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PRECISION CNC MACHINING
DESIGN & DEVELOPMENT
QUALITY CONTROL
6435 Highway 411 South
P.O. Box 130
Greenback, TN 37742 USA
Telephone: +1(865) 856-2317
Fax: +1(865) 856-2092
E-mail: WYKO@Mesnac.US
Website: www.WYKO.com
3D MODELING
DATA AND CAPACITY LIST
DATE ESTABLISHED: JULY 1977
EMPLOYEES: 35
AS OF December 1, 2018
FACILITY SIZE (SQ. FT. BY DEPARTMENT)
DESIGN ENGINEERING 3,000
FABRICATION 6,000 MACHINING 15,000
ASSEMBLY 10,000
STANDARDS IN USE
ENGINEERING DOCUMENTATION MIL-T-31000 ANSI Y14.5M
ORGANIZATIONS AWARDED MEMBERSHIPS
SME -INTERNATIONAL SOCIETY OF MANUFACTURING ENGINEERS
SAE -INTERNATIONAL SOCIETY OF AUTOMOTIVE ENGINEERS
ASM -AMERICAN SOCIETY OF MATERIALS
FMA -INTERNATIONAL FABRICATORS & MANUFACTURERS ASSOCIATION
BABA -BRITISH AMERICAN BUSINESS ASSOCIATION
TCCI -TENNESSEE CHAMBER OF COMMERCE AND INDUSTRY
IOD -INSTITUTE OF DIRECTORS
MACHINE SHOP
MAZAK QUICKTURN 20 PLUS
MAX. SWING Ø17.3” X 17.75” MAX CUTTING LENGTH
CNC QUICKTURNS
MAZAK QUICKTURN 20
MAX. SWING 20” OVER BED 39” BETWEEN CENTER
MACHINE SHOP
MAZAK A16 MEGA TURN
MAX. SWING 80”
MAX CUTTING Ø69”
MAX WORKSPACE HEIGHT 72”
2 PALLET CHAMBER
VERTICAL TURNING
MACHINE SHOP
MAZAK AJV-18
16.2” X 35.5” TABLE
MAZAK AJV 35/60
29.5” X 68.5” TABLE 4th AXIS SWING 18”
MAZAK V-515/40
21.5” X 51” TABLE 4th AXIS SWING 18”
CNC MILLING
MACHINE SHOP
MAZAK FH-1080
MAX. WORKPIECE SIZE Ø63” X 59” HEIGHT
X—64.6” TRAVEL
Y—48.03” TRAVEL
Z—39.37” TRAVEL
2—PALLET CHANGERS
CNC MILLING
MACHINE SHOP
MAZAK Integrex i-300S
5-AXIS Multi-Tasking Machine with live Sub-Spindle
Maximum Swing: 25.91”
Maximum Machining Diameter: 25.91”
Maximum Bar Work Capacity: 3.2”
Maximum Machining Length: 59.8”
Main Chuck Spindle Size: 10”
CNC MILLING
& TURNING
GENERAL SERVICES
DEBURRING & SURFACE FINISHERS
ROTO FINISH VIBRATORY BOWL DEBURRING 14 cu. Ft.
DRILLING
KITCHEN & WALKER (VERTICAL) 6’ – 0”
GEAR CUTTING
BARBER COLEMAN GEAR HOBBER 20”diameter –36”FW with DRO
GRINDING
JONES & SHIPMAN UNIVERSAL 10”diameter 27B/C with I.D. attachment
KEYWAYING
BUTLER 3’09” Table 14” Stroke
METAL SAWS
RECORD VERTICAL 68” Face Height
AMADA AUTOMATIC 10” Diameter Maximum
CONVENTIONAL MILLING & TURNING
CONVENTIONAL MILLING
ALIANT 12” X 42” Table with 3 axis D.R. O.
G & L HORIZONTAL – 5” SPINDLE 60” X 120” Table
64” Vert. 84”
112” Travel – Right Angle Head
Phillips DRO .0005” RES
Outboard Support
Assorted 10’ Boring Spindles
16” Rotary Table
52” Rotary Table
OSO COMPUTER CONTROLED MILLING MACHINE
Table width - 320mm
Table length - 1000mm
Longitude motion - 720mm
Vertical motion - 420mm
CONVENTIONAL TURNING
ROMI/BRIDGEPORT 18” diameter bed 4’-0” between
Centers 10” Over Cross Slide with D.R.O.
POREBA 32.5” diameter over bed 10’-0”
B/C 28.5 Cross –Side
TOOL POST GRINDING/BORING EQUIP to 8’ deep
WEBSTER & BENNETT (HYD. TRACER) 54’ diameter X 38” FW with D.R.O.
WEBSTER & BENNETT VERTICAL BORER 80” diameter X 76”FW with D.R.O.
CONVENTIONAL MILLING & TURNING
XYZ - 1100X3000C CNC LATHE
Swing over bed - 1100mm
Swing over crosslide - 750mm
Dist. between centers - 3000mm
40 HP
MARKING AND ENGRAVING
MARKING AND ENGRAVING
ENGRAVING
Ability Systems portable 3 axis
Engraving unit. 12” X 18” X 1” using
HPGL files.
METAL ETCHING
Metal etching system for various
Ferrous and non-ferrous metals
EDM MACHINING
EDM MACHINE (CHARMILLES ROBOFIL 500)
INDEPENDENT OFFLINE PROGRAMMING CAPABILITY USING ESPRIT SOFTWARE.
FIXED TABLE/FIVE AXIS.
30° TAPER OVER A HEIGHT OF 15.75”.
2-AXIS PROGRAMMABLE FROM 0 – 15.75”.
EDM MACHINE ( CHARMILLES ROBOFIL 690 )
INDEPENDENT OFFLINE PROGRAMMING CAPABILITY USING ESPRE SOFTWARE.
FIXED TABLE / FIVE AXIS.
MAX. PART DIM. 54.3” X 39.4” X 15.7”
REMOTE ALARM, REMOTE MONITORING, AND LAN NETWORKING, CAPABILITY
EDM MACHINING
Tooling & Mold Repair Department
Tooling Repair:
First Stage Radial/Rotary/Array Style Drums—Belt & Tread Drums—
Shaping Drums—Transfer Rings—Band Appliers—Band Building Drums—Tread Winding Drums—Rewinding Drums—Assist Onsite Customer TBM
Repairs/Upgrades/Alignments
Customer Mold Repair:
Spray Welding and Re-Machining Segments—Steam Jackets
REPAIR DEPARTMENT
FABRICATION
CNC FLAME CUTTING
UNION CARBIDE MAGIC EYE MACHINE Maximum Length = 10, -0”
WITH BURNY 2.5 CNC CONTROL Maximum Width = 6’ – 0”
Maximum Thickness =8”
PLATE ROLLING MACHINE
HYDRAULIC FACCIN PLATE
4 ROLL - ROLLING MACHINE Minimum Diameter =13.75”
Maximum Diameter as required
Maximum Width = 2’ – 2” – 0”
Maximum Thickness – 2”
FEATURES: Tilting Top Roll
Digital Readout
Section Rolls
Cone Rolling Facility
HEAT TREATMENT
ELECTRA STRESS RELIEVE 5’ Cube
1300° F Maximum Temperature
With program cycle
With hard copy of time to cycle
PRECISION QUINCY ELECTRIC FURNACE 3’ – 0” Cube
1300° F Maximum
ELECTRIC TOOLING OVEN 18 X 24”
200’ Maximum
MECHANICAL STRESS RELIEVE
& WELD CONDITIONER
2-BONAL INC. MET-A-LAX VIBRATORY STRESS RELIEVING SYSTEM (MAX. 50,000 LBS.)
HYDRAULIC PRESS
JET FRAME TYPE 60 Tons
METAL SPRAYING
METALIZATION 400 Amp Arch Spray
WELDING
ELECTRIC ARC (STICK) 250 Amp
ELECTRIC GAS MIG 450 Amp
MIG WELDER 450 Amp
TIG ALUMINUM WELDER 450 Amp
MISCELLANEOUS
CYCLO BLAST CABINET 48” X 24” X 24”
MATERIAL HANDLING
TOW MOTOR 3 Ton
OVERHEAD CRANE 1 Ton
OVERHEAD CRANE 5 Ton
OVERHEAD CRANE 5 Ton
OVERHEAD CRANE 10 Ton
METROLOGY LAB
WESTERN ENVIRONMENTAL CLIMATE CONTROLLED METROLOGY LAB
CONTROL SET POINTS 68°F
STABILITY THROUGHOUT +/-1°F
NORMAL RELATIVE HUMIDITY 38%
CONTAMINATION LEVELS CLASS 100,000
MAX. FILTER EFFICIENCY 95%
PRESSURIZATION 0.05” – 0.1”
MAX. PERSONNEL (3)
LAB MATERIAL HANDLING EQUIPMENT
(3) TON JIG CRANE
(3) TON LIFT TABLE
METROLOGY EQUIPMENT
BROWN & SHARPE EXCEL 15.20.10 COORDINATE MEASURING MACHINE
WORK CAPACITY (MEASURING RANGE)
X—65” (59”)
Y—112.2” (78.7”)
Z—43.3” (39.4”)
METROLOGY LAB
QUALITY CONTROL
BROWN AND SHARPE REFLEX
MEASURING TABLE—24” X 18”
MEASURING HEIGHT—7.5”
ENGINEERING
MAJOR SOFTWARE SYSTEMS IN USE:
MECHANICALDESKTOP 2009
2D-AUTOCAD 2019
3D-INVENTOR 2019
OFFICE 2013
FEA-NASTRAN 2019
MICROSOFT PROJECTS
AUTOVIEW (AUTOCAD VIEWER
CAM-HSM 2019
CAM-ESPRIT 2019
SOLUTIONWARE
PC-DMIS
BOBCAD
TRUEVIEW
DWF VIEWER
DGW TRUEVIEW
JOB BOSS
DESIGN & DEVELOPMENT
3D MODELING
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