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HONEYWELL BUILDING SOLUTIONSHari Mohan Singh
24/04/2018 Automation Controls & Energy Solutions
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
2
Honeywell in India
Home and Building Technologies
>$1Bin domestic sales and exports
3000+Products, solutions,applications engineered
• ~15,000 employees,
including 8,000 engineers
• Eight decade India legacy
• 7 manufacturing facilities
• 5 global technology
development centers
Safety and Productivity Solutions
Aerospace Performance Materials and Technologies
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved. V2 2017.
Sustainable Solutions, In Everything We Do!
More Than 50% of Our Solutions & Products Drive Sustainable Outcomes
3
Green buildings
average 76%
higher occupant
satisfaction ratings
Green retrofits
typically pay for
themselves in only
3 years
Green buildings
typically lower
maintenance
costs by 20%
Green retrofits
typically decrease
operational cost by
10-15% in 1 year
Energy
Retrofit
Energy
Management
Energy Performance
Contracting (EPC)
Environment Sustainability
Services (ESS)
Energy Retrofit• Replacement/upgrade of existing
equipment and/or controls
• Immediate energy & carbon emissions
savings
• Improved comfort conditions for building
occupants
• Lower operational costs
Energy Management (EM)• Monitoring & reporting (e.g. NABERS)
• Establish energy consumption profile of
buildings
• Identity areas of energy inefficiency
• Optimise energy asset performance
• Reduce energy costs & carbon
emissions
Environmental &
Sustainability Services (ESS)Complete carbon reduction and
compliance & management service
• Financial & reputational peace
of mind
• Reduce compliance administration
burden & costs
• Reduce carbon emissions & energy
costs
Guaranteed Retrofits
• Guaranteed savings
• Measurement &
Verifications of energy
savings
• Improved conditions for
building occupants
• Lower operational costs
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Situation
• HVAC consumption 35-40% of
total energy bill
• Manually controlled HVAC
system and Automation in partial
part (Low Side) without Logic
control
• KPI not linked with Occupants
comfort
Benefits
• Precise Control and Real time
monitoring
• Reduced significant electrical
unit consumption.
• Reduced Load on Existing
Chiller Unit.
• Assets Health improvement
• Helped in reducing annual unit
consumption by INR 110 Lac
Solution
• Enterprise System with Logic
control on HVAC High Side and
Low Side
• HVAC high side ,Demand based
control and PID Control
• AHU and VAV retrofit Honeywell
Controllers
• System KPI defined as per
Occupants comfort
Building Automation as Energy Solution to Software Giant, Noida SEZ:
Performance Contract
4 Years
Guaranteed Savings
INR 71.5 Lac/Annum
Investment
INR 255 Lakhs
Delivered Savings
INR 110 Lac
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
System Architecture to Software Giant, Noida SEZ
EBI
CP-IPCTS TS
CP-SPC
CP-IPC
CP-SPC
CP-EXPIOCP-EXPIOCP-EXPIO
Dedicated LAN
VFD VFD
Energy
MetersEnergy
Meters
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Situation
• Customer was using
conventional method for Hot
water and Chilled Water
requirement
• Higher Carbon emission due to
liquid fuel
• QHSE commitment were a key
motivator for this large project
Benefits
• increased COP – switch from
fossil fuel based hot water
generation
• Reduced Cost
• More Productive
• Helped in reducing annual FO
consumption budget by INR
300 Lakhs
Solution
• Installation of heat pump for
simultaneous hot water and chilled
water generation
• Chilled water & condenser water
modification with provision of
energy efficient technology
• Installation of heat of compression
(HOC) drier for drying compressed
air
Renowned Pharma Company Energy Performance contract with 05 plantsTotal Savings – 811 Lacs, Total Investment – 1027 Lacs Implementation years 2012 to 2017
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Situation
• Customer was using DI water
130 KL/Day at ambient Temp for
Manufacturing and CIP.
• Steam is used to maintain 90-
100 Deg C to elevate Temp.
• Higher Fuel to Steam Ratio.
Benefits
• Better COP , Lower Cost of Hot
water generation
• Reduced significant electrical
unit consumption.
• Reduced Load on Existing
Chiller Unit.
• Helped in reducing annual unit
consumption by INR 160 Lakhs
Solution
• Design of suitable Heat pump
Capacity for Pre Heating of DI
water.
• Precise design MOC heat
exchanger to full fill Process KCALs
requirement.
• Instrumentation, Chilled & Hot
water Piping, Insulation along with
Control Devices.
Energy Solution to Large FMCG ,North India
Performance Contract
3 Years
Guaranteed Savings
INR 160 Lakhs/Annum
Investment
INR 275 Lakhs
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Energy Solution to Global Bearing Manufacturer
Solution
• Chiller plant optimisation: Installed chiller
optimisation control logic
• Process load optimisation: Shifting cooling
loads from chillers to cooling towers for
considerable part of the year
• Energy Management System: Honeywell
EBI, new DDC controllers, optimised all
plant and equipment control strategies
Situation
• Customer wants to adopt their
global KPI for Energy
Consumption
• Island mode operation of
systems,
• Non Scheduled Sequence of
Operations
• High Energy Cost Per unit
Product
Benefits
• Generated over Rs.48,00,000
of guaranteed annual energy
savings
• Real time monitoring of Energy
Consumption
• Weekly review of each process
wise Energy Parameters
• Reduced Load on Existing
Chiller Unit.
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Value Engineering Areas
• Boiler and Chiller plant efficiency
improvements
• Hot water, and steam improvements
• Air Compressor Efficiency
• Chilled water, hot water, and steam
distribution systems
• Building automation and energy
management control systems
• Electric motors and drives
• Renewable energy systems
• Energy/utility distribution systems
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Baseline Creation and Monitoring & Measuring
Instrumentation
• Hot Water BTU Meter – For Measuring Hot Water BTUs Generated
• Chilled Water BTU Meter - For Measuring Chilled Water BTUs Generated
• KWH Meter – For Measuring Energy Consumption
• Pump KWH Meter – For Measuring Pump Energy Consumption
• Fuel Consumption - From steam fuel ratio and actual BTU meter reading
• Temperature Sensors - For ∆T Calculations
Providing Actionable Energy Information → Measure → Control → Analyse
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Honeywell Energy Optimization – Solution Overview
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
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