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Lifting Awareness course 1
Lifting AwarenessCourse
Presented By : Mohamed Serafy
Lloyds British Egypt Training services
Lifting Awareness course 2
CONTENTS - LOCAL REGULATIONS & LEGISLATIONS LIFTING EQUIPMENT (Page 3 to Page 14)
- PPE (PERSONAL PROTECTIVE EQUIPMENT) (Page 15 to Page 16)
- DEFINITION & PRINCIPLES OF LIFTING EQUIPMENT (Page 17 to Page 41)
- EXAMINATION/INSPECTION OF EQUIPMENT & RIGGING WAYS (Page 42)
- REEVING & ANGLE MODES (Page 43 to Page 44)
- CENTER OF GRAVITY (COG) (Page 45 to Page 50)
- DEFINING THE DIFFERENT TYPES OF CRANES (Page 51 to Page 54)
- CRANE WORK HAZARDS (Page 55 to Page 70)
-SAFE USE OF FORKLIFT (Page 71 to Page 75)
-SAFE USE OF OVERHEAD CRANES (Page 76 to Page 79)
- RISK ASSESSMENT (Page 80 to Page 83)
- DEVELOPING A SAFE LIFTING PLAN & DEVELOPING A SAFE RIGGING PLAN (Page 84 to Page 90 )
- HAND SIGNALS (Page 91 to Page 110)
Lifting Awareness course 3
PUWER 1998.
Regulation 5 – Maintenance.Appliances must be maintained and kept in efficient working order and in good repair.Regulation 6 – Inspection.All Lifting appliances and Accessoriesrequire pre use Inspections to ensuresuitability for work, Reference should bemade to LOLER 1998.
Lifting Awareness course 4
PUWER 1998.Regulation 7 - Specific Risks.The use of equipment is restricted to those persons who are authorised. Any repairs that are required must be carried out by suitably trained and competent personnel, specifically designated for the task.
Lifting Awareness course 5
PUWER 1998.Regulation 8 - Information & Instruction.Operators manuals, warning labels,instruction placards and pictograms.Regulation 9 – Training.Those who use, supervise or manage equipment must receive adequate training for health and safety, including methods of use, and the risks and precautions to be taken.
Lifting Awareness course 6
MANAGEMENT OF HASWA REGULATIONS 1999.
Regulation 14.
Supplements the duties of employees inSections 7 and 8 of H.A.S.W.A. and calls forthe employee to inform his employer of any dangerous work situations and shortcomingsin the employers safety arrangements.
LOLER 1998.
Regulation 5– Precautions for Lifting People.
Guidance is provided for:Carriers and fall preventiondevices.Means to summon help.Emergency arrangements.
Lifting awareness course 7
Lifting Awareness course 8
LOLER 1998.
Regulation 6 - Positioning & Installation
Guidance is provided for:Positioning to minimise risk to persons.The use of a tag line to minimise load swing. Fall prevention devices, e.g. safety harnesses.Appropriate hook design.Preventing access to moving parts.
Lifting Awareness course 9
LOLER 1998.
Regulation 7 - Marking of Lifting Equipment.
Applicable to all equipment.SWL marked on each item inc. Accessories.Different configurations – considered, e.g. modular
lifting beam.Weight of accessory marked where relevant.Carriers marked with max number ofpersons and SWL.
Lifting Awareness course 10
LOLER 1998.Regulation 8 – Planning.
Regulation 8 lies at the heart of LOLER 98in that it states that all lifting operationsmust be:-
Properly planned by a competent person.Appropriately Supervised.Carried out safely.
Lifting Awareness course 11
LOLER 1998.Carried out in a safe manner, (continued)
Employees must be trained to be able to ensure the equipment is safe to use and toIdentify faulty equipment at the beginning of each working day and more often ifrequired. Where pre-use checks are notpossible, periodic checks are morethorough.
Lifting Awareness course 12
LOLER 1998.Carried out in a safe manner, (continued)
To ensure continuing integrity ofequipment we must ensure that thereare :- Appropriate storage conditions.
Appropriate maintenance.
Lifting Awareness course 13
LOLER 1998.
Regulation 9 - Thorough Examination.Initial inspection of new equipment.
Unless the accessory bears a “CE” mark,(within 6 months).Inspection is proportionate to a risk.Carried out by an appropriate competent
person, (company) or an independent examiner.
Lifting Awareness course 14
LOLER 1998.Frequency of examination.
Lifting equipment - 12 mths.
Lifting equipment for lifting persons – 6 mths
Accessories for lifting – 6 mths.
Lifting Awareness course 15
PPE (Personal protective Equipment)
Lifting Awareness course 16
THE AROUND ENVIRONMENTAL HAZARDS
we looking all the time to follow the right way for health and safety to protect the human body from the head to the leg
Lifting Awareness course 17
LIFTING GEAR INSPECTION
Lifting Awareness course 18
Definitions
(Lifting Equipment-Appliance (Equipment which used for lifting and lowering the load
(Lifting Accessory ( Items which used to connect between the crane and
the load
Lifting Awareness course 19
DefinitionSafe Working Load (SWL( Maximum Load Can Equipment Raise Or Lower , By Competentperson
Working Load Limit (WLL (Maximum Load Can Equipment Raise Or Lower , By Manufacture
(CE MARK (Mark Mean That The Item manufacture according to Europe
Requirements
Lifting Awareness course 20
Broken wires Broken strands
Wire Rope Defects
kinkCorrosion
Lifting Awareness course 21
Chain Sling
*It should be capable of lifting the safe workingload which design for it*It should be inspected no found any defects• Broken Chain• Damaged Chain• Elongation• Twisted• Corrosion
Lifting Awareness course 22
Chain Sling Inspection
ElongationBend
wear
CorrosionDamage
Lifting Awareness course 23
Never twist or knot any sling.
EXAMINE ALL LINKS FOR WEAR AT BEARING SURFACES
Extreme wear at bearing surfaces
cuts
Lifting Awareness course 24
HOOK
Lifting Awareness course 25
Hook Inspection
Open & Broken safety latch
Lifting Awareness course 26
Hook Inspection
Damaged body
Lifting Awareness course 27
Hook Inspection
Maximum wear not exceed 10% of hook diameter
Lifting Awareness course 28
Hooks
Lifting Awareness course 2929
Lifting Awareness course 30
Defects
Lifting Awareness course 31
Webbing Sling
Lifting Awareness course 32
Data Tag
All data should be clear
If tag found has cut sling should be not use
Lifting Awareness course 33
Webbing Sling Inspection
Cut
Wear
Stitching cutscracksburnt
Lifting Awareness course 34
Webbing Sling Safe Use
Shore the sling protected from sharp itemsDo not put load direct on the webbingDo not knot the webbing
Lifting Awareness course 35
Shackles
Lifting Awareness course 36
Shackle Data
Data1- ID2- Safe working Load3- colour code
Lifting Awareness course 37
Shackle Use
When use shackle with hook put bolt of it on hook body
Slings To Be Collected On Shackle
Body
Lifting Awareness course 38
Shackle Use
Wrong Way Right Way
Lifting Awareness course 39
Lifting Awareness course 40
DYNAMO EYEBOLT COLLARED EYEBOLT
EYE BOLTS
Lifting Awareness course 41
Eye Bolts Use
Do not turn on sling inside eye bolts
Do not use slings with side load
Lifting Awareness course 42
Rigging ways
Lifting Awareness course 43
(Reeve Factors)
Lifting Awareness course 44
Recommended And Maximum Angels
Lifting Awareness course 45
Center Of Gravity
The crane hook and center of gravity should be at on line to make load stable
Lifting Awareness course 46
Center Of Gravity
You can use lever hoist to adjusted the center of gravity
Lifting Awareness course 47
Discuss
Lifting Awareness course 48
bad can not drag sling
Good you can drag sling
Lifting Awareness course 49
When finishingoperation care mustbe taken for slings
Lifting Awareness course 50
Pipe Casting
Be shore putting woodfor casting
Lifting Awareness course 51
CRANES TYPES
Lifting Awareness course 52
Types of Onshore Cranes
Truck Mounted Crane
Rough Terrain Crane
Lifting Awareness course 53
All – Terrain CraneYard Crane
Lifting Awareness course 54
Crawler Crane
Lifting Awareness course 55
CRANES WORK & HAZARDS
Lifting Awareness course 56
Ground Conditions
The ground conditions must be suitable to operate a crane safely. The surface must have enough stability and bearing capacity to support all loads put on it by the crane .
Lifting Awareness course 57
Ground Conditions
Stay away from Trenches
Try to Avoid Sewers and Waterlines
Lifting Awareness course 58
Underground Hazards
• Electricity cables• Gas/ water/ drainage pipes• Culverts• Incompact material• Covered shafts & manholes• Recently backfilled excavated and trenches• Voids under old concrete foundations• Cellars & basements
Lifting Awareness course 59
Bearing Points
Lifting a load over a corner produces maximum ground bearing pressure.
Lifting Awareness course 60
All beams must be fully extended
YES
No wheels are carrying load
Lifting Awareness course 61
• Any blocking under the outrigger float should Be at least three times larger in area than The float . It should be rigid and completely support the total area.
Outrigger Blocking
Lifting Awareness course 62
Over head electric cablesThe appointed person should ensure that if the
crane is used within:• 15 m plus the maximum jib length of
overhead lines on steel towers; or 9 m plus the maximum jib length of overhead lines on wood, concrete or steel poles.
WARNING : Overhead lines and other electrical
apparatus should be considered live unless declared (dead)and (safe)by the line operator. If there is any doubt, advice should be sought.
Lifting Awareness course 63
Crane StabilityA major cause of craneaccidents is the crane tippingover. The principles governingcrane stability need to beclearly understood by theoperator. Causes of tip overaccidents are:• Poor ground conditions• Crane not set up permanufacturer’s specifications• Not adhering to load capacitycharts
Lifting Awareness course 64
• Avoid any operation that might be a risk to the stability of the crane!
• As for example:
Pulling off fixed loads
Lifting Awareness course 65
Horizontal displacement of not freely suspended loads
Traveling on level ground, a sudden movement, or stopping may tip your Crane by causing the load to swing out of radius
Lifting Awareness course 66
Conditions affecting capacity
• Off level
Lifting Awareness course 67
Conditions affecting capacity
• Side loading
Lifting Awareness course 68
Conditions affecting capacity• Radius Increase
Lifting Awareness course 69
Conditions affecting capacity
• Wind
Lifting Awareness course 7070
Lifting Situation
Lifting Awareness course
Forklift operator course 71
Forklift Truck
72Lifting Awareness course 72
73
Mast
Carriage
Forks
Drive Wheels Frame Steer Wheels
Counter Weight
Hydraulic Controls
Engine / Battery
Forklift Parts
Lifting Awareness course
Forklift operator course 74
Forklift operator course 75
1, FORKS
2, CARRAIGE PLATE
3, BACKREST EXTENSION
4, MAST
5, MAST ROLLERS AND SLIDES
6, LIFT CHAINES
7, CHAIN PULLEYS
8, HYDRAULICS
9, WHEELS
10, TYRES
11, EXTERNAL CONDITION
12, OPERAING POSITION
13, OPERATORS SEAT
14, GAS POWERED TRUCKS
15, STARTING ENGINE TRUCK
16, STARTING ELECTRIC TRUCK
17, LIGHTS
18, AUDIBLE WARNING
19, HYDRAULIC CONTROLS
20, DRIVE & BRAKING
21, STEERING
22, FAULT REPORTING
Lifting Awareness course 76
Overhead Travelling Crane
76
Overhead Pendant/ Remote Cranes
Lifting Awareness course 77
78
Single Beam Under slung Crane
Pendant
Hoist Drum
Hook Block
Crane Bridge
Crab
End Carriage
Lifting Awareness course78
79
Double Beam Over slung End Carriage
Pendant
CrabCrane Bridges
Lifting Awareness course79
Lifting Awareness course 80
RISK ASSESSMENT
Lifting Awareness course 81
Risk assessment
Risk assessment is a critical job which cover all required job steps to evaluate the hazards which might be happened and work to find solution witch can help for decreased it and use the requires safety precautions
Lifting Awareness course 82
planning , work, evaluation, education
planningplanning workwork
Evaluation Evaluation
Education Education
Safety system
reviewed
Safety system
reviewed
Risk assessment
Risk assessment
Accident (hazard) investigation
Accident (hazard)investigation
Health & safety system
evaluation
Health & safety system
evaluation
Safety driving Safety driving
Lifting Awareness course 83
Required job risk assessment Required job
risk assessment Divided job to
steps Divided job to
steps
Risk assessment for each step
Risk assessment for each step
Implementation system to cover the
risk
Implementation system to cover the
risk
1 2
45
accepted?Start the job
No yes
6
Risks at each steps Risks at each steps
Risk still provided?
3
Risk assessment steps
Lifting Awareness course 84
Lifting Plan
• The overall strategy of the operation needs to be identified and planned before any other activity
• The lifting plan must include:
Lifting Awareness course 85
• Load to be lifted• Weight• Effect of rain, ice and snow on the weight• Size, types and shape• Possible fragmentation of load (including
wind blow of substance, dust etc)• Centre of gravity
Lifting Plan
Lifting Awareness course 86
• Vulnerability (fragile, hazardous, sharp edges)
• Need for tag line• Type of lifting accessory• SWL to include leg angle and allowance
for choking• SWL to include the weight of the
accessory
Lifting Plan
Lifting Awareness course 87
• Current certification• Care, maintenance and storage• Inspection• Special precautions (sharp edge
protection)• Lifting appliance to be used• Suitability (height, range etc)
Lifting Plan
Lifting Awareness course 88
• SWL at range required• Operator• Identify – load lifted from where• Identify – landing zone• Special measures at landing zone• Support for load• Security measures
Lifting Plan
Lifting Awareness course 89
• Route of load:• What it will pass over• Any obstructions• Any other workers• Any other operations• Need for barriers
Lifting Plan
Lifting Awareness course 90
• Position/s of signaller• Agreement of signalling method• Agreement of signal understanding• YOU MUST ABIDE BY THE LIFTING
PLAN
Lifting Plan
Lifting Awareness course 91
(Hand Signals)
Lifting Awareness course 92
Wire up
Lifting Awareness course 93
Wire down
Lifting Awareness course 94
Boom Up
Lifting Awareness course 95
Boom Down
Lifting Awareness course 96
Turn
Lifting Awareness course 97
Turn
Lifting Awareness course 98
MOVE BY Inch
9999Lifting Awareness course
Lifting Awareness course 100
Lifting Awareness course 101
Lifting Awareness course 102
Lifting Awareness course 103
Lifting Awareness course 106
Lifting Awareness course 107
Lifting Awareness course 108
stop
Lifting Awareness course 109
Emergency stop
Lifting Awareness course 110
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