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One powerful future.
Europe – The Home for the Cogeneration
Manufacturing Industry.
François-Xavier SAURYsaury_francois-xavier@cat.com
Gas Business Development ManagerCATERPILLAR Electric Power Division
Feb 2012
Economic impact of CHP
Boosts wider manufacturing economy
Creates on the site permanent employment
EPD 2012
$37.278 MachinesEngines $20.114
Financial Products $3.003
2011 total
$60.138
Caterpillar Inc. 2011 Results (million dollars)
EPD 2012
WW GAS Engines Population
since 1960
45GW
72,000 units
G3304
engineG3306B
engine
G3616
engine
EPD 2012
7.8G
W5400 units
About 8GW Gas Genset Capacity in Europe over 15 years.
EPD 2012
Decades of Experience in Combined Heat & Power
Since 1960, Caterpillar and Cat dealers
have provided combined heat & power
solutions to our customers.
– CHP packages
– Power Modules
– Gas Engine Driven Chillers
– Attachments
– Ancillary equipment
– Switchgear
EPD 2012
Today’s Caterpillar’s CHP Package
2.0 MWe85% 95+% Total Efficiency
~400€ - 600€ / kWe Installed
Natural Gas CHP Generator Set
EPD 2012
Industrial CHP District Heating Greenhouses
Trigeneration Coal Mine Methane Renewable CHP
EPD 2012
– Power buy or sell rate $/kWh
– Fuel cost rate $/MMBTU or $/HHV
– Thermal credit $/kW thermal
– Cost of money % interest rates
– Oper. & Maintenance Typically 0.7-1.5 cents/kWh
CHP high level feasibility analysis
CHP plants are economically driven.
Economics are based on rate disparity
(spark spread)
EPD 2012
Significant European Manufacturing Presence
Caterpillar in Europe.
• about 22,000 Employees
• 29 Manufacturing Locations for Over 50 Years
•3 are manufacturing CHP related gensets.
• Training & Demonstration Center, Spain
• Parts Distribution Centers, Belgium
• WW Gas Headquarter is located in Mannheim, Germany
EPD 2012
Related Engineering, Construction and Contracting industries
Power plant construction
– Engineering
– Civil contracting
– Project Logistics
– Installation contracting
• Electrical
• Mechanical
• Sound proofing
• Pipe work, water, exhaust, fuel gas
– After treatment equipment
– Project management
– Commissioning & Start up
EPD 2012
Operation and Service over 25 years life time
Labor intensive related activities
– CHP and Grid operation
• Standard compliance
• Safety and security
– Remote Monitoring & Telemetry
• Alert management, Data acquisition, trending
• Dynamic Optimised Planned Maintenance
– Parts In & Out logistics
– Service
• Inspection
• Preventive maintenance
• Overhauls
– Parts Remanufacturing & Reconditioning
– Training for all Activities
EPD 2012
Full Time Equivalents jobs
per MW over 10 years
1.25 FTE
About 9,000 FTEwith actual 8GW population
FTE = Full Time Equivalent
Typical Service labor generated over 10 years
Service labor in hours
Overhauls
Electrical
Other
PM
EPD 2012
Take away
• Europe is the home of CHP business
• CHP stimulates The European Economy
– Creating local service jobs
– Creating innovation and industrial activity & jobs
– In all degree of qualification
• Supporting CHP is well spent public money
EPD 2012
Thank you for your attention
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