Kaizen Forms & Checklists

KAIZEN EVENT PROFILE

Event Description: Event Dates:

Preliminary Objectives: Team:Name: Position Role

Production Requirements (Takt Time): Facilitator: (Consultant)Name: Position Role

Process Information: Current situation and problems:

KAIZEN WORKSHOP TARGET SHEETBuilding Number: Team #Division Name: Team Name:Department Name: Date:

(B) TargetSpace / Sq.FtInventoryWalking DistanceParts Transport DistanceThroughput TimeProcess Cycle TymeVolume Per DayFull-Time Equivalent crewProductivityChangeover (Total Time)Changeover (Total #)Schedule AttainmentQuality improvementsSafety Improvements# Poka-Yoke Implemented

Baseline data: Use a red dot to indicate a change / use an asteristic to indicate an estimate

Hours per shift:# Of shifts:

Remarks:

(A) Start

( C ) 1st Day

(D) 2nd Day

(E) 3rd Day

(F) 4th Day

(G) Final

(H) Difference

% Increase / Decrease

Current output (required):

KAIZEN DOP WORK SHEETProcess:Part #: From:Desc.: To:

Operation Inspection Storage Document Transport Operation Description

Scope Of Operation

KAIZEN DOP WORK SHEETDate: ___/___/___

From:To:

Operation Description

6 M's Fishbone Diagram Template

Name Effect Here

Management

Cause

Cause

Cause

Man

Measurement Machine Material

Method

Cause

Cause

Cause Cause

Cause

Cause

Cause CauseCause

Cause

Cause Cause

Cause

Cause

Cause

Task 1 3/1/2011 0 2/28/2011

Task 2 3/3/2011 0 3/2/2011

Task 3 3/7/2011 0 3/6/2011

Task 4 3/15/2011 0 3/14/2011

Task 5 3/20/2011 0 3/19/2011

Task 6 3/28/2011 0 3/27/2011

Task 7 3/31/2011 0 3/30/2011

1-Mar

2-Mar

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