.

Seamless IntegrationThedesignphilosophybehindall

HoneywellEnrafadditiveinjectionand

blendingsystemsistoensurethatthe

needsofeveryapplicationcanbemet.

Regardlessofwhethertheloading

facilityhassingleormultiplearms,the

requirementforseamlessintegration

withloadrackcomputers,terminal

automationsystemsandmultitudeof

third-partyequipmentisparamount.

Thisseamlessintegrationcapabilityis

furtherenhancedbyHoneywellEnraf’s

provisionofallperipheralequipment

likeadditiveoffloadingpumpskids,

additivestoragetanks,additiveboost

pumppressureskids,containerized

additiveunitsandportableinjection

equipment.

Features

Programmable Control ModuleThePCM(ProgrammableControl

Module)providesfullinjectorcontrol

overadditiverate,totals,alarms,

communications,allowingforstand-

aloneoperation,connectiontoexisting

rackpresets,andRS-485connectionto

existingterminalautomation.

Injector AssemblyThepanelmountedMono-BlockTMII

injectorassemblyfeaturesasolidblock

designmanufacturedinstainlesssteel,

housingaminiovalgearmeter,solenoid

valve,integralcheckvalve,needle

valves,andinletstrainerallmachined

directlyintothecontrolblock.

ArrangementsTheMini-PakTM6issuppliedwith

anAluminumback-platemounted

arrangement.

Mono-BlocksFrom1to6Mono-Blockscanbe

integratedintotheMini-PakTM6unit.

Iflessthansixblocksarerequested

then‘defaultpositioning’shallbeused,

wherebytheywillbemountedfromthe

toppositiondown,unlessotherwise

stated.

Gear MaterialRyton(polymer)gearsarefittedas

standard.Forapplicationswhere

Rytonisdeemedtobechemically

incompatible,stainlesssteelgearsare

availableasanoption.

FlowBasedontypicalloadingflowratesof

600gal/minthestandardflowinjector

issuitableforallapplicationsbetween

100&3000ppm(partspermillion),with

atypicalinjectionsizebetween15cc&

200cc.

Additive SupplyTheMP6requiresapressurizedadditive

supply.Typicallyadditivesupply

pressureis115psi,andaminimumof

45psidifferentialisrequiredbetween

additivesupplypressure&mainproduct

flowpressure.

Handheld IR ControllerCalibrationofthedeviceisfacilitated

throughtheuseofahandheld

infraredremotecontroller,atime

provendeviceofferingsafeaccess

tothemicroprocessorinhazardous

environments.Itisanobligatory

toolusedtointerfacewiththePCM,

allowingtaskssuchastheadjustment

ofparameters,resettingofalarmsand

calibrationoftheinjector.Thehandheld

iscapableofcommunicatingwithall

HoneywellEnrafadditiveandblend

controllers;thereforeitisnotnecessary

tohaveacontrollerforeachinjection

unit.

Calibration KitToaidcalibrationoftheMP6,

acalibrationkitcompletewith1000ml

graduatedcylinderisavailable.

Thestainlesssteelcalibrationkit

incorporatesaquickreleaseconnector,

adjustablebackpressurevalve,gauge

andisolationvalve,allowingclean,

accuratecalibrationoftheMono-BlockTM.

ProcessorTheMP6issuppliedasstandardwith

the“Multilanguage”processorversion,

whichincludesEnglishorFrench.

Alternatively,forthoserequiringeven

moreadvancedfeatures,a“CleanArm”

versionisalsoavailable,whichincludes

cleanarmflushingandcommunications

functionality;thisisavailableinEnglish

only.

Technical specification

Flow

NominalK-Factor : 5000PPG

MeterAccuracy : 0.50%

MeterRepeatability : 0.25%

MaxFlowRate : 2.5gal/Min(9.5Liters/Min)

MinFlowRate : 0.1gal/Min(0.38Liters/Min)

MaxPressure : 400psi(27.6Bar)

MaxViscosity : 300cst.

Environmental

Temperature : -40°Fto+150°F(-40ºCto+65ºC)

Humidity : 5to95%withoutcondensation.

ProtectionClass : IP66

Approvals : ExplosionproofcomponentsratedforClass1,Div1,GroupsC&D

Materials

Backplate : Aluminium

Manifold : 303StainlessSteel

Enclosure : CastAluminium

MeterGears : Ryton

SolenoidSeals : Chemraz

Electrical

Voltage : 120/240VAC

AdditionalInputs : 6xACStatusInputs(reset,enable,pacing),6xDCStatusInputs,

AdditionalOutputs : 6xACMulti-functionalOutputs,6xDCMulti-functionalOutputs

Comms : 2xRS4852wire.

Display : 4Line20PositionBackliteLCD

ConduitEntries(vacant) : 4x1”FNPT

Mechanical

ManifoldComponents : Outletflowcontrol&divertervalve,Inletstrainer,

Outletcheckvalve,QRCcalibrationpoint.

ManifoldConnections : 3/8”FNPT

Weight

BackplateMount : Approx150Lbs(6MonoBlocks)

Options

Interfaces : HandheldIRController(P/N10-31052)

Calibration : Mono-BlockCalibrationKit(P/N10-31565-PKR)

Identification Code

Pos 1, 2, 3 Product family

8 0 - Mono-BlockIIMulti-PakFamilyofinjectorblocks

Pos 4 Operating Voltage

0 120VAC50/60Hz

1 240VAC50/60Hz

9 Special

Pos 5 Wetted Parts material

1 StandardChemrazsolenoidseat

2 HighresistantOption-SSgears,HighresistantElastomers

6 ASCOSolenoids

9 Special

Pos 6 Meter

1 RytonGears-5000PPG(Nominal)

4 StainlessSteelGears-5000PPG(Nominal)

9 Special

Pos 7 Electrical and certifications

0 ULlistedelectricalcomponents

9 Special

Pos 8 Configuration

0 BareMono-BlockIIunmounted(whenselectedPos9,10,11notapplicable)

1 Fullsizepanelwith1MBIIInjectorBlockwithroomfor5More

2 Fullsizepanelwith2MBIIInjectorBlockswithroomfor4More

3 Fullsizepanelwith3MBIIInjectorBlockswithroomfor3More

4 Fullsizepanelwith4MBIIInjectorBlockswithroomfor2More

5 Fullsizepanelwith5MBIIInjectorBlockswithroomfor1More

6 Fullsizepanelwith6MBIIInjectorBlocks

9 Special

Pos 9, 10, 11 Control Options

0 0 0 SlaveInjectorswithterminalstripsinenclosure

M P 6 AdderforMP6electroniccontrollerinenclosure

8 0 - 1 1 1 0 6 M P 6 Typical identification code

8 0 - Your identification code

O UTLETS3/8 NPT

1/2" D IA(4) M O UNTING

HO LES

17 1/2"(445 mm)

1/2"(13 mm)

IN LE TS3/8” NPT

1" NPT CO NDUIT ENTRY(2) HO LES PER SIDE

7 1/2" (191 mm)

14" (356 mm)

9" (229 mm)

1/2" (13 mm)

5-1/2"TYP.

48-5/8"(12312 mm)

45" (1143 mm)

3 (76 mm)

2" (51 mm)

Honeywell Enraf

1/2" (13 mm)

10" (254 mm)

6"(152 mm)

2" (51 mm)14

2 3/4"(69 mm)

3 3/8"(89 mm)

PCM 3 CONTROLLER

General Arrangement

EN-09-03-USAugust 2009© 2009 Honeywell International Inc.

For More InformationTolearnmoreaboutHoneywellEnraf’ssolutions,contactyourHoneywellEnrafaccountmanagerorvisitwww.honeywellenraf.com.

AmericasHoneywellEnrafAmericas,Inc.2000NorthfieldCt.Roswell,GA30076USAPhone:+17704751900Email:enraf-us@honeywell.com

Europe, Middle East and AfricaHoneywellEnrafDelftechpark392628XJDelftTheNetherlandsPhone:+31(0)152701100Email:enraf-nl@honeywell.com

Asia PacificHoneywellPteLtd.17ChangiBusinessParkCentral1Singapore486073Phone:+6563552828Email:enraf-sg@honeywell.com

UL / CSA Compliant (or equivalent)