GTL INITIATIVES 2

• Barcode System in Store• Quality MIS• Automatic Production Monitoring System• Automatic Machine Preventive Maintenance System

Barcode System in Store

Master Table

Automatic Barcode Generate

Inventory

Barcode System in Store

• • Program generates unique barcode for each rolls and same ID is used as GTL roll no to avoid duplication.

• Every Barcode sticker in itself carries all the relevant info about a roll.

• We have added Shade, Shrinkage & Pattern Group for Error Proofing.

Trims Barcode

Fabric Barcode

• Barcode stickers at for Cell no is scanned and then Roll sticker is scanned.

• By scanning the Cell sticker complete location system is updated.

• Also if there is any duplicate entry due to double entry/scanning then that particular cell will be highlighted in Red.

Automated Bin Card Update

Barcode System in Store

Issuing

7 days inventory is not in hand

Waiting for Issue

Issue Status

Barcode System in Store

Up-to-date Store

Quality MIS

Input Screen Using Buttons

Quality MIS

Automated Operation Wise DHU Report

Quality MIS

Automated Defect Wise DHU Report

Quality MIS

Automation in Analysis

Automated Production Monitoring System

Hourly Production Monitoring Sheet

Automated Production Monitoring SystemEfficiency and DHU Report

Line wise Machine Record with Service & Repair Records

• After Scanning Line Barcode when we scan Machines of that line then system gets updated over line wise m/c status.

• After every service or repair M/C barcode will be scanned to maintain service/repair records automatically.

• Analytics will help us in increasing accuracy of preventive maintenance system.

Automated Machine Preventive Maintenance System

ADVANTAGE

1. In-house developed program facilitating, all the required customization.

2. Customization & user friendly, meeting all factory specific needs.

3. Preventing manual data entry errors & reducing manual work like Bin Card writing.

4. Quick & Easy reconciliation along with customizable reports without paying extra.

5. Excel Platform ensures flexibility for faster development and testing.

6. Easy integration with all Wi-Fi enabled barcode scanners.

7. Automatic Production & DHU monitoring and reduce information passing time for analytical purpose.

8. Automatic Preventive maintenance of machine.

FINAL GOAL

Convert excel based software in to an advance software using

C#/ ASP.net & SQL Database.

INTEGRATED MANAGEMENT FRAMEWORK