FPRA & Site Star Installation Guide - Nokia

1 © Nokia Siemens Networks FPRA & Site Star Installation PERU / David Torres/ June, 2010For internal use

FPRA & Site Star Installation Guide - PERUDavid TorresJune, 2010

FPRA & Site Star Installation guide PERU

Installation / cable entry plate removal

Installation / removing plate 1

Installation / removing plate 2

Installation / removing FOAM 1

Installation / removing inner plate 1

Installation / removing inner plate 2

Installation / cable entry

Installation / Cable entry installation

Installation / battery shelf kits, cable entry and support rails

Side & top rails

Battery shelf kits

Cable entry

Installation / Battery cable routing

Installation / Battery cable routing- A/C ACpower

Installation / PDA module overview

High-integrated power systemModularized designFlexible applications: load/battery configurationVariable AC power connectionControl via the GUIIP54/55

PDA description & functions

AC input distributionDC output distributionBattery control function: status test, LVDSystem supervisor: LCD/LED display, alarm indicationNetwork connection

Delivery contents/ preparing installation

Preparing Installation / Test Equipment_tools

PC Multi-meter: FLUKE 170 or equivalentDC current clamp: FLUKE I410 or equivalent

Rubber hammerChiselHydraulic crimping tool13 mm torque wrenchT10, 20, & 30 screwdriversCutting knifeProtecting gloves & glasses.

Installation / Removing PDA from shelf

Installation / General view of the PDA

Installation / PDA front panel overview

Installation / Front panel LEDS overview

Installation / rear cover removal

Installation – Rear internal layout

PDA earth cableAC ground clamp

SPD ground clamp

OVP DIN Rail

AC terminal block

Rear cover Retention cable

OVP sensor connector

Cable restraint

PDA rear cover

Installation / OVP

Installation – Configure the AC terminal block

Single-phase

Installation – Prepare the AC cable

Inserting the AC cable

Stripping the wires

Installation / One Phase AC with OVP

L1 L2 L3 N 1 2 3 4 5 6

OVP AC Terminal Block

L NPEAC mains

Installation – Single-phase AC connection with the OVP

Set up the OVP

Installation – Single-phase AC connection with the OVP

Connecting the SPD and AC terminal block

Installation – 3Y AC connection with the OVP

L1 L2 L3 N

1 2 3 4 5 6OVPAC Terminal Block

L1 L2PE

AC MainsL3 N

Connecting the OVP and AC terminal block

Installation – 3Δ AC connection with the OVP

L1 L2 L3 N

1 2 3 4 5 6OVPAC Terminal Block

L1 L2PE

AC mainsL3

Installation – 3Δ AC connection with the OVP

Installation – Before routing the DC cables

Installation – Identifying the DC terminals

Installation – Configure the breakers

If connecting to separate load / battery blocks, the load / battery switch lever bar and the terminal short link have to be removed.

Installation – Connecting the DC cable

Inserting the cable through front panel Securing into the clamp

Installation – Configuration of DC cables

Load & return: 35mm2 2Battery & return: 35mm2 2Load grounding: 25mm2 1

Typical

Parallel loadParallel battery

Installation – Finishing the DC connection

Push the front panel back and secure it

Installation – Finishing the DC connection

Installation – Drawer layout

Installation – Connecting the temperature cable

7 TEM_GND Red8 TEM SENSE_IN White9 TEMP_VCC Black

10 EARTH Cable screen

Connect to J22

Installation – Placing the temperature probe

The temperature probe should be put where might has the highest temperature

Installation – Connecting the alarm cable

3 ALARM_COM4 MAINS 15 ALARM_COM6 MAINS 27 ALARM_COM8 MAINS 39 ALARM_COM10 CRITICAL11 ALARM_COM12 MAJOR13 ALARM_COM

14 MINORConnect Alarm Out cable to J22

Installation – Fixing the communication cable

Correctly grounding the cable shield is crucial to the electromagnetic compatibility (EMC) of the entire system.

Installation – Putting back and secure the drawer

Installation – Installing the PDA into case

Installation – Connecting the earth cable

PDA earth cable

System earth cable

Installation – Connecting the Ethernet cable

Installation – Installing the rectifiers into case

Installation – Connecting the rectifiers

Connecting the power cable

Connecting the RS485 cable

Installation – Connecting the rectifiers

Installation – Recommended configuration of the cable through cable gland

Option 1 Option 3

Option 2

Installation – Insert the cable through cable gland

Installation – Installing the cable glands with cables

Installation – Fixing all the cables to the case

Installation – Fixing the AC cable with cable restraints

Installation – Fixing the PDA earth cable to case

Fix the PDA earth cable to the cable gland with cable tie so as not to block the LCD.

Installation – Exiting the alarm cable

The alarm cable is exiting from top of the case if required

Installation – Finishing the cables

Installation – Installing the front and back cover

Front cover

Back cover

The FPRA is IP55 after installing the front and back cover

Installation – FPRA General view after the installation without conduit pipes

Installation – Fixing the two FPRA units

Stacking and fixing the two FPRA units

Installation – Paralleling the two drawers - RS-422 cables

J22 #1

J22 #2

Parallel cable #1

Parallel cable #2

Installation – Paralleling the two drawers

Parallel cable #1

Parallel cable #2

Drawer #1 Drawer #2 21

Installation – Paralleling the two drawers

Installation / reccomended cable sizes

Installation – Installing the two FPRA units

Installing the two FPRA units separately

Installation – Installing the three drawers

Parallel cable #1

J22 #31 2 3 4 5 611 12

Parallelcable #2

Parallelcable #3

J22 #1 J22 #2

Installation – Installing the three drawers

Parallel cable #1

Parallel cable #2

Drawer #1 Drawer #2 Drawer #3

Parallel cable #3

Installation – Installing the three FPRA units

Installation / Interface with Site Star Cabinet

Installation / 2” conduit PIPE (Battery Cables)

Installation / 1” conduit Pipes (AC input & DC output to loads)

Alluminium plates

Installation / Conduit fix to FPRA

Installation / Final view

Installation / Cable Routing

Battery string #3, alarms & temp sensor

Battery strings 1 & 2DC to BTS

AC Shelf 2

AC Shelf 1

Parallel cable

Alarms & communications

Installation / Cable routing

Installation / Cabinet alarm routing

Installation / Alarm routing

Installation – Browser and control unit setup

Configure the setup environment

Installation – Change the CU IP-address

Via the LCD: change the CU IP-address into local IP range Via the GUI: Change the user PC IP-address to the CU IP rangeConnect to the CU via the GUIChange the CU IP to the local internet/intranet IP rangeChange the user PC IP-address back to the local internet/intranet IP rangeConnect the CU and user PC in the local internet/intranet via the GUI

Installation – Change the CU IP-address via GUI

After changing the CU IP-address, need reconnect the CU manually

Installation – GUI home page

Commissioning – DC setup

Note: the battery voltage must be over 43Vdc.

Commissioning – Check the status

Check the data via the GUI or LCD

Commissioning – Set up the parameters

Each FPRA has already been calibrated before the shipment

Export/Import Conf.BIN file

Maintenance

Checking the connector sealChecking the cable connectorsChecking the screwsChecking the rectifier fansReplacing the OVP module, when this is necessaryUpdating the system firmware

Alarm definition CLARO PERU

REC AC UVP ( POR CADA MODULO)

REC GENERAL ERROR (POR CADA MODULO)REC SENSOR FAIL (POR CADA MODULO)REC NORM. TEMP HIGH (POR CADA MODULO)REC NORM TEMP LOW (POR CADA MODULO)REC EXCEP TEMP HIGH (POR CADA MODULO)REC EXCEP TEMP LOW (POR CADA MODULO)REC ELEMENT LOSS (POR CADA MODULO)REC OTP (POR CADA MODULO)REC FAN FAILURE (POR CADA MODULO)REC AC OVP (POR CADA MODULO)REC DC OVP (POR CADA MODULO)

CU/PDU BATT TEST FAIL (POR CADA FPRA)PDA OVP (POR CADA FPRA)

BATT LOW VOLTAGE (POR CADA FPRA)CU/PDUCIRCUIT BREAKER 1 (POR CADA FPRA)CU/PDUCIRCUIT BREAKER 2 (POR CADA FPRA)CU/PDUCIRCUIT BREAKER 3 (POR CADA FPRA)CU/PDUCIRCUIT BREAKER 4 (POR CADA FPRA)CU/PDUCIRCUIT BREAKER 5 (POR CADA FPRA)CU/PDU LVD ALARM (POR CADA FPRA)REC DC OVP (POR CADA MODULO)

CU/PDU BATT TEMP. LOW (POR CADA MODULO)CU/PDU BATT TEMP. HIGH (POR CADA MODULO)REC POWER LIMIT (POR CADA MODULO)

Alarma de puerta : Directa a la BTS (ALARM 1)voltaje flotacion por celda=2.27 @ 25°ccarga 1/10 de la capacidad por 10 horas por numero de bancosSe dejan los jumpers entre los puertos de load y entre los puertos de battery.

La alarma CLU failure del gabinete Site Star se cablea en serie con la alarma 14 Alarma de Fan de Site Star en serie con alarma 12Alarma de compresor de Site Star en serie con alarma 12

MAINS 1 (Alarm 16)

MAINS 2 (Alarm 15)

MAINS 3 (ALARM 14)

CRITICAL (ALARM 13)

MAJOR (ALARM 12)

Alarm definition CLARO PERU (Cont)Alarmas asignadas al FPRA

J11 N# ALARMA

RELAY 1 PIN 3 Y 4 16

RELAY 2 PIN5 Y 6 15

RELAY 3 PIN7 Y 8 14

RELAY 4 PIN 9 y 10 13

RELAY 5 PIN 11 Y 12 12

RELAY 6 PIN 13 y 14

Alarma de Sensor de Temperatura

color de cable J22

Rojo PIN 7

Blanco PIN 8

negro PIN 9

tierra PIN 10

Best Practices

While connecting the AC or DC cables into the FPRA system, make sure the power switches are at the OFF positionAll cables have to pass the cable glands via their indicated holes before connecting into the systemWhile inserting the cable from the front panel, be careful not to destroy the waterproofAll the screws must be tightened using proper screwdrivers with appointed torques Note the AC terminal block configuration for different AC mains typesThe battery/load breaker switch lever bar and the corresponding clamp short link should be removed when supporting different battery/load. After finishing the AC or DC cables connection, user is recommended to test at the cable inputs to ensure no short exists

Best Practices

While commissioning with a battery input, make sure the battery voltage is over 43Vdc before connecting to the systemWhile removing the PDA from the case, the AC mains must be switched off, but battery could also be on to power the systemBefore install a OVP to the system, the AC mains must be switched offThe IP rating (IP54) is no longer guaranteed while connecting the Ethernet cable

FPRA & Site Star Installation Guide - Nokia

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