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UNPACKAGE NEW UNIT1 IMPORTANT! It is recommended to have two or more installers available for large unit installations.1234567.001 1234567.001
*1234567.001*901001 - PROVIA PO #: PROVIAJOB: PROVIA
OPTIONS430 DIA Style Code36"Entry Door Width80" Entry Door HeightFull Wood Frame4 9/16" Jamb Depth430 Half LiteDIA Diamond CollectionFiberglassEmbossed 2 PanelRight Hand Inswing - ISLOCherry Cinnamon InsideCherry Cinnamon OutsideBright Brass Lifetime HW FinishAddison Lockset W/Antique Brass FinishAccent Interior Deadbolt
FIBERGLASS ENTRY DOOR NC
DAIL 400 MILLERSB 05/24/2011
!Step 1- Locate bar coded shipping label on box and confirm swing, color, and sizing.
Step 2- Unpackage door, check for any damages and order was shipped complete.
Step 3- To ensure new panels will fit properly, measure your old panels and compare to the sizing of the new panels.
CheckShippingLabel
Tools & Materials You Will Need:• Measuring Tape • Phillips Head Screwdriver
• Level • Stiff Putty Knife
• Pencil • Router (optional)
• Utility Knife • Hammer
• Power Drill & Assorted Drill Bits • High Quality Silicone Caulking in accordance with ASTM C 920 Class 25
Materials Provided:• Hardware kit for both doors • Door Panels
• Black vinyl glazing stop • Gasket Seals
INSTALLATION INSTRUCTIONS FOR REPLACEMENT PATIO DOOR SLAB
REMEMBER: ALWAYS USE THE APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT.
!Homes built before 1978 may contain lead paint. All replacement installations must comply with the U.S. EPA’s Lead-Based Paint Renovation, Repair, and Painting Program (RRP Rule). Read more about the RRP Rule and lead-safe work practices, on the U.S. EPA’s website at: www.epa.gov/lead
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3
Measure existing panels and compare with new panels
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Step 1- Using a Phillips Head screwdriver, remove the two (2) adjustment screws at top header of screen frame.
Step 2- Lift screen up and swing bottom portion of screen out to remove.
ORStep 1- Push screen frame upwards into top track until rollers disengage from roller wheel guide.
Step 2- Pull screen frame towards you making certain that the bottom of screen frame has cleared the screen guide at the thresh old.
I f you are experiencing difficulties removing the screen, adjustments to the screen can be made by adjusting the two (2) roller wheels in the top head rail of the screen by using a Phillips screwdriver (see View A).
To loosen roller wheel for movement up or down, turn screw a 1⁄2 turn counter clockwise. To tighten roller wheel after adjustment, turn screw a 1⁄2 turn clockwise (see illustration).
Important! Do not overtighten the screw when adjusting.
To Remove Screen (from outside of home):
Tilt upwards and swing outwards
Screen Guide
Top Track
Roller/Wheel Guide
Front of Screen
(Facing Outside of
House)
Back of Screen
(Facing Inside of H
ouse)
1 ⁄2 Turn
clockwise to
TIGHTEN
1 ⁄2 Turn
counter-
clockwise
to LOOSEN
Wheel Assembly
DO NOT
OVERTIGHTEN!Top Rail Fin
Remove adjustmentscrews with Phillips Head screwdriver
!
VIEW
! Due to design changes on our ProVia patio door screen system, refer to the illustration that best describes your style of screen.
!
REMOVE EXISTING SCREEN2
1
2
3
Step 1- Open active door to 90˚ or more. Starting at bottom and working upwards, remove hinge pin from each hinge.
Step 2- Remove door and set aside.
Step 3- Remove hinges from mullion and discard.
Step 4- Remove all mullion screws and remaining hinge leaves on the center mullion.
Step 5- Remove PVC mullion spacer between inactive panel and mullion.
RemoveActive door & set aside
RemoveHinges from
Mullion
Remove all mullion screws &
hinge leavesfrom center
mullion
Remove PVC
mullion spacer
REMOVE ACTIVE PANEL & CENTER MULLION3
2
3
4
5
Open activedoor and remove
hinge pins
1
4
The jamb screws are located at the top, middle and bottom of the patio door panel.
Step 1- Remove jamb screws that are attached through wood jamb into fixed patio door panel.
Step 1- Using a sharp utility knife, cut perimeter seal of caulking and glazing tape between fixed door panel and the glazing stop.
Step 2- With a person on the interior and a person on the exterior, push from top of the panel inwards towards inside of house and remove.
Caution: Due to size of unit, it is recommended that another person is stationed on interior of the home to support panel when it is cut free from exterior caulking and glazing tape.
!
!
!
CUT JAMB SCREWS4
1
CUTTING PERIMETER SEAL & REMOVE PANEL5
1
2
Due to size of unit, it is recommended that another person is stationed on interior of home to support panel when it is cut free from exterior caulking and glazing tape.
Cut jambscrews
Cut perimeter
seal of caulking
and glazing tape
1
Use Caution and 2 people!
Push panel inwards to
remove
!
5
Step 1- Using a flat putty knife, remove old caulking, glazing tape and glazing stop.
Step 2- Insert new glazing stop in jamb kerf.
!Important! Glazing tape is pre-applied from the factory. Trimming of the stop and tape may be necessary in order to create a good seal.
Step 3- P eel back only 6" of exposed backing on tape in each corner to allow access to the backing after the inactive panel is in place.
Step 4- Close active panel and recheck all margins.
Step 5- Finish removing tape backing by pulling sideways on loose ends.
Step 6- Caulk around exterior perimeter of new inactive door panel where panel meets glazing stop and sill support (see illustration).
Step 1- Set new fixed panel into opening and apply pressure to compress tape.
Step 2- Compress mullion side of fixed panel and re-install 1⁄2" Phillips Panhead screws and hinge leaves.
If any screws or hinges were broken during removal of inactive panel, now is the time to replace them.
Step 3- Install active panel by inserting hinge pins onto hinges of active panel.
!
Insert new
glazing stop
Insert new
glazingtape
Peelback
6"
glazingtape
glazingstop
Compressmullionside
InsertHingePins
5
PREP OPENING FOR NEW INACTIVE PANEL6
6
2
2
3
INSTALL NEW INACTIVE PANEL & ACTIVE PANEL7
2
3
3
Set new fixed panel
1
Caulkexterior
perimeter
6
6
NOTE: If it is difficult to slide screen, refer to Procedure 10, “Adjustment of Screen” and raise inside track. !
3Install screw into roller bracket
!DO NOT USE EXCESSIVE TORQUE
Insert tab into bracket groove
Step 1- Position top of the screen inwards and into top track assembly between roller brackets (see illustration).
Step 2- Lift screen and position bottom of screen over sill glide track (see illustration).
Step 3- Move brackets to each side of screen. Insert bottom tab portion of roller bracket into groove (see illustration).
Step 4- Attach roller brackets (one at left and right side) at top portion of screen using a #2 Phillips Head Screwdriver and #6-32 x 7⁄8" Phillips Flathead screws. Important! Do not use excessive torque on bracket screws.
Place Bottom ofScreen over Sill Glide Track
INSTALL SCREEN8
3
1
1
2
7
Remove roller bracket from rail
Push screen up and lift out
Remove screw from roller bracket
!DO NOT RemoveSill GlideTrack!
Step 1- Locate roller brackets (one at left and right side) at top portion of screen and using a #2 Phillips Head Screwdriver remove roller bracket.
Step 2- Pull bracket outward from screen rail.
Step 3- Push the screen up and lift out clearing bottom of screen from sill glide track.
The roller bracket and wheel housing can remain inside the inside track for ease of re-installing the screen.
DO NOT RemoveSill GlideTrack!
!
REMOVING SCREEN9
1
2
3
8
Important! DO NOT USE a power drill to make adjustments - doing so will cause excessive torquing of the adjustment screws. Only use a #2 Phillips Head Screwdriver.!
Brickmold Cladding
Installation Screws
AdjustmentScrew
Top TrackAssembly Containing Outside Cover and Inside Track
Adjustments to the screen can be made by inserting a #2 Phillips Head screwdriver into each adjustment screw. Note: There are 3 adjustment screws evenly spaced in the inside track. DO NOT REMOVE the adjustment screws.
Adjust the left and right sides of the screen until the sides are parallel to the jambs.
Each complete turn of the screw will raise or lower the track by 1⁄32"
1. Turn adjustment screw clockwise to RAISE screen from threshold.
2. Turn adjustment screw counter- clockwise to LOWER screen onto threshold.
!
!View A
Install Screw
Inside Track
Outside Track Cover
Clockwise to RAISE Screen
Counter-Clockwiseto LOWER Screen
Installation Screw
VIEW B
!DO NOTREMOVEADJUSTMENT SCREW
DO NOTREMOVEADJUSTMENT SCREW
Version 2.1- 10/25/10 - © 2010 ProVia Door - P-MK-61215
2150 State Route 39, Sugarcreek, OH 44681330.852.4711 877.735.2057 fax
provia.com
ADJUSTMENT & OPERATION OF SCREEN10
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