PRECISION CNC MACHINING

DESIGN & DEVELOPMENT

QUALITY CONTROL

6435 Highway 411 South

P.O. Box 130

Greenback, TN 37742 USA

Telephone: +1(865) 856-2317

Fax: +1(865) 856-2092

E-mail: WYKO@Mesnac.US

Website: www.WYKO.com

3D MODELING

DATA AND CAPACITY LIST

DATE ESTABLISHED: JULY 1977

EMPLOYEES: 35

AS OF December 1, 2018

FACILITY SIZE (SQ. FT. BY DEPARTMENT)

DESIGN ENGINEERING 3,000

FABRICATION 6,000 MACHINING 15,000

ASSEMBLY 10,000

STANDARDS IN USE

ENGINEERING DOCUMENTATION MIL-T-31000 ANSI Y14.5M

ORGANIZATIONS AWARDED MEMBERSHIPS

SME -INTERNATIONAL SOCIETY OF MANUFACTURING ENGINEERS

SAE -INTERNATIONAL SOCIETY OF AUTOMOTIVE ENGINEERS

ASM -AMERICAN SOCIETY OF MATERIALS

FMA -INTERNATIONAL FABRICATORS & MANUFACTURERS ASSOCIATION

BABA -BRITISH AMERICAN BUSINESS ASSOCIATION

TCCI -TENNESSEE CHAMBER OF COMMERCE AND INDUSTRY

IOD -INSTITUTE OF DIRECTORS

MACHINE SHOP

MAZAK QUICKTURN 20 PLUS

MAX. SWING Ø17.3” X 17.75” MAX CUTTING LENGTH

CNC QUICKTURNS

MAZAK QUICKTURN 20

MAX. SWING 20” OVER BED 39” BETWEEN CENTER

MACHINE SHOP

MAZAK QUICKTURN 350

MAX. SWING Ø26” MAX. CUTTING LENGTH 60”

MACHINE SHOP

MAZAK A16 MEGA TURN

MAX. SWING 80”

MAX CUTTING Ø69”

MAX WORKSPACE HEIGHT 72”

2 PALLET CHAMBER

VERTICAL TURNING

MACHINE SHOP

MAZAK AJV-18

16.2” X 35.5” TABLE

MAZAK AJV 35/60

29.5” X 68.5” TABLE 4th AXIS SWING 18”

MAZAK V-515/40

21.5” X 51” TABLE 4th AXIS SWING 18”

CNC MILLING

MACHINE SHOP

MAZAK FH-1080

MAX. WORKPIECE SIZE Ø63” X 59” HEIGHT

X—64.6” TRAVEL

Y—48.03” TRAVEL

Z—39.37” TRAVEL

2—PALLET CHANGERS

CNC MILLING

MACHINE SHOP

MAZAK Integrex i-300S

5-AXIS Multi-Tasking Machine with live Sub-Spindle

Maximum Swing: 25.91”

Maximum Machining Diameter: 25.91”

Maximum Bar Work Capacity: 3.2”

Maximum Machining Length: 59.8”

Main Chuck Spindle Size: 10”

CNC MILLING

& TURNING

GENERAL SERVICES

DEBURRING & SURFACE FINISHERS

ROTO FINISH VIBRATORY BOWL DEBURRING 14 cu. Ft.

DRILLING

KITCHEN & WALKER (VERTICAL) 6’ – 0”

GEAR CUTTING

BARBER COLEMAN GEAR HOBBER 20”diameter –36”FW with DRO

GRINDING

JONES & SHIPMAN UNIVERSAL 10”diameter 27B/C with I.D. attachment

KEYWAYING

BUTLER 3’09” Table 14” Stroke

METAL SAWS

RECORD VERTICAL 68” Face Height

AMADA AUTOMATIC 10” Diameter Maximum

CONVENTIONAL MILLING & TURNING

CONVENTIONAL MILLING

ALIANT 12” X 42” Table with 3 axis D.R. O.

G & L HORIZONTAL – 5” SPINDLE 60” X 120” Table

64” Vert. 84”

112” Travel – Right Angle Head

Phillips DRO .0005” RES

Outboard Support

Assorted 10’ Boring Spindles

16” Rotary Table

52” Rotary Table

OSO COMPUTER CONTROLED MILLING MACHINE

Table width - 320mm

Table length - 1000mm

Longitude motion - 720mm

Vertical motion - 420mm

CONVENTIONAL TURNING

ROMI/BRIDGEPORT 18” diameter bed 4’-0” between

Centers 10” Over Cross Slide with D.R.O.

POREBA 32.5” diameter over bed 10’-0”

B/C 28.5 Cross –Side

TOOL POST GRINDING/BORING EQUIP to 8’ deep

WEBSTER & BENNETT (HYD. TRACER) 54’ diameter X 38” FW with D.R.O.

WEBSTER & BENNETT VERTICAL BORER 80” diameter X 76”FW with D.R.O.

CONVENTIONAL MILLING & TURNING

XYZ - 1100X3000C CNC LATHE

Swing over bed - 1100mm

Swing over crosslide - 750mm

Dist. between centers - 3000mm

40 HP

MARKING AND ENGRAVING

MARKING AND ENGRAVING

ENGRAVING

Ability Systems portable 3 axis

Engraving unit. 12” X 18” X 1” using

HPGL files.

METAL ETCHING

Metal etching system for various

Ferrous and non-ferrous metals

EDM MACHINING

EDM MACHINE (CHARMILLES ROBOFIL 500)

INDEPENDENT OFFLINE PROGRAMMING CAPABILITY USING ESPRIT SOFTWARE.

FIXED TABLE/FIVE AXIS.

30° TAPER OVER A HEIGHT OF 15.75”.

2-AXIS PROGRAMMABLE FROM 0 – 15.75”.

EDM MACHINE ( CHARMILLES ROBOFIL 690 )

INDEPENDENT OFFLINE PROGRAMMING CAPABILITY USING ESPRE SOFTWARE.

FIXED TABLE / FIVE AXIS.

MAX. PART DIM. 54.3” X 39.4” X 15.7”

REMOTE ALARM, REMOTE MONITORING, AND LAN NETWORKING, CAPABILITY

EDM MACHINING

Tooling & Mold Repair Department

Tooling Repair:

First Stage Radial/Rotary/Array Style Drums—Belt & Tread Drums—

Shaping Drums—Transfer Rings—Band Appliers—Band Building Drums—Tread Winding Drums—Rewinding Drums—Assist Onsite Customer TBM

Repairs/Upgrades/Alignments

Customer Mold Repair:

Spray Welding and Re-Machining Segments—Steam Jackets

REPAIR DEPARTMENT

FABRICATION

CNC FLAME CUTTING

UNION CARBIDE MAGIC EYE MACHINE Maximum Length = 10, -0”

WITH BURNY 2.5 CNC CONTROL Maximum Width = 6’ – 0”

Maximum Thickness =8”

PLATE ROLLING MACHINE

HYDRAULIC FACCIN PLATE

4 ROLL - ROLLING MACHINE Minimum Diameter =13.75”

Maximum Diameter as required

Maximum Width = 2’ – 2” – 0”

Maximum Thickness – 2”

FEATURES: Tilting Top Roll

Digital Readout

Section Rolls

Cone Rolling Facility

HEAT TREATMENT

ELECTRA STRESS RELIEVE 5’ Cube

1300° F Maximum Temperature

With program cycle

With hard copy of time to cycle

PRECISION QUINCY ELECTRIC FURNACE 3’ – 0” Cube

1300° F Maximum

ELECTRIC TOOLING OVEN 18 X 24”

200’ Maximum

MECHANICAL STRESS RELIEVE

& WELD CONDITIONER

2-BONAL INC. MET-A-LAX VIBRATORY STRESS RELIEVING SYSTEM (MAX. 50,000 LBS.)

HYDRAULIC PRESS

JET FRAME TYPE 60 Tons

METAL SPRAYING

METALIZATION 400 Amp Arch Spray

WELDING

ELECTRIC ARC (STICK) 250 Amp

ELECTRIC GAS MIG 450 Amp

MIG WELDER 450 Amp

TIG ALUMINUM WELDER 450 Amp

MISCELLANEOUS

CYCLO BLAST CABINET 48” X 24” X 24”

MATERIAL HANDLING

TOW MOTOR 3 Ton

OVERHEAD CRANE 1 Ton

OVERHEAD CRANE 5 Ton

OVERHEAD CRANE 5 Ton

OVERHEAD CRANE 10 Ton

METROLOGY LAB

WESTERN ENVIRONMENTAL CLIMATE CONTROLLED METROLOGY LAB

CONTROL SET POINTS 68°F

STABILITY THROUGHOUT +/-1°F

NORMAL RELATIVE HUMIDITY 38%

CONTAMINATION LEVELS CLASS 100,000

MAX. FILTER EFFICIENCY 95%

PRESSURIZATION 0.05” – 0.1”

MAX. PERSONNEL (3)

LAB MATERIAL HANDLING EQUIPMENT

(3) TON JIG CRANE

(3) TON LIFT TABLE

METROLOGY EQUIPMENT

BROWN & SHARPE EXCEL 15.20.10 COORDINATE MEASURING MACHINE

WORK CAPACITY (MEASURING RANGE)

X—65” (59”)

Y—112.2” (78.7”)

Z—43.3” (39.4”)

METROLOGY LAB

QUALITY CONTROL

METROLOGY LAB

QUALITY CONTROL

BROWN AND SHARPE REFLEX

MEASURING TABLE—24” X 18”

MEASURING HEIGHT—7.5”

ENGINEERING

MAJOR SOFTWARE SYSTEMS IN USE:

MECHANICALDESKTOP 2009

2D-AUTOCAD 2019

3D-INVENTOR 2019

OFFICE 2013

FEA-NASTRAN 2019

MICROSOFT PROJECTS

AUTOVIEW (AUTOCAD VIEWER

CAM-HSM 2019

CAM-ESPRIT 2019

SOLUTIONWARE

PC-DMIS

BOBCAD

TRUEVIEW

DWF VIEWER

DGW TRUEVIEW

JOB BOSS

DESIGN & DEVELOPMENT

3D MODELING

MANUFACTURED PARTS

PRECISION