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EXPERTISE INBUILDING MATERIALS AND MINERALS
THE HAVER® GROUP
THE BUILDING MATERIALS AND MINERALS DIVISION
CUSTOMISED SOLUTIONS FOR THE FUTURE
The PE plastic tubular film system can be used for
applications requiring special packaging, as it fulfils the
requirements of water-tightness, secure transport,
optimum display, etc.
Our years of experience in this field allow us to offer
customised solutions that take high levels of flexibility
and machine availability into account.
HAVER & BOECKER delivers machines and systems with
cutting edge technology and the highest levels of auto-
mation.
The ultrasonic sealing technology provides exceptional
cleanliness during the filling of valve-bags and thus has
become the new standard in the industry.
HAVER & BOECKER is a traditional middle-sizedcompany. Our success is based on quality, innovative spirit, global openness and mutualtrust and cooperation. We are a family ownedcompany that has remained true to itself since1887 and therefore we feel close to our partners and customers worldwide today. This goes without saying for all business areas,and it’s always the main focus of the company. Subsidiary companies and representatives on all continents work to uphold the reputation ofthis ambitious global market leader.
Business unit profileHAVER filling machines with the turbine or air filling
system, in stationary or rotating design, are just right for
filling powder-type or granular building materials and
minerals into paper valve bags.
Areas of application
n building materials industry
n raw and processed minerals industry
n fireproofing industry
n limestone industry
n gypsum industry
Range of performances
n manual and fully automatic packing and loading systems
n filling units for paper valve-bags, in stationary or
rotating versions
n automatic machines for PE plastic tubular film
n miniseal® machines for the smallest of packages
n valve-bag sealing and feeding systems for bundled or
coiled packaging material
n Big Bag filling machines
n shipping automation and logistics systems
n plant engineering
n pre and after sales consulting
32
THE HAVER® GROUP
HAVER & BOECKER subsidiaries that focus on B+M
Brazil > HAVER & BOECKER Latinoamericana China > HAVER IBAU SHENZHEN
FEIGE FILLING TECHNOLOGY ASIAHAVER FILLING TECHNOLOGY, Beijing
France > HAVER FRANCE, HAVER SERVICEGermany > HAVER ENGINEERING, Meißen
FEIGE FILLING BEHN + BATES
Great Britain > HAVER CONTINENTAL India > HAVER IBAU INDIAPoland > HAVER TRADINGRussia > HAVER & BOECKER, RussiaSpain > HAVER & BOECKER IBERICAUSA > HAVER FILLING SYSTEMS
HAVER FILLING SERVICEHAVER FILLING SYSTEMS - West CoastBEHN+BATES AmericaFEIGE FILLING TECHNOLOGY
United Arab Emirates, UAE > HAVER MIDDLE EAST
Further HAVER & BOECKER subsidiaries
Africa > HAVER SOUTHERN AFRICABrazil > HAVER & BOECKER SERVIÇOS
VERBORCanada > W.S. TYLERGermany > IBAU HAMBURGMexico > HAVER & BOECKER MEXICANA
EXPERTISE BEGINS WITH US
We are employees in the business unit Building
Materials and Minerals. More than 2300 employees
of the HAVER group are worldwide active in the areas
of Building Materials and Minerals, Cement, Chemicals,
Mineral Processing Technology and Service. Depending
on the requirements and the job scope, expertise is
activated from the different areas as needed.
In dialogue – real-life examples speak for themselves
Success is about the synergy of the competences of an
entire team for every project, and never about the
success of an individual. It begins with gathering custo-
mer wishes and professional advising by our experts.
This is then followed by project planning and design
detail work. The real challenge is often to undertake as
few changes in the existing infrastructure as possible in
order to integrate the new machine systems. Using a lot
of tact and experience, new plant components, silo
systems, material and bag transport systems or loading
systems are created without any project dead times in
accordance with a previously defined project progress
plan, all in close cooperation with the plant operator.
Not only does superior machine technology create real
and sustainable advantages, but also a total concept
that is tailored according to the customer’s needs.
MACHINERY DIVISION OELDE
ServiceMineral Processing
TechnologyChemicals Building Materials +
MineralsCement
WE ARE A TEAM54
THE HAVER® GROUP
HAVER & BOECKERLATINOAMERICANA
HAVER MIDDLE EAST
HAVER CONTINENTAL
HAVER FRANCE
ADDING VALUE IN THE WORKFLOW
Machine technology, logistics and infrastructure in
harmony - a company in Unna, Germany serves as an
example.
Replacing a valve-bag filling system using a sealing
system with a modern bagging system that uses film
bags for construction chemicals according to the
HAVER ADAMS PROCESS® Technology.
Packing machine
HAVER BENJAMIN® IV for filling building material
products into 20 and 25 kg bags for a bagging rate of
1000 bags/hr with product feed-in, weighing and dosing
systems, including a bag smoothing unit and weight
checking.
After detailed clarification with all the decision-making
persons at the customer, i.e. Technical, Marketing and
Production, a conventional bagging plant is replaced by
a film packaging system that especially enhances product
protection and the display effect on consumers.
Together with the customer and the supplier of the
packaging film, the primary task of HAVER & BOECKER
is to determine the format, print and size of the new
packaging.
Our customers benefit from such projects by seeing
higher earnings and sales.
Producing a compact, modular facilities plan that takes
future requirements into account is no easy task. In
addition, facilities must also be capable of expanding in
order to meet customer wishes. This is a complex task
that may not appear to be a typical challenge one faces
on a daily basis. But for HAVER, this has long since been
our daily work.
Focus on building materials and minerals filling systems
High speeds, optimum weight accuracy, clean and
dust-free filling and saving on bag materials, energy and
personnel are the requirements a modern HAVER
packing plant must fulfil today. Experience in logistics and
planning help to keep the customer’s total project costs
modest, and thus make an important contribution to the
“total benefit of ownership“.
A comprehensive approach in addressing customer pro-
blems that need to be solved can be taken for granted.
Renowned building materials manufacturers have placed
their trust in our expertise.
Bucket filling line
76
THE HAVER® GROUP
Complete concept planningBefore the decision to investis made, we offer clients our entire problem solving expertise. Plant and logisticsconcept planning systema-tically leads to the construc-tion and expansion of aplant structure that’s able tohandle the challenges of thefuture. The target is to havea long-term investment planand a plant structure with aneconomically sensible andsustainable base to build on.
HAVER ROTO-PACKER®
ADDING VALUE DURING THE PROCESS
HAVER & BOECKER stands for worldwide quality made
in Germany. HAVER & BOECKER is certified according
to the globally recognised DIN EN ISO 9001:2000
quality management system since 1994 and guarantees
a constant high level of quality.
Focus level
The modern plant control system is state-of-the-art and
guarantees optimum functionality and high availability.
Our own control specialists know the processes that are
to be controlled. Dispatch automation systems with a
connection to the customer’s ERP round out our plant
control systems. Installation and start-up by our specialists
assure short implementation phases and ensure systems
quickly go into industrial operation.
Norms, certifications, facts.
n Certified as to DIN EN ISO 9001:2000
n Machine technology that fulfils all worldwide
calibration laws
n Certified system for measuring instruments: OIML
n In-depth knowledge of customer industrial norms
and regulations
n EG Machinery Directive 2006/42 EG
n Low Voltage Directive 2006/95 EG
n Electromagnetic Compatibility 2004/108 EG
n Pressure Equipment Directive 97/23 EG
n ATEX type approval
n Certified industrial control panel according to UL 508A
HAVER HAVER Control AutomationRemotemaintenance
Control centren Process and production control systemn Communicationn Engineering
ERP Customern Production datan Dispatch orders
QUALITY MANAGEMENT98
THE HAVER® GROUP
Dispatch Smooth processes alsoafter installationA good control system assures excellent plantfunction and is matched seamlessly to the needs ofthe existing infrastructure.This not only requires goodtechnology, but also a management system that is developed and implementedby the expert process engineers of the HAVERGroup.
Silo / packing systemn Operation / process controln Weighing systemsn Batch management systemn Electrical engineering
Stockn Dispatch automationn Truck guidingn Generation of shipping documents
HAVER INTEGRA® PLUG AND PACK CONCEPT
HAVER INTEGRA®
performance overview
Spouts up to bags/hrto range from 10 to 40 kg
t t
1 3002 6003 9004 1200
depending on the product
The INTEGRA® has received the European type approval
from DEKRA EXAM. Qualified HAVER personnel check
systems that require monitoring in the ATEX range.
Other INTEGRA® system characteristics:
n Compactness = minimal space requirements
n Encapsulated (less noise and dust emissions)
n High operational reliability
n Easy installation and start-up, easy to reposition
or move if needed
n Greatest possible flexibility, rapid changeovers
to other bag types or products
n Large maintenance doors, easy access to all
components
n Scratch-resistant safety glass for easy viewing
n Operating terminal
n Operator guidance in dialogue (text messages)
HAVER INTEGRA®
The INTEGRA® is a completely assembled filling system
for loose materials inside a dust-encapsulating housing
that consists of the following components:
n Filling machine
n Valve sealing system
n Bag applicator
n Control system
n Operating unit
n Bag discharge belt
It is a turnkey unit that is ready to operate and allows
rapid on-site installation and start-up. Only the product
and energy supply systems need to be at hand at the
customer’s.
Explosion protection is a part of the technology that has
to do with prevention of the occurrence of explosions and
their impacts. This belongs to the
field of Safety Engineering and has
the purpose of preventing damage
by technical products, systems, and
other equipment to persons and pro-
perty. Explosion protection consists of technical solutions
such as ignition protection types and legal requirements
such as the ATEX Directives of the European Union.
1110
THE HAVER® GROUP
HAVER INTEGRA® with 4 filling spouts
HAVER & BOECKER · THE BUILDING MATERIALS AND MINERALS DIVISIONCarl-Haver-Platz 3 · 59302 OELDE · GermanyPhone: +49 2522 30-0 · Telefax: +49 2522 30-403E-mail: bm@haverboecker.comInternet: www.haverboecker.com
Brasilien / Brazil:
HAVER & BOECKER Latinoamericana Màqs. Ltda.Rod. Campinas à Monte Mor km 2013190 MONTE MOR S.P.Phone: +55-19-3879-9101 Telefax: +55-19-3879-1410E-mail: haverhbl@haverbrasil.com.brInternet: www.haverbrasil.com.br
China / China:
HAVER IBAU SHENZHEN LIMITED1st Floor, L BuildingJingtie Technological & Industrial ZoneNo. 49 Changjiangpu Road, He’ao VillageHenggang Town, Longgang District Shenzhen 518115Phone: +86-755 2862 5372 Telefax: +86-755 2862 5382E-mail: info@haveribau.cnInternet: www.haveribau.cn
Frankreich / France:
HAVER FRANCE S.A.R.L.ZA - 7, rue des Bauches78260 ACHÈRESPhone: +33-1-39118080Telefax: +33-1-39118089E-mail: contact@haverfrance.fr Internet: www.haverfrance.fr
Großbritannien / Great Britain:
HAVER CONTINENTAL Ltd. Invincible Road FARNBOROUGH, Hants Gu14 7QU Phone: +44-1252 512122 Telefax: +44-1252 549291E-mail: info@havercontinental.com Internet: www.havercontinental.com
Indien / India:
HAVER IBAU INDIA Pvt. Ltd.Survey No. 32/4/41 & 42 Khandiwada,Baroda Halol Road, Post Asoj,Vadodara 391 510 Gujarat, IndiaPhone: +91 2676 306-600Telefax: +91 2676 306-999E-mail: info@haveribauindia.comInternet: www.haveribauindia.com
Polen / Poland:
HAVER TRADINGUl. Kolejowa 3Bielany Wroclawskie55-040 Kobierzyce Phone: 0048 71 7960204Telefax: 0048 71 7960205E-mail: htr@haverboecker.comInternet: www.havertrading.pl
Russland / Russia:
HAVER & BOECKER, RussiaGostinichny Proezd, 8, bld.1, office 46127106 MOSCOWPhone/Telefax: +7 495 783 34 48E-mail: m.maslova@haverrussia.ruInternet: www.haverrussia.ru
Spanien /Spain:
HAVER & BOECKER IBERICAGran Vía Corts Catalanes 701 - 3° 1a B08013 BARCELONAPhone: +34-93-247 61 90Telefax: +34-93-247 61 91E-mail: hbi@haverboecker.com
PM 296
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USA:
HAVER FILLING SYSTEMS, INC. P.O.Box 80937460, Gees Mill Business CourtCONYERS, GA 30013Phone: +1-770-760-1130Telefax: +1-770-760-1181E-mail: sales@haverusa.comInternet: www.haverusa.com
VAE / UAE:
HAVER MIDDLE EAST FZEP.O.Box: 34098 Ras Al Khaimah / U.A.E.Phone: +971 7 24 34 711Telefax: +971 7 24 34 712E-mail: hme@haverboecker.comInternet: www.havermiddleeast.com
... and representatives worldwide!
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