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FSAEBrochureIncludedinthiscatalogisthesummationofallthepartsproducedfortheFSAEcompetitionbyRCVPerformanceProducts.
Updated 2/25/20 RCV Performance
2020 Season
[FSAEBROCHURE] RCVPerformance
RCVPerformance|Sales@rcvperformance.com 2
TableofContentsSteelAxles&Components………………………………………………………………..3-11
WheelHubs,Brakes,andBearings…………………………………………………12-17
KitBreakDowns/OrderingInfo……………………………………………...…….19-21
OrderForm…..……………………………………………………………………………….……..22
FAQ…………………………………………………………………………………………………23-24
ContactInfo:
Sales:815-877-7473RCVPerformanceProducts611BeaconStLovesPark,IL61111sales@rcvperformance.com
Note:Pricesshownaresubjecttochangewithoutnotice.
Thedatacontainedinthiscataloghasbeenthoroughlycheckedforaccuracy;however,wecannotassumeanyresponsibilityforerrors,omissions,ortypographicalmistakesthatmayappear.
Productdetails&informationcanbefoundonourwebsiteat:https://www.rcvperformance.com/fsae.html
RCVPerformance [FSAEAXLEBROCHURE]
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SteelAxleKit ThisisthenewandimprovedsteelaxlesetthatisbeingproducedbyRCVPerformance.LiterallyeverysinglecomponenthasbeenFEAoptimizedforreducedweightandmaximumstrengthwithagreatdealofdestructivetestingdonetofollowuptheFEAoptimization.Comparedtotheoriginalproducts,morethan3poundsperaxlehasbeenshavedoffwithnolossinperformance.Thatbeingsaid,thenewaxlesweighfromfourtofivelbsdependingonlength.Toachievethis,eachtripodhousingwasprofilemilledaroundthetripodshapeandthestubshaftswereboredout.Thenthetripodwasmodifiedtoimprovestrengthandreduceweight.Next,theaxlewaschangedfromagundrilledbillettoaformedDOMtubeforreducedweight,fasterturnaroundtime,andimprovedconcentricity.Last,theplunging/centeringsystemwasdiscardedbasedontestingandobservations.Theresultisoneofthelighteststeelaxleassembliesaround,allforoneofthebestpricesyoucanfind.Wehavedevelopedmoreoptionsfortheinboardandoutboardhousings.WenowsupporttheWavetrackdifferential,Miatawheelhub,aswellasHyperracing’shub-lesswheelcenter.Thisallowsthewheelcenterandbearingstomountdirectlytothetripodhousing,thereforeeffectivelyremovingtheneedforawheelhub.Acouplequicktechnicalnotesforyou.First,theseaxlesarelimitedtoabout12degreesofangle.Thetripodswillwearoutveryquicklyathigherangles,andiftheyareplungedallthewayintothetripodhousingthebarcancontactthehousing.Second,youwillhavetocutyourownsnapringgroovesandcuttheaxletoitsfinallength.Third,wedonotsupplythespindlenutsfortheoutboardjoints,orthesnaprings/boltsforyourdiff.(LookforrecommendationsintheFAQsections!)Youshouldsourcethoseyourselfasalotofteamsusedifferentparts.So,hereiswhat'sincludedina“kit”:2xInboardlightenedtripodhousings.Choosefromtheavailableoptionsbelow.2xOutboardlightenedtripodhousings.Choosefromtheavailableoptionsbelow.4xRCVPerformanceTriangularCVBoots.4xRCVBilletTripods2xCustomLengthAxles,Inputlengthsforrightandleftsidebelow.10xSnapRings
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Note:TheTorsenstyleinnertripodhousingsandstubaxlesarecuttolength.Sinceteamsarerequiredtomaketheirownhousings,weofferanextendedlengthstubonthetripodhousingandstubaxle.Useacarbidecuttingtoolonalathe,oragrindingdisktocutasthematerialishardened.InboardTripodHousingoptions(individualpricingincluded):D4630DrexlerShort1.11lbs-$260D4824DrexlerMedium,1.325lbs-$260D4825DrexlerLong,1.404lbs-$260
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D4486Torsen,1.27lbs-$260D4600TaylorRaceEngineeringDiff,.7lbs-$260D4671Quaife23Tooth(Ford),1.21lbs-$260
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INV-02004202(D4485)Quaife27Tooth(Honda),1.17lbs-$260
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OutboardHousingOptions:D4483Polaris(20T),1.20lbs-$260 D4484VW(22T),1.15lbs- $260 D5371 Miata Outboard Housing(26 T), 1.16 lbs - $260
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TripodsD4672-TALightenedFSAETripodForTripodHousing,.33-$105AxleLengthoptions:2020-1100(D5158)--11”,1.02lbs- $2602020-1300(D5157)--13”,1.19lbs- $2602020-1500(D5115)--15”,1.36lbs- $2602020-1700(D5159)--17”,1.54lbs- $2602020-1900(D5160)--19”,1.71lbs- $2602020-2108(D5210)—21.08”,1.88lbs- $2602020-2300(D5283)--23”,2.06lbs- $260Boot615-3TriangularBootforTripodHousings–$12SnapRing214-54SteelAxleKitSnapRing–$1
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How to determine axle length by setting the car at ride height using a 3D model:
• Add the provided .step file axle components to your assembly. • Locate the tripod housings to the differential and wheel hub. • Mate the tripods to the standardized axles. • Center the Inboard Tripod in its respective housing. • Adjust the overall axle length until the outboard tripod is centered in the housing at ride height. • Once this is done, the axle length is simply the length of the shaft. • The additional components on the website are provided for you to build a full assembly of the
axles.
Please feel free to contact us at sales@rcvperformance.com if you have any questions. NOTE: Overall axle length simply means the entire length of the axle, not the cup to cup distance or the center of CV distance to center of CV distance. Please see the of the "3D measurement" drawing for more details.
How to determine the axle length using your actual vehicle:
• First, contact us at sales@rcvperformance.com to request the tripod housings. We will send you the appropriate outer and inner tripod housings for you to get actual measurements.
• Once you have received the parts, set the car at maximum bump or the point at which the tripod housings are closest together.
• Then measure the distance between the back of the tripod housing to the back of the tripod housing minus .500".
• Send the right and left side dimensions to sales@rcvperformance.com, and we will send you the appropriate length axle. Please see the "in car" measurement drawing below.
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Snapringgroovecuttingprintandinformation:
MachiningNotes:
• Snapringgroovesmustbemachinedasnoted.Axlelengthmaybeshortened.• Tocutgrooves,useproperwidthcuttingtoolonlatherandcutsplinesslowly(~100RPM)toavoidchatter
duetohighhardness.Theaxlelengthmaybereducedinthesamefashion.
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WheelHubs&BrakeRotorsTocomplementourlightweightsteelaxles,RCVnowoffersalineofwheelhubsforFSAEcars.Thereare2models:fronthubsandrearhubsthathaveintegratedtripodhousings.Theyallhaveaverystandard4x100mmboltpatternandhaveattachmentpointsforfloatingbrakerotors.Currently,wearemakingbrakerotorsin10”,9”,and220mmvariations.Eachoneofourwheelhubdesignshasundergoneextensivetestinganddevelopmentoverthepast9months.Theyallfeaturehollowtitaniumwheelstuds,andareconstructedof4340steel.Thisprovidesmaximumstrengthandminimalstrengthdegradationduetofatigue.NotonlywasagreatdealofFEAtestingdone,butateststandwasdevelopedtoapplyaconstantcyclicalloadtoverifyfatiguewouldnotbeaproblemoverthelifeofanFSAEcar.Wealsohavelugnutsfor3.25each.WheelHubKits:
D5116-HA:FrontWheelHubKit–Total:$685 D5116FrontWheelHub(1),1.7lbs-$385
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D5124TitaniumStuds(4),0.03lbs-$50ea
.325x24LUG–3/8-24LugNut-$3.90
-Lugnutfeaturesa60degreetaperD5117HubNut(1),0.04lbs-$75
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D5239HubNut(1),0.10lbs-$90
D5124TitaniumStuds(4),0.03lbs-$50ea185-10CBoot(1)$12
D5580-HA:RearWheelHubHousingKit–Total:$700.50D5580RearWheelHubHousing(1),2.6lbs-$385
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BrakeRotorKits:D5107-RA:9”RotorKit–Total:$170 D51079”BrakeRotor(1),1.13lbs-$90 D5141RotorPin(6),0.01lbs-$15ea
MCM97633A180SnapRing(6)$.60ea
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D5108-RA:10”RotorKit–Total:$330 D510810”BrakeRotor(1),0.95lbs-$90D5109RotorFloater(1),0.27lbs-$85 D5141RotorPin(12)-$15ea MCM97633A180SnapRing(12)$1ea
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D5284-RA:220mm&4.5mmThickRotorKit-Total:$185 D5284220mm&4.5mmThickBrakeRotor(1),1.29lbs$105
D5141RotorPin(6)$15ea
MCM97633A180SnapRing(6)$1eaD7352-RA:220mm&4mmThickRotorKit-Total:$185 D7352220mm&4mmThickBrakeRotor(1),1.25lbs$105
D5141RotorPin(6)$15ea
MCM97633A180SnapRing(6)$1ea
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BearingComponents(2neededperhub):FSAE-BP-F:FrontHubBearingKit:0.35lbs–Total:$75
Bearing(1.25”ID)(1)BearingCup(2.3125”OD)(1)
FSAE-BP-R:RearHubBearingKit:0.96lbs–Total:$189
Bearing(2.5”ID)(1)BearingCup(3.7175”OD)(1)
CompleteHub&BrakeKits:FW9HA:FrontWheelHub(D5116-HA),2xBearings(FSAE-BP-F),&9”Brake(D5107-RA),3.75lbs-$975FW10WHA:FrontWheelHub(D5116-HA),2xBearings(FSAE-BP-F),&10”Brake(D5108-RA),3.90lbs-$1050FW220HA:FrontWheelHub(D5116-HA),2xBearings(FSAE-BP-F),&220mmBrakeat4.5mmThick(D5284-RA),3.91lbs-$990FW220HA-4MM:FrontWheelHub(D5116-HA),2xBearings(FSAE-BP-F),&220mmBrakeat4mmThick(D7352-RA),3.91lbs-$990RT9WHA:RearWheelHub(D5580-HA),2xBearings(FSAE-BP-R),9”Brake(D5107-RA)&Boot,6.40lbs-$1250RT10WHA:RearWheelHub(D5580-HA),2xBearings(FSAE-BP-R),10”Brake(D5108-RA)&Boot,6.55lbs-$1400RT220WHA:RearWheelHub(D5580-HA),2xBearings(FSAE-BP-R),220mmBrakeat4.5mmThick(D5284-RA)&Boot,6.24lbs-$1250RT220WHA-4MM:RearWheelHub(D5580-HA),2xBearings(FSAE-BP-R),220mmBrakeat4mmThick(D7352-RA)&Boot,6.24lbs-$1250
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KitBreakdown/OrderingDetails
InnerJoint(2Needed) AxleLength(2Needed) OuterJoint(2Needed)D4630-DrexlerShort($222) D5158-11"($222) D4483-Polaris20T($222)D4824-DrexlerMedium($222) D5157-13"($222) D4484-VW22T($222)D4825-DrexlerLong($222) D5115-15"($222) D5371-MiataOutboardHousing($222)D4486-Torsen($222) D5159-17"($222) D5580-HA-RCVWheelHubHousing($609)*D4600-TaylorRaceEngineeringDiff($222) D5160-19"($222) *1x185-10CBootIsIncludedInHubHousingKit
D4671-Quaife23Tooth(Ford)($222) D5210-21"($222)D4485-Quaife27Tooth(Honda)($222) D5283-23"($222)
Boots&SnapRings Tripods(4Needed)615-3TriangularBootforTripods($9) D4672-TATripodforTripodHousings($90)-1BootNeededPerJoint(*ExcludingD5580-HA)-*D5231-HAKitIncludesOne185-10CBoot214-54SnapRing($.60)-10Needed
SteelAxleKit
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FW9HA-FrontHub&9"BrakeKit($848.40)
FW10WHA-FrontHub&10"BrakeKit($988.80)
FW220HA-FrontHub&220mm@4.5mmBrakeKit($860.40)
D5116-HA-FrontWheelHubKit(1) D5116-HA-FrontWheelHubKit(1) D5116-HA-FrontWheelHubKit(1)-D5116-FrontWheelHub(1) -D5116-FrontWheelHub(1) -D5116-FrontWheelHub(1)-D5124-TitaniumStuds(4) -D5124-TitaniumStuds(4) -D5124-TitaniumStuds(4)-D5117-FrontHubNut(1) -D5117-FrontHubNut(1) -D5117-FrontHubNut(1)FSAE-BP-F-FrontHubBearingKit(2) FSAE-BP-F-FrontHubBearingKit(2) FSAE-BP-F-FrontHubBearingKit(2)-Bearing(2) -Bearing(2) -Bearing(2)-BearingOuterRace(2) -BearingOuterRace(2) -BearingOuterRace(2)D5107-RA-9"BrakeRotorPackage(1) D5108-RA-10"BrakeRotorPackage(1) D5284-RA-220mm@4.5mmBrakeRotorPackage(1)-D5107-9"BrakeRotor(1) -D5108-10"BrakeRotor(1) -D5284-9"BrakeRotor(1)-D5141-RotorPin(6) -D5109-RotorFloater(1) -D5141-RotorPin(6)-MCM97633A180-SnapRing(6) -D5141-RotorPin(6) -MCM97633A180-SnapRing(6)
-MCM97633A180-SnapRing(12)
FW220HA-4MM-FrontHub&220mm@4mmBrakeKit($860.40)
D5116-HA-FrontWheelHubKit(1)-D5116-FrontWheelHub(1)-D5124-TitaniumStuds(4)-D5117-FrontHubNut(1)FSAE-BP-F-FrontHubBearingKit(2)-Bearing(2)-BearingOuterRace(2)D7352-RA-220mm@4mmBrakeRotorPackage(1)-D5284-9"BrakeRotor(1)-D5141-RotorPin(6)-MCM97633A180-SnapRing(6)
FrontHubwithBrakeKits
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RT9WHA-RearHub&9"BrakeKit($1079.40)
RT10WHA-RearHub&10"BrakeKit($1219.80)
RT220WHA-RearHub&220mm@4.5mmBrakeKit($1091.40)
D5580-HA-RearWheelHubKit(1) D5580-HA-RearWheelHubKit(1) D5580-HA-RearWheelHubKit(1)-D5580-RearWheelHub(1) -D5580-RearWheelHub(1) -D5580-RearWheelHub(1)-D5124-TitaniumStuds(4) -D5124-TitaniumStuds(4) -D5124-TitaniumStuds(4)-D5239-RearHubNut(1) -D5239-RearHubNut(1) -D5239-RearHubNut(1)-185-10C-RearHubBoot(1) -185-10C-RearHubBoot(1) -185-10C-RearHubBoot(1)FSAE-BP-R-RearHubBearingKit(2) FSAE-BP-R-RearHubBearingKit(2) FSAE-BP-R-RearHubBearingKit(2)-Bearing(2) -Bearing(2) -Bearing(2)-BearingOuterRace(2) -BearingOuterRace(2) -BearingOuterRace(2)D5107-RA-9"BrakeRotorPackage(1) D5108-RA-10"BrakeRotorPackage(1) D5284-RA-220mm@4.5mmBrakeRotorPackage(1)-D5107-9"BrakeRotor(1) -D5108-10"BrakeRotor(1) -D5284-9"BrakeRotor(1)-D5141-RotorPin(6) -D5109-RotorFloater(1) -D5141-RotorPin(6)-MCM97633A180-SnapRing(6) -D5141-RotorPin(6) -MCM97633A180-SnapRing(6)
-MCM97633A180-SnapRing(12)
AdditionalItemNeedForEachKitRT220WHA-4MM-RearHub&220mm@4mm
BrakeKit($1091.40)D4672-TATripodforHousings($90) D5580-HA-RearWheelHubKit(1)
-D5580-RearWheelHub(1)-D5124-TitaniumStuds(4)-D5239-RearHubNut(1)-185-10C-RearHubBoot(1)FSAE-BP-R-RearHubBearingKit(2)-Bearing(2)-BearingOuterRace(2)D7352-RA-220mm@4mmBrakeRotorPackage(1)-D7352-9"BrakeRotor(1)-D5141-RotorPin(6)-MCM97633A180-SnapRing(6)
RearHubwithBrakeKits
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FrequentlyAskedQuestionsA. InstallQ’s
a. Whatmeasurementsareneeded?i. Looktothe“determiningyouraxlelength”section.Thatshouldbeit
b. Isthereaplungingsystem?i. No!ThereisNOTaneedforoneregardlessofwhatyoumayhaveheard,and
seeninthepast.c. Doesthelackofaplungingsystemincreasetheriskoftheaxlefallingout?
i. Youbet!However,measureandtestfiteverythingcorrectly,andtheywon’t.Ifyouareextremelyconcernedabouttheaxlesfallingout,youaremorethanwelcometotryandfigureouthowtomakeyourownplungingsystem.Thatbeingsaid,wehavezeroissuestodate.
d. Dotheseaxlesincludetherequiredsnaprings,bolts,orspindlenutsforourcar?i. Nope,youarerequiredtosourcethosepartsyourself.
e. Dowehavetocutouraxlestolength,andaddsnapringgrooves?i. Yes.Wedidthistomaketheaxles“stockable”items,andtokeepmodel
mismatcherrorslow.f. DowehavetocuttheTorsenhousingstolengthandaddsnapringgrooves?
i. Yep.Wedon’tknowhowyoumadeyourtorsendiffhousingandthereforeyouneedtomodifythetorsenhousingsaccordingly.
g. WhyismyDrexlerdiffleakingfluidpastthetripodhousings?i. Youprobablyforgotthesealsorthebolt.Werecommendusingeithertheseals
fromDrexler,orDeamarpartnumber28407 seals. They can be found in this catalogue: http://daemar.com/wp-content/uploads/2013/11/Daemar-DMR-Shaft-Seals-Catalogue-C0A-003-W.pdf
ii. TheboltsareM8x1.25x7.5mmlength
B. PurchasingQ’sa. Whatisthebestwaytopayfortheaxles?
i. Componentsmustbepurchaseddirectthroughourwebsite:https://www.rcvperformance.com/fsae.html
b. Whatmethodsofpaymentareaccepted?i. Onlycreditcardsarepermittedforpayment.
c. Howlongdotheaxlestaketoship?i. Dependingifwehavethepartsinstockanywherefrom1dayto3weeksfor
standardparts.d. Whatshippingservicesdoyouoffer?
i. FedExorUSPS.ThatbeingsaidIVERYhighlyrecommendusingFedEx.USPShasnonexistenttracking,andcantakeupto1monthtodeliver.
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C. CustomQ’s
a. Canyoumakecustomaxles?i. No.Wecurrentlyareonlyofferingtheproductsfoundinthisbrochure.
b. Canyoumakecustomtripodhousings?i. No.Wecurrentlyareonlyofferingtheproductsfoundinthisbrochure.
c. Doyoumakeanyotherboots?i. Yes,checkoutourbootcataloghere:
http://www.rockfordcv.com/pdfstore/Boot_Assemblies.PDF
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Notes:
Recommended