FSAE Brochure 4-29-19 - RCV Performance Products · 2020-02-25 · [FSAE BROCHURE] RCV Performance RCV Performance | [email protected] 10 Snap ring groove cutting print and

FSAEBrochureIncludedinthiscatalogisthesummationofallthepartsproducedfortheFSAEcompetitionbyRCVPerformanceProducts.

Updated 2/25/20 RCV Performance

2020 Season

[FSAEBROCHURE] RCVPerformance

RCVPerformance|[email protected] 2

TableofContentsSteelAxles&Components………………………………………………………………..3-11

WheelHubs,Brakes,andBearings…………………………………………………12-17

KitBreakDowns/OrderingInfo……………………………………………...…….19-21

OrderForm…..……………………………………………………………………………….……..22

FAQ…………………………………………………………………………………………………23-24

ContactInfo:

Sales:815-877-7473RCVPerformanceProducts611BeaconStLovesPark,[email protected]

Note:Pricesshownaresubjecttochangewithoutnotice.

Thedatacontainedinthiscataloghasbeenthoroughlycheckedforaccuracy;however,wecannotassumeanyresponsibilityforerrors,omissions,ortypographicalmistakesthatmayappear.

Productdetails&informationcanbefoundonourwebsiteat:https://www.rcvperformance.com/fsae.html

RCVPerformance [FSAEAXLEBROCHURE]

3 [email protected]|RCVPerformance

SteelAxleKit ThisisthenewandimprovedsteelaxlesetthatisbeingproducedbyRCVPerformance.LiterallyeverysinglecomponenthasbeenFEAoptimizedforreducedweightandmaximumstrengthwithagreatdealofdestructivetestingdonetofollowuptheFEAoptimization.Comparedtotheoriginalproducts,morethan3poundsperaxlehasbeenshavedoffwithnolossinperformance.Thatbeingsaid,thenewaxlesweighfromfourtofivelbsdependingonlength.Toachievethis,eachtripodhousingwasprofilemilledaroundthetripodshapeandthestubshaftswereboredout.Thenthetripodwasmodifiedtoimprovestrengthandreduceweight.Next,theaxlewaschangedfromagundrilledbillettoaformedDOMtubeforreducedweight,fasterturnaroundtime,andimprovedconcentricity.Last,theplunging/centeringsystemwasdiscardedbasedontestingandobservations.Theresultisoneofthelighteststeelaxleassembliesaround,allforoneofthebestpricesyoucanfind.Wehavedevelopedmoreoptionsfortheinboardandoutboardhousings.WenowsupporttheWavetrackdifferential,Miatawheelhub,aswellasHyperracing’shub-lesswheelcenter.Thisallowsthewheelcenterandbearingstomountdirectlytothetripodhousing,thereforeeffectivelyremovingtheneedforawheelhub.Acouplequicktechnicalnotesforyou.First,theseaxlesarelimitedtoabout12degreesofangle.Thetripodswillwearoutveryquicklyathigherangles,andiftheyareplungedallthewayintothetripodhousingthebarcancontactthehousing.Second,youwillhavetocutyourownsnapringgroovesandcuttheaxletoitsfinallength.Third,wedonotsupplythespindlenutsfortheoutboardjoints,orthesnaprings/boltsforyourdiff.(LookforrecommendationsintheFAQsections!)Youshouldsourcethoseyourselfasalotofteamsusedifferentparts.So,hereiswhat'sincludedina“kit”:2xInboardlightenedtripodhousings.Choosefromtheavailableoptionsbelow.2xOutboardlightenedtripodhousings.Choosefromtheavailableoptionsbelow.4xRCVPerformanceTriangularCVBoots.4xRCVBilletTripods2xCustomLengthAxles,Inputlengthsforrightandleftsidebelow.10xSnapRings



Note:TheTorsenstyleinnertripodhousingsandstubaxlesarecuttolength.Sinceteamsarerequiredtomaketheirownhousings,weofferanextendedlengthstubonthetripodhousingandstubaxle.Useacarbidecuttingtoolonalathe,oragrindingdisktocutasthematerialishardened.InboardTripodHousingoptions(individualpricingincluded):D4630DrexlerShort1.11lbs-$260D4824DrexlerMedium,1.325lbs-$260D4825DrexlerLong,1.404lbs-$260



D4486Torsen,1.27lbs-$260D4600TaylorRaceEngineeringDiff,.7lbs-$260D4671Quaife23Tooth(Ford),1.21lbs-$260



INV-02004202(D4485)Quaife27Tooth(Honda),1.17lbs-$260



OutboardHousingOptions:D4483Polaris(20T),1.20lbs-$260 D4484VW(22T),1.15lbs- $260 D5371 Miata Outboard Housing(26 T), 1.16 lbs - $260



TripodsD4672-TALightenedFSAETripodForTripodHousing,.33-$105AxleLengthoptions:2020-1100(D5158)--11”,1.02lbs- $2602020-1300(D5157)--13”,1.19lbs- $2602020-1500(D5115)--15”,1.36lbs- $2602020-1700(D5159)--17”,1.54lbs- $2602020-1900(D5160)--19”,1.71lbs- $2602020-2108(D5210)—21.08”,1.88lbs- $2602020-2300(D5283)--23”,2.06lbs- $260Boot615-3TriangularBootforTripodHousings–$12SnapRing214-54SteelAxleKitSnapRing–$1



How to determine axle length by setting the car at ride height using a 3D model:

• Add the provided .step file axle components to your assembly. • Locate the tripod housings to the differential and wheel hub. • Mate the tripods to the standardized axles. • Center the Inboard Tripod in its respective housing. • Adjust the overall axle length until the outboard tripod is centered in the housing at ride height. • Once this is done, the axle length is simply the length of the shaft. • The additional components on the website are provided for you to build a full assembly of the

axles.

Please feel free to contact us at [email protected] if you have any questions. NOTE: Overall axle length simply means the entire length of the axle, not the cup to cup distance or the center of CV distance to center of CV distance. Please see the of the "3D measurement" drawing for more details.

How to determine the axle length using your actual vehicle:

• First, contact us at [email protected] to request the tripod housings. We will send you the appropriate outer and inner tripod housings for you to get actual measurements.

• Once you have received the parts, set the car at maximum bump or the point at which the tripod housings are closest together.

• Then measure the distance between the back of the tripod housing to the back of the tripod housing minus .500".

• Send the right and left side dimensions to [email protected], and we will send you the appropriate length axle. Please see the "in car" measurement drawing below.



Snapringgroovecuttingprintandinformation:

MachiningNotes:

• Snapringgroovesmustbemachinedasnoted.Axlelengthmaybeshortened.• Tocutgrooves,useproperwidthcuttingtoolonlatherandcutsplinesslowly(~100RPM)toavoidchatter

duetohighhardness.Theaxlelengthmaybereducedinthesamefashion.



WheelHubs&BrakeRotorsTocomplementourlightweightsteelaxles,RCVnowoffersalineofwheelhubsforFSAEcars.Thereare2models:fronthubsandrearhubsthathaveintegratedtripodhousings.Theyallhaveaverystandard4x100mmboltpatternandhaveattachmentpointsforfloatingbrakerotors.Currently,wearemakingbrakerotorsin10”,9”,and220mmvariations.Eachoneofourwheelhubdesignshasundergoneextensivetestinganddevelopmentoverthepast9months.Theyallfeaturehollowtitaniumwheelstuds,andareconstructedof4340steel.Thisprovidesmaximumstrengthandminimalstrengthdegradationduetofatigue.NotonlywasagreatdealofFEAtestingdone,butateststandwasdevelopedtoapplyaconstantcyclicalloadtoverifyfatiguewouldnotbeaproblemoverthelifeofanFSAEcar.Wealsohavelugnutsfor3.25each.WheelHubKits:

D5116-HA:FrontWheelHubKit–Total:$685 D5116FrontWheelHub(1),1.7lbs-$385



D5124TitaniumStuds(4),0.03lbs-$50ea

.325x24LUG–3/8-24LugNut-$3.90

-Lugnutfeaturesa60degreetaperD5117HubNut(1),0.04lbs-$75



D5239HubNut(1),0.10lbs-$90

D5124TitaniumStuds(4),0.03lbs-$50ea185-10CBoot(1)$12

D5580-HA:RearWheelHubHousingKit–Total:$700.50D5580RearWheelHubHousing(1),2.6lbs-$385



BrakeRotorKits:D5107-RA:9”RotorKit–Total:$170 D51079”BrakeRotor(1),1.13lbs-$90 D5141RotorPin(6),0.01lbs-$15ea

MCM97633A180SnapRing(6)$.60ea



D5108-RA:10”RotorKit–Total:$330 D510810”BrakeRotor(1),0.95lbs-$90D5109RotorFloater(1),0.27lbs-$85 D5141RotorPin(12)-$15ea MCM97633A180SnapRing(12)$1ea



D5284-RA:220mm&4.5mmThickRotorKit-Total:$185 D5284220mm&4.5mmThickBrakeRotor(1),1.29lbs$105

D5141RotorPin(6)$15ea

MCM97633A180SnapRing(6)$1eaD7352-RA:220mm&4mmThickRotorKit-Total:$185 D7352220mm&4mmThickBrakeRotor(1),1.25lbs$105

D5141RotorPin(6)$15ea

MCM97633A180SnapRing(6)$1ea



BearingComponents(2neededperhub):FSAE-BP-F:FrontHubBearingKit:0.35lbs–Total:$75

Bearing(1.25”ID)(1)BearingCup(2.3125”OD)(1)

FSAE-BP-R:RearHubBearingKit:0.96lbs–Total:$189

Bearing(2.5”ID)(1)BearingCup(3.7175”OD)(1)

CompleteHub&BrakeKits:FW9HA:FrontWheelHub(D5116-HA),2xBearings(FSAE-BP-F),&9”Brake(D5107-RA),3.75lbs-$975FW10WHA:FrontWheelHub(D5116-HA),2xBearings(FSAE-BP-F),&10”Brake(D5108-RA),3.90lbs-$1050FW220HA:FrontWheelHub(D5116-HA),2xBearings(FSAE-BP-F),&220mmBrakeat4.5mmThick(D5284-RA),3.91lbs-$990FW220HA-4MM:FrontWheelHub(D5116-HA),2xBearings(FSAE-BP-F),&220mmBrakeat4mmThick(D7352-RA),3.91lbs-$990RT9WHA:RearWheelHub(D5580-HA),2xBearings(FSAE-BP-R),9”Brake(D5107-RA)&Boot,6.40lbs-$1250RT10WHA:RearWheelHub(D5580-HA),2xBearings(FSAE-BP-R),10”Brake(D5108-RA)&Boot,6.55lbs-$1400RT220WHA:RearWheelHub(D5580-HA),2xBearings(FSAE-BP-R),220mmBrakeat4.5mmThick(D5284-RA)&Boot,6.24lbs-$1250RT220WHA-4MM:RearWheelHub(D5580-HA),2xBearings(FSAE-BP-R),220mmBrakeat4mmThick(D7352-RA)&Boot,6.24lbs-$1250



KitBreakdown/OrderingDetails

InnerJoint(2Needed) AxleLength(2Needed) OuterJoint(2Needed)D4630-DrexlerShort($222) D5158-11"($222) D4483-Polaris20T($222)D4824-DrexlerMedium($222) D5157-13"($222) D4484-VW22T($222)D4825-DrexlerLong($222) D5115-15"($222) D5371-MiataOutboardHousing($222)D4486-Torsen($222) D5159-17"($222) D5580-HA-RCVWheelHubHousing($609)*D4600-TaylorRaceEngineeringDiff($222) D5160-19"($222) *1x185-10CBootIsIncludedInHubHousingKit

D4671-Quaife23Tooth(Ford)($222) D5210-21"($222)D4485-Quaife27Tooth(Honda)($222) D5283-23"($222)

Boots&SnapRings Tripods(4Needed)615-3TriangularBootforTripods($9) D4672-TATripodforTripodHousings($90)-1BootNeededPerJoint(*ExcludingD5580-HA)-*D5231-HAKitIncludesOne185-10CBoot214-54SnapRing($.60)-10Needed

SteelAxleKit



FW9HA-FrontHub&9"BrakeKit($848.40)

FW10WHA-FrontHub&10"BrakeKit($988.80)

FW220HA-FrontHub&[email protected]($860.40)

D5116-HA-FrontWheelHubKit(1) D5116-HA-FrontWheelHubKit(1) D5116-HA-FrontWheelHubKit(1)-D5116-FrontWheelHub(1) -D5116-FrontWheelHub(1) -D5116-FrontWheelHub(1)-D5124-TitaniumStuds(4) -D5124-TitaniumStuds(4) -D5124-TitaniumStuds(4)-D5117-FrontHubNut(1) -D5117-FrontHubNut(1) -D5117-FrontHubNut(1)FSAE-BP-F-FrontHubBearingKit(2) FSAE-BP-F-FrontHubBearingKit(2) FSAE-BP-F-FrontHubBearingKit(2)-Bearing(2) -Bearing(2) -Bearing(2)-BearingOuterRace(2) -BearingOuterRace(2) -BearingOuterRace(2)D5107-RA-9"BrakeRotorPackage(1) D5108-RA-10"BrakeRotorPackage(1) [email protected](1)-D5107-9"BrakeRotor(1) -D5108-10"BrakeRotor(1) -D5284-9"BrakeRotor(1)-D5141-RotorPin(6) -D5109-RotorFloater(1) -D5141-RotorPin(6)-MCM97633A180-SnapRing(6) -D5141-RotorPin(6) -MCM97633A180-SnapRing(6)

-MCM97633A180-SnapRing(12)

FW220HA-4MM-FrontHub&220mm@4mmBrakeKit($860.40)

D5116-HA-FrontWheelHubKit(1)-D5116-FrontWheelHub(1)-D5124-TitaniumStuds(4)-D5117-FrontHubNut(1)FSAE-BP-F-FrontHubBearingKit(2)-Bearing(2)-BearingOuterRace(2)D7352-RA-220mm@4mmBrakeRotorPackage(1)-D5284-9"BrakeRotor(1)-D5141-RotorPin(6)-MCM97633A180-SnapRing(6)

FrontHubwithBrakeKits



RT9WHA-RearHub&9"BrakeKit($1079.40)

RT10WHA-RearHub&10"BrakeKit($1219.80)

RT220WHA-RearHub&[email protected]($1091.40)

D5580-HA-RearWheelHubKit(1) D5580-HA-RearWheelHubKit(1) D5580-HA-RearWheelHubKit(1)-D5580-RearWheelHub(1) -D5580-RearWheelHub(1) -D5580-RearWheelHub(1)-D5124-TitaniumStuds(4) -D5124-TitaniumStuds(4) -D5124-TitaniumStuds(4)-D5239-RearHubNut(1) -D5239-RearHubNut(1) -D5239-RearHubNut(1)-185-10C-RearHubBoot(1) -185-10C-RearHubBoot(1) -185-10C-RearHubBoot(1)FSAE-BP-R-RearHubBearingKit(2) FSAE-BP-R-RearHubBearingKit(2) FSAE-BP-R-RearHubBearingKit(2)-Bearing(2) -Bearing(2) -Bearing(2)-BearingOuterRace(2) -BearingOuterRace(2) -BearingOuterRace(2)D5107-RA-9"BrakeRotorPackage(1) D5108-RA-10"BrakeRotorPackage(1) [email protected](1)-D5107-9"BrakeRotor(1) -D5108-10"BrakeRotor(1) -D5284-9"BrakeRotor(1)-D5141-RotorPin(6) -D5109-RotorFloater(1) -D5141-RotorPin(6)-MCM97633A180-SnapRing(6) -D5141-RotorPin(6) -MCM97633A180-SnapRing(6)

-MCM97633A180-SnapRing(12)

AdditionalItemNeedForEachKitRT220WHA-4MM-RearHub&220mm@4mm

BrakeKit($1091.40)D4672-TATripodforHousings($90) D5580-HA-RearWheelHubKit(1)

-D5580-RearWheelHub(1)-D5124-TitaniumStuds(4)-D5239-RearHubNut(1)-185-10C-RearHubBoot(1)FSAE-BP-R-RearHubBearingKit(2)-Bearing(2)-BearingOuterRace(2)D7352-RA-220mm@4mmBrakeRotorPackage(1)-D7352-9"BrakeRotor(1)-D5141-RotorPin(6)-MCM97633A180-SnapRing(6)

RearHubwithBrakeKits



FrequentlyAskedQuestionsA. InstallQ’s

a. Whatmeasurementsareneeded?i. Looktothe“determiningyouraxlelength”section.Thatshouldbeit

b. Isthereaplungingsystem?i. No!ThereisNOTaneedforoneregardlessofwhatyoumayhaveheard,and

seeninthepast.c. Doesthelackofaplungingsystemincreasetheriskoftheaxlefallingout?

i. Youbet!However,measureandtestfiteverythingcorrectly,andtheywon’t.Ifyouareextremelyconcernedabouttheaxlesfallingout,youaremorethanwelcometotryandfigureouthowtomakeyourownplungingsystem.Thatbeingsaid,wehavezeroissuestodate.

d. Dotheseaxlesincludetherequiredsnaprings,bolts,orspindlenutsforourcar?i. Nope,youarerequiredtosourcethosepartsyourself.

e. Dowehavetocutouraxlestolength,andaddsnapringgrooves?i. Yes.Wedidthistomaketheaxles“stockable”items,andtokeepmodel

mismatcherrorslow.f. DowehavetocuttheTorsenhousingstolengthandaddsnapringgrooves?

i. Yep.Wedon’tknowhowyoumadeyourtorsendiffhousingandthereforeyouneedtomodifythetorsenhousingsaccordingly.

g. WhyismyDrexlerdiffleakingfluidpastthetripodhousings?i. Youprobablyforgotthesealsorthebolt.Werecommendusingeithertheseals

fromDrexler,orDeamarpartnumber28407 seals. They can be found in this catalogue: http://daemar.com/wp-content/uploads/2013/11/Daemar-DMR-Shaft-Seals-Catalogue-C0A-003-W.pdf

ii. TheboltsareM8x1.25x7.5mmlength

B. PurchasingQ’sa. Whatisthebestwaytopayfortheaxles?

i. Componentsmustbepurchaseddirectthroughourwebsite:https://www.rcvperformance.com/fsae.html

b. Whatmethodsofpaymentareaccepted?i. Onlycreditcardsarepermittedforpayment.

c. Howlongdotheaxlestaketoship?i. Dependingifwehavethepartsinstockanywherefrom1dayto3weeksfor

standardparts.d. Whatshippingservicesdoyouoffer?

i. FedExorUSPS.ThatbeingsaidIVERYhighlyrecommendusingFedEx.USPShasnonexistenttracking,andcantakeupto1monthtodeliver.



C. CustomQ’s

a. Canyoumakecustomaxles?i. No.Wecurrentlyareonlyofferingtheproductsfoundinthisbrochure.

b. Canyoumakecustomtripodhousings?i. No.Wecurrentlyareonlyofferingtheproductsfoundinthisbrochure.

c. Doyoumakeanyotherboots?i. Yes,checkoutourbootcataloghere:

http://www.rockfordcv.com/pdfstore/Boot_Assemblies.PDF



Notes:

Documents

FSAE Brochure 4-29-19 - RCV Performance Products · 2020-02-25 · [FSAE BROCHURE] RCV Performance RCV Performance | [email protected] 10 Snap ring groove cutting print and