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ELSTEELMODULAR
ENCLOSURES
The MOST Tested Assembly in the World.
The BEST TECHNICAL SOLUTION money can buy.
ELSTEEL SOUTH AFRICA
Committed to Quality
ATI Systems
ManagementSystem
www.tuv.com
ISO 9001:2008
FULLYFULLY VERIFIEDVERIFIEDFULLY VERIFIED IEC / SANS 61439 Series
INDEX
Page
ELSTEELMODULAR
ENCLOSURES
IntroductionThe Most Modular Assembly AvailableThe Toughest Framework on the MarketBusbarsForm 3b + 4bInternal ARC ProtectedTests PerformedPaint PlantPunching and BendingStockPackagingBusbar HandlingTools UsedPanel BuildersFast ResponseTraining and SupportReference List
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1011121314141415
The BEST TECHNICAL SOLUTION money can buy.
ELSTEELMODULAR
ENCLOSURES
The BEST TECHNICAL SOLUTION money can buy.
IntroductionThe ELSTEEL Techno Modular System is distributed by ELSTEEL South Africa in conjuction withATI Systems.
The design and assembly capability resides in the local African company. Complete assemblies can be built directly from local stock.
The ELSTEEL TM System is a patented 200mm grid modular assembly. It is extensively tested to IEC 61439-1/2. All major brands of breakers, just fits perfectly into the system.
It is the result of many years of research and development, and continuous testing at recognized test stations around the world.
1
The Most Modular AssemblyAvailable
Patented 200mm grid modular system.
Extensively tested to IEC 61439-1/2.
All major brands of breakers, just fits perfectly into the system.
It is the result of many years of research and development, and continuous testing at recognised test stations around the world.
SCHNEIDER ELECTRICABBSIEMENSGELSMERLIN GERINMOELLERTERASAKIand more...
Brands Tested
Full Type Tests
ELSTEELMODULAR
ENCLOSURES
2The BEST TECHNICAL SOLUTION money can buy.
25mm
200mm
200mm200mm
The Toughest Framework onthe Market
The Techno Module system is modularin steps of 200 mm in all three directions.
That means that there are no limit to the possibilities and positions.
The strong framework is made from profiled 2mm electro-galvanised and powder coated steel.
It forms a 25mm grid and can be arranged in an unlimited number of ways.
It rests on a modular base frame which incorporates all facilities for dividing and transportation.
h
w
d
All Joints Bolted& Torqued
ELSTEELMODULAR
ENCLOSURES
3 The BEST TECHNICAL SOLUTION money can buy.
ELSTEELMODULAR
ENCLOSURES
The system uses standard 10mm thick flat busbar.
Tested up to 7100Amp at 100kA/1sec. & 50kA/3sec.
IEC61439-1/2
Holders are made from specially formulated plastics, and mounted in any position inside the framework.
Busbars
No SpecialCopper Extrusions
4The BEST TECHNICAL SOLUTION money can buy.
ELSTEELMODULAR
ENCLOSURES
Form 3b + 4b
The highest form of personal safety.
With these separation plates installed it is possible to work in one section of the panel board while the rest of the panel is live.
Special separation plates effectively prevent contamination of the whole panel board in case of an internal arc fault.
5 The BEST TECHNICAL SOLUTION money can buy.
Internal ARC Protected
IEC 61641 Veri�edArc filters have been included in the design of the separation plate - just add the standard chimneys and your enclosure is arc safe.
No flames or solid objects will explode towards the operator or to adjacent sections.
Ultimate in Safety
ELSTEELMODULAR
ENCLOSURES
6The BEST TECHNICAL SOLUTION money can buy.
ELSTEEL
MODULAR
ENCLOSURES
TestsTests Performed
Certi�cation Authority
Certi�cateReference
01. 400A full type test with LS Breakers (Instant Panel Light) ASTA 17013
17545
17012
16899
17544
17011
16149
16783
17742
17543
17010
16150
513.228.6.384
170.265.2.230
17615
S2060729
12798
17756
17542
1819.1206.5.668
1513.832.0.468
12890
17541
1819.1061.3.431
1819.1061.3.434
102602
101740-1
1752
14902
15216
ASTA
ASTA
ASTA
ASTA
ASTA
ASTA
ASTA
ASTA
ASTA
ASTA
ASTA
ASTA
ASTA
ASTA
ASTA
ASTA
ASTA
ASTA
ASTA
CPRI
IPH
IPH
IPH
IPH
IPH
IPH
TCA
NATA
NEFI
02. 800A full type test with ABB breakers
03. 800A full type test with LS breakers (TM Light Panel)
04. 800A full type test with MG breakers (TM Light Panel)
05. 1600A full type test with ABB breakers
06. 1600A full type test with LS breakers
07. 1600A full type test with GE breakers
08. 2000A full type test with Siemens breakers
09. 2500A full type test with ABB breakers
10. 2500A full type test with ABB breakers
11. 2500A full type test with LS breakers
12. 2500A full type test with GE breakers
14. 2500A temperature rise test & short circuit test
15. 3200A full type test with MG breakers
16. 3200A full type test (AI busbar) withh ABB breakers
17. 3200A temperature rise test & short circuit test
18. 4000A full type test with Schneider breakers
19. 4000A full type test with ABB breakers
20. 4000A full type test with Terasaki breakers
21. 5000A full type test with ABB & Jean Muller breakers
22. 5000A temperature rise test & short circuit test
23. 6300A full type test with ABB breakers
24. 6300A full type test with ABB breakers
25. 7100A full type test with ABB breakers
27. Short circuit test 50kA/1sec for 2x10x40 Cu
28. Short circuit test 50kA/1sec for 2x10x50 Cu
29. Short circuit test 50kA/3sec for 2x10x100 Cu
30. Short circuit test 100kA/1sec for 4x10x150 Cu
13. 2500A full type test with MG, ABB, Siemens, Jean Muller breakers
26. Short circuit test 50kA/1sec for 1x10x40 Cu & 1x10x30 Cu & Power Cassette unit
Techno Module Panels Veri�ed to IEC 60439-1 / IEC 61439-1 & 2
Tests PerformedCerti�cation
AuthorityCerti�cateReference
01. Internal Arc fault test according to IEC 61641 & AS/NZS 3439.1 : 2002 TCA 102601102380/ 102378
302649-01
302649-02
E207550:Vol-202/70003 (E1)
08-SG366750-PDA
10.00001.270
22875/A0 BV
E-10273
VIPAC
VIPAC
UL
LLOYD’S REGISTER
ABS
RS
BV
DNV
02. Vibrations test according to IEC 68-2-6 & IEC 68-2-36
03. Seismic test according IEC 68-3-304. UL/ cUL Mark for TM Panels and components
05. Loyd's Register type approval certi�cate for marine, offshore and industrial applications
06. ABS type approval certi�cate for shipboard and associated marine & offshore installation
07. Russian Maritime Register of Shipping (RS) Type approval certi�cate for Marine use
08. Bureau Veritas (BV) Type Approval Certi�cate for Marine use
09. Det Norske Veritas (DNV) Type Approval Certi�cate for offshore use
Techno Module Panels Veri�ed to other standards
The BEST TECHNICAL SOLUTION money can buy.7
ELSTEELMODULAR
ENCLOSURES
Paint PlantElsteel South Africa has its own Powdercoating facility. It consists of three batch ovens.The ELSTEEL product is stocked in Electric Orange but can be painted over in any colour.3CR12 and SS304 parts are manufactured to order.
The BEST TECHNICAL SOLUTION money can buy. 8
ELSTEELMODULAR
ENCLOSURES
Punching & BendingAll parts for the ELSTEEL system is available directly from stock. However, materials made from 3CR12 is manufactured in our own sheet metal shop. It consists of CNC Amada Punching & Bending Machines and associated equipment. Special mounting plates, gland plates etc. can be made to requirement.
The BEST TECHNICAL SOLUTION money can buy.9
ELSTEELMODULAR
ENCLOSURES
StockSeveral Motor Control or Power Distribution Panels can be build directly from stock. This allows panels to be build on an emergency basis.
ELSTEEL Lite product line is stocked in grey RAL 7035.
All structural parts is painted black. Covers and doors are painted electric orange and internal parts are either painted white or galvanized.
The BEST TECHNICAL SOLUTION money can buy. 10
ELSTEELMODULAR
ENCLOSURES
PackagingThe product can be delivered in flatpack, for client assembly. With this in mind each product is properly packed in special protective packaging, for shipping Africa wide.
The BEST TECHNICAL SOLUTION money can buy.11
ELSTEELMODULAR
ENCLOSURES
Busbar HandlingELSTEEL South Africa can do power distribution boards up to 7000 A. For that purpose we have invested in the latest busbar handling machines. Cutting, punching and bending is done to highest precision. Clients supply switchgear and is mounted to specification.
The BEST TECHNICAL SOLUTION money can buy. 12
ELSTEELMODULAR
ENCLOSURES
Tools UsedThe latest tools and techniques are used to assure that all bolt connections are properly torqued to specification. The ELSTEEL System is certified for use in vibration and seismic conditions.
The BEST TECHNICAL SOLUTION money can buy.13
ELSTEELMODULAR
ENCLOSURES
Panel BuildersIt is the policy of ELSTEEL South Africa to work with panel builders in all parts of Africa.
ELSTEEL South Africa ships flatpack and semi built-up assemblies, complete with copper work to panel builders all over Africa.
ELSTEEL works with quality panel builders everywhere and provide support on building panels to comply with IEC 61439 1/2.
AM Systems IntegrationElectrahertzElectronEntechEsenciFM ControlsHigh Tech SystemsLV PanelsMH AutomationProcess ConnectSezisecSwitchboard ServicesVennicBektekHT PelatonaPhilcoBi-TronMac AutomationElectronic & Power ManufacturingCBZ Mining SolutionsEDS SwitchboardsNuco Power and Control
GautengGautengGauteng / KZNGautengGautengGautengGautengGautengGautengGautengGautengGautengPolokwaneNorth WestFreestateKZNEastern CapeEastern CapeEastern CapeNorthern CapeWestern CapeWestern Cape
Fast ResponseELSTEEL South Africa keeps a large stock of all parts to build complete Motor Control and Power Distribution Assemblies.
This means panels can be supplied on the shortest possible notice. A complete assembly can be ready in one to two days.
Panels can be supplied on a breakdown basis.
Training and SupportELSTEEL South Africa provide training in applying the ELSTEEL design rules and how to assemble the structure in the quickest and most efficient way.
Training is also given to use the ELSTEEL Designer Software Package, at the ELSTEEL offices or at customer location.
The BEST TECHNICAL SOLUTION money can buy. 14
Panel Builder Area
ELSTEELMODULAR
ENCLOSURES
The BEST TECHNICAL SOLUTION money can buy.
Reference ListABBAfrican PegmatiteAngola BreweriesArcelor MittalBarlow World PowerCape GateCoca ColaColumbus StainlessDav SteelFNBHulaminKatanga Mine DRCKumba Resources
MacsteelPepsicoRand WaterSasolScaw MetalsSchneider ElectricSiemensSun HotelsTSB MalelaneUnileverWater AffairsZambia Breweries
AustraliaAirly Coal Mine ProjectBroken Hill Water Treatment PlantBHP Billiton Iron OreOlympic Stadium 2000British Aerospace
DubaiJebel Ali Sewage Treatment Ring Main pumping StationSugar RefineryWater Polishing PlantFlower Center Dubai Air PortDefense MinistryEmirates Auto Glass IndustriesDelmonte Food FactoryDubai Logistics City (DLC)Jebel Ali Airport City)
EthiopiaEPCO ProjectsEthiopia Tea Development
KenyaKenya Airways Base & ComplexCrowne Plaza 5 Star HotelFida Tower
Standard Chartered Region Head office for East & Central Africa Uhuru HeightsCommercial office BlockuleSea Cliff HotelCentral Bank of KenyaCommercial Bank of AfricaRift Valley BottlersVodafone
MaldivesAlcyon PolypeckMultilinx FactoryUMAR ShoppingBank of Maldives
MauritiusRhum Distillery and special SugarsFUEL Sugar Refinery LtdWaste Water AuthoritySAVANNAH Sugar EstateDESBRO International Ltd.Coca ColaHilton Mauritius Ltd
RwandaN.S.S.F Building
15
South African References
International References
The BEST TECHNICAL SOLUTION money can buy.
ELSTEELMODULAR
ENCLOSURES
ELSTEEL SOUTH AFRICA
ATI SystemsCommitted to Quality
sales@elsteel.co.za - www.elsteel.co.za
011 383 8300International: +27 (0) 11 383 8300
Head Office
159 Galjoen Rd, Wadeville, Germiston
ManagementSystem
www.tuv.com
ISO 9001:2015
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