Lifting awareness course en ugdc (1)

Lifting Awareness course 1

Lifting AwarenessCourse

Presented By : Mohamed Serafy

Lloyds British Egypt Training services


CONTENTS - LOCAL REGULATIONS & LEGISLATIONS LIFTING EQUIPMENT (Page 3 to Page 14)

- PPE (PERSONAL PROTECTIVE EQUIPMENT) (Page 15 to Page 16)

- DEFINITION & PRINCIPLES OF LIFTING EQUIPMENT (Page 17 to Page 41)

- EXAMINATION/INSPECTION OF EQUIPMENT & RIGGING WAYS (Page 42)

- REEVING & ANGLE MODES (Page 43 to Page 44)

- CENTER OF GRAVITY (COG) (Page 45 to Page 50)

- DEFINING THE DIFFERENT TYPES OF CRANES (Page 51 to Page 54)

- CRANE WORK HAZARDS (Page 55 to Page 70)

-SAFE USE OF FORKLIFT (Page 71 to Page 75)

-SAFE USE OF OVERHEAD CRANES (Page 76 to Page 79)

- RISK ASSESSMENT (Page 80 to Page 83)

- DEVELOPING A SAFE LIFTING PLAN & DEVELOPING A SAFE RIGGING PLAN (Page 84 to Page 90 )

- HAND SIGNALS (Page 91 to Page 110)


PUWER 1998.

Regulation 5 – Maintenance.Appliances must be maintained and kept in efficient working order and in good repair.Regulation 6 – Inspection.All Lifting appliances and Accessoriesrequire pre use Inspections to ensuresuitability for work, Reference should bemade to LOLER 1998.


PUWER 1998.Regulation 7 - Specific Risks.The use of equipment is restricted to those persons who are authorised. Any repairs that are required must be carried out by suitably trained and competent personnel, specifically designated for the task.


PUWER 1998.Regulation 8 - Information & Instruction.Operators manuals, warning labels,instruction placards and pictograms.Regulation 9 – Training.Those who use, supervise or manage equipment must receive adequate training for health and safety, including methods of use, and the risks and precautions to be taken.


MANAGEMENT OF HASWA REGULATIONS 1999.

Regulation 14.

Supplements the duties of employees inSections 7 and 8 of H.A.S.W.A. and calls forthe employee to inform his employer of any dangerous work situations and shortcomingsin the employers safety arrangements.

LOLER 1998.

Regulation 5– Precautions for Lifting People.

Guidance is provided for:Carriers and fall preventiondevices.Means to summon help.Emergency arrangements.

Lifting awareness course 7


LOLER 1998.

Regulation 6 - Positioning & Installation

Guidance is provided for:Positioning to minimise risk to persons.The use of a tag line to minimise load swing. Fall prevention devices, e.g. safety harnesses.Appropriate hook design.Preventing access to moving parts.


LOLER 1998.

Regulation 7 - Marking of Lifting Equipment.

Applicable to all equipment.SWL marked on each item inc. Accessories.Different configurations – considered, e.g. modular

lifting beam.Weight of accessory marked where relevant.Carriers marked with max number ofpersons and SWL.


LOLER 1998.Regulation 8 – Planning.

Regulation 8 lies at the heart of LOLER 98in that it states that all lifting operationsmust be:-

Properly planned by a competent person.Appropriately Supervised.Carried out safely.


LOLER 1998.Carried out in a safe manner, (continued)

Employees must be trained to be able to ensure the equipment is safe to use and toIdentify faulty equipment at the beginning of each working day and more often ifrequired. Where pre-use checks are notpossible, periodic checks are morethorough.


LOLER 1998.Carried out in a safe manner, (continued)

To ensure continuing integrity ofequipment we must ensure that thereare :- Appropriate storage conditions.

Appropriate maintenance.


LOLER 1998.

Regulation 9 - Thorough Examination.Initial inspection of new equipment.

Unless the accessory bears a “CE” mark,(within 6 months).Inspection is proportionate to a risk.Carried out by an appropriate competent

person, (company) or an independent examiner.


LOLER 1998.Frequency of examination.

Lifting equipment - 12 mths.

Lifting equipment for lifting persons – 6 mths

Accessories for lifting – 6 mths.


PPE (Personal protective Equipment)


THE AROUND ENVIRONMENTAL HAZARDS

we looking all the time to follow the right way for health and safety to protect the human body from the head to the leg


LIFTING GEAR INSPECTION


Definitions

(Lifting Equipment-Appliance (Equipment which used for lifting and lowering the load

(Lifting Accessory ( Items which used to connect between the crane and

the load


DefinitionSafe Working Load (SWL( Maximum Load Can Equipment Raise Or Lower , By Competentperson

Working Load Limit (WLL (Maximum Load Can Equipment Raise Or Lower , By Manufacture

(CE MARK (Mark Mean That The Item manufacture according to Europe

Requirements


Broken wires Broken strands

Wire Rope Defects

kinkCorrosion


Chain Sling

*It should be capable of lifting the safe workingload which design for it*It should be inspected no found any defects• Broken Chain• Damaged Chain• Elongation• Twisted• Corrosion

http://images.google.co.uk/imgres?imgurl=http://www.lbint.com.au/images/chfit4a.jpg&imgrefurl=http://www.lbint.com.au/chainft4.htm&h=210&w=217&sz=10&hl=en&start=7&um=1&usg=__0TXgtnLUQ6husXlabXFMCNjs36c=&tbnid=iMkdjySZT7L_bM:&tbnh=104&tbnw=107&prev=/images?q=kuplex&um=1&hl=en&rlz=1T4GGIH_en-GBGB275GB276&sa=N


Chain Sling Inspection

ElongationBend

wear

CorrosionDamage


Never twist or knot any sling.

EXAMINE ALL LINKS FOR WEAR AT BEARING SURFACES

Extreme wear at bearing surfaces

cuts


HOOK


Hook Inspection

Open & Broken safety latch


Hook Inspection

Damaged body


Hook Inspection

Maximum wear not exceed 10% of hook diameter


Hooks



Defects


Webbing Sling


Data Tag

All data should be clear

If tag found has cut sling should be not use


Webbing Sling Inspection

Cut

Wear

Stitching cutscracksburnt


Webbing Sling Safe Use

Shore the sling protected from sharp itemsDo not put load direct on the webbingDo not knot the webbing


Shackles


Shackle Data

Data1- ID2- Safe working Load3- colour code


Shackle Use

When use shackle with hook put bolt of it on hook body

Slings To Be Collected On Shackle

Body


Shackle Use

Wrong Way Right Way



DYNAMO EYEBOLT COLLARED EYEBOLT

EYE BOLTS


Eye Bolts Use

Do not turn on sling inside eye bolts

Do not use slings with side load


Rigging ways


(Reeve Factors)


Recommended And Maximum Angels


Center Of Gravity

The crane hook and center of gravity should be at on line to make load stable


Center Of Gravity

You can use lever hoist to adjusted the center of gravity


Discuss


bad can not drag sling

Good you can drag sling


When finishingoperation care mustbe taken for slings


Pipe Casting

Be shore putting woodfor casting


CRANES TYPES


Types of Onshore Cranes

Truck Mounted Crane

Rough Terrain Crane


All – Terrain CraneYard Crane


Crawler Crane


CRANES WORK & HAZARDS


Ground Conditions

The ground conditions must be suitable to operate a crane safely. The surface must have enough stability and bearing capacity to support all loads put on it by the crane .


Ground Conditions

Stay away from Trenches

Try to Avoid Sewers and Waterlines


Underground Hazards

• Electricity cables• Gas/ water/ drainage pipes• Culverts• Incompact material• Covered shafts & manholes• Recently backfilled excavated and trenches• Voids under old concrete foundations• Cellars & basements


Bearing Points

Lifting a load over a corner produces maximum ground bearing pressure.


All beams must be fully extended

YES

No wheels are carrying load


• Any blocking under the outrigger float should Be at least three times larger in area than The float . It should be rigid and completely support the total area.

Outrigger Blocking


Over head electric cablesThe appointed person should ensure that if the

crane is used within:• 15 m plus the maximum jib length of

overhead lines on steel towers; or 9 m plus the maximum jib length of overhead lines on wood, concrete or steel poles.

WARNING : Overhead lines and other electrical

apparatus should be considered live unless declared (dead)and (safe)by the line operator. If there is any doubt, advice should be sought.


Crane StabilityA major cause of craneaccidents is the crane tippingover. The principles governingcrane stability need to beclearly understood by theoperator. Causes of tip overaccidents are:• Poor ground conditions• Crane not set up permanufacturer’s specifications• Not adhering to load capacitycharts


• Avoid any operation that might be a risk to the stability of the crane!

• As for example:

Pulling off fixed loads


Horizontal displacement of not freely suspended loads

Traveling on level ground, a sudden movement, or stopping may tip your Crane by causing the load to swing out of radius


Conditions affecting capacity

• Off level



• Side loading


Conditions affecting capacity• Radius Increase



• Wind


Lifting Situation

Lifting Awareness course

Forklift operator course 71

Forklift Truck

72Lifting Awareness course 72

73

Mast

Carriage

Forks

Drive Wheels Frame Steer Wheels

Counter Weight

Hydraulic Controls

Engine / Battery

Forklift Parts

Lifting Awareness course



1, FORKS

2, CARRAIGE PLATE

3, BACKREST EXTENSION

4, MAST

5, MAST ROLLERS AND SLIDES

6, LIFT CHAINES

7, CHAIN PULLEYS

8, HYDRAULICS

9, WHEELS

10, TYRES

11, EXTERNAL CONDITION

12, OPERAING POSITION

13, OPERATORS SEAT

14, GAS POWERED TRUCKS

15, STARTING ENGINE TRUCK

16, STARTING ELECTRIC TRUCK

17, LIGHTS

18, AUDIBLE WARNING

19, HYDRAULIC CONTROLS

20, DRIVE & BRAKING

21, STEERING

22, FAULT REPORTING


Overhead Travelling Crane

76

Overhead Pendant/ Remote Cranes


78

Single Beam Under slung Crane

Pendant

Hoist Drum

Hook Block

Crane Bridge

Crab

End Carriage

Lifting Awareness course78

79

Double Beam Over slung End Carriage

Pendant

CrabCrane Bridges

Lifting Awareness course79


RISK ASSESSMENT


Risk assessment

Risk assessment is a critical job which cover all required job steps to evaluate the hazards which might be happened and work to find solution witch can help for decreased it and use the requires safety precautions


planning , work, evaluation, education

planningplanning workwork

Evaluation Evaluation

Education Education

Safety system

reviewed

Safety system

reviewed

Risk assessment

Risk assessment

Accident (hazard) investigation

Accident (hazard)investigation

Health & safety system

evaluation

Health & safety system

evaluation

Safety driving Safety driving


Required job risk assessment Required job

risk assessment Divided job to

steps Divided job to

steps

Risk assessment for each step

Risk assessment for each step

Implementation system to cover the

risk

Implementation system to cover the

risk

1 2

45

accepted?Start the job

No yes

6

Risks at each steps Risks at each steps

Risk still provided?

3

Risk assessment steps


Lifting Plan

• The overall strategy of the operation needs to be identified and planned before any other activity

• The lifting plan must include:


• Load to be lifted• Weight• Effect of rain, ice and snow on the weight• Size, types and shape• Possible fragmentation of load (including

wind blow of substance, dust etc)• Centre of gravity

Lifting Plan


• Vulnerability (fragile, hazardous, sharp edges)

• Need for tag line• Type of lifting accessory• SWL to include leg angle and allowance

for choking• SWL to include the weight of the

accessory

Lifting Plan


• Current certification• Care, maintenance and storage• Inspection• Special precautions (sharp edge

protection)• Lifting appliance to be used• Suitability (height, range etc)

Lifting Plan


• SWL at range required• Operator• Identify – load lifted from where• Identify – landing zone• Special measures at landing zone• Support for load• Security measures

Lifting Plan


• Route of load:• What it will pass over• Any obstructions• Any other workers• Any other operations• Need for barriers

Lifting Plan


• Position/s of signaller• Agreement of signalling method• Agreement of signal understanding• YOU MUST ABIDE BY THE LIFTING

PLAN

Lifting Plan


(Hand Signals)


Wire up


Wire down


Boom Up


Boom Down


Turn


Turn


MOVE BY Inch

9999Lifting Awareness course








stop


Emergency stop


Documents

Lifting awareness course en ugdc (1)