Burj Dubai Fabrication Study

3263498000535

burj Khalifaoffice ceiling design To fabricaTion

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burj Khalifaoffice ceiling design To fabricaTion

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IntroductIon....................................................................................... 01table.of.contents............................................................................. 02-03Project.data........................................................................................ 04-05Global.delIvery.................................................................................. 06-07Process................................................................................................. 08-09PrevIous.desIGn.................................................................................. 10-11Project.state...................................................................................... 12-13desIGn.Intent...................................................................................... 14-15exIstInG.InstallatIon....................................................................... 16-17PrototyPes.and.sketches................................................................ 18-19surface.analysIs................................................................................ 20-21desIGn.drIvers.................................................................................... 22-23system.drIvers................................................................................... 24-25comPleted.surface.model................................................................ 26-29coordInatIon.drawInGs................................................................... 30-31shIPPInG.and.sequencInG................................................................. 32-33PlankInG/PanelInG............................................................................ 34-35mockuP.................................................................................................. 36-41mockuP.aPProval............................................................................... 42-43survey.data.and.as-buIlt.condItIons........................................... 44-51veneer.maPPInG.................................................................................. 52-55system.desIGn..................................................................................... 56-59detaIl.caPture.and.reuse................................................................ 60-63fabrIcatIon.jIGs................................................................................. 64-65detaIlInG.............................................................................................. 66-67comPleted.Panel.model.................................................................... 68-69InstallatIon........................................................................................ 70-75comPleted.ceIlInG.............................................................................. 76-87Project.credIts.................................................................................. 88

Table of conTenTs

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burj Khalifaoffice ceiling design To fabricaTion

“an essenTial feaTure of The office lobby space is The free form ceiling made of wood and bridge sysTem ThaT connecTs The ho-Tel space above To The upper level of The pavilion sTrucTure. This feaTure conTinues The organic naTure of The projecT inTo The office environmenT much The same way as The curved walls do for The residenTial enTrance and public spaces. This highly sculpTed feaTure becomes a landmark fea-Ture ThaT differenTiaTes This pavilion from all oThers.” –adrian smiTh

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name. burj.khalIfa.offIce.ceIlInGlocaTion.. dubaI,.uaeType.. InterIorsize.. 541m3.of.ceIlInG.surfaceduraTion.. aPrIl.2009.–.december.2009clienT emaar.ProPertIesprojecT manager turnermain conTracTor samsunG./.besIx./.arabtec.(joInt.venture)design archiTecT skIdmore.owInGs.&.merrIl.(som)archiTecT of record hyder

projecT daTa

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global delivery

LOS ANGELES

NEW YORK

CHICAGO

PHILADELPHIA

DUBAIGEHRY TECHNOLOGIES (LA)AUTOMATION SUPPORT

IMPERIAL WOODWORKINGFABRICATION

GEHRY TECHNOLOGIES (NY)PROCESS + KNOWLEDGE ENGINEERING

ICON INTEGRATED CONSTRUCTIONDESIGN + FABRICATION ENGINEERING

PROJECT SITEINSTALLATION TEAMCOORDINATION

SOM (CHI)DESIGN

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LOS ANGELES

NEW YORK

CHICAGO

PHILADELPHIA

DUBAIGEHRY TECHNOLOGIES (LA)AUTOMATION SUPPORT

IMPERIAL WOODWORKINGFABRICATION

GEHRY TECHNOLOGIES (NY)PROCESS + KNOWLEDGE ENGINEERING

ICON INTEGRATED CONSTRUCTIONDESIGN + FABRICATION ENGINEERING

PROJECT SITEINSTALLATION TEAMCOORDINATION

SOM (CHI)DESIGN

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DESIGN INTENT

COMPLETION

PANELIZATION

MATERIAL BENDING LIMITS

SURVEY DATAAS-BUILT

COORDINATIONDRAWINGS

ON-SITEASSEMBLY

CNCTOOLPATHS

VENEERINVENTORY

COORDINATION

SHIPPING

FABRICATION

PLANKING

DETAILING

SYSTEM DESIGN

VENEER MAPPING

SHIPPING & SEQUENCING

KE DESIGN SURFACE

COORDINATIONMODEL

FABRICATIONMODEL

SURFACE &PLANK MODEL

KE PANELIZATION

KE PLANKING

KE PANELASSEMBLY

KE VENEERMAPPING

process

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DESIGN INTENT

COMPLETION

PANELIZATION

MATERIAL BENDING LIMITS

SURVEY DATAAS-BUILT

COORDINATIONDRAWINGS

ON-SITEASSEMBLY

CNCTOOLPATHS

VENEERINVENTORY

COORDINATION

SHIPPING

FABRICATION

PLANKING

DETAILING

SYSTEM DESIGN

VENEER MAPPING

SHIPPING & SEQUENCING

KE DESIGN SURFACE

COORDINATIONMODEL

FABRICATIONMODEL

SURFACE &PLANK MODEL

KE PANELIZATION

KE PLANKING

KE PANELASSEMBLY

KE VENEERMAPPING

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previous design

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projecT sTaTe

state.of.buIldInG.durInG.re-desIGn.Phase

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exIstInG.documentatIon

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design inTenT

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takInG.desIGn.back.to.concePt.desIGn

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proToTypes and skeTches

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surface analysis

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22

design drivers

PrImary.drIvers

blend.wIreframe

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blend.surfaces

drIver.surface

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sysTem drivers

comPleted.surface.drIver

major.Panel.dIvIsIons

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major.PlankInG.dIvIsIons

comPosIte.PlankInG/Panels

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compleTed surface model

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28

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coordinaTion drawings

3d.and.2d.contract.delIverables

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reflected.ceIlInG.Plan

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shipping and sequencing

Panel.tyPes.and.re-usefabrIcatIon.sequence

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PanelIzatIon.Plan

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planking/paneling

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automated.PlankInG.desIGn.tool

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mockup

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mockup approval

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survey daTa and as-builT condiTions

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veneer mapping

sorted.veneers

veneer..sortInG.worksheet veneer.oPtIons.a-c

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Imperial Woodworking Co.310 North Woodwork LanePalatine, IL  60067

Veneer Aesthetic Layout GridImperial Project #9165

Burj Dubai

10/6/2009

1.1 1.2 1.3 2.1 2.2 3.1 3.2 3.3 3.4 3.5 3.6 3.7 4.1 4.2 4.3 4.4 4.5 4.6 4.7 5.1 6.1 7.1

1.1 X X X X X X

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2.1 X X

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5.1 X

6.1 X

7.1 X

veneer.adjacency.matrIx veneer.database

maPPed.veneers

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sysTem design

caPturInG.tyPIcal.Panel.adaPtabIlIty.throuGh.detaIls.and.sketches

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deTail capTure and reuse

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2d.outPut.for.cnc.fabrIcatIon

InteroPerabIlIty.across.Platforms

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tyPIcal.Panel.assembly

Panel.buIld.Geometry

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fabricaTions jigs

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66

deTailing

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compleTed panel model

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frank.huschItt.sr.............................chaIrman.frank.huschItt.III..............................PresIdent,.executIve.Project.manaGementfrank.mocerI.......................................Project.manaGer./.job.sIte.coordInatormatt.rIemenschneIder...................... enGIneerInG.manaGercesar.norIeGa.....................................cad.draftsmanscott.sherby.......................................shoP.foremanomar.bartomIolI.................................assembly.foremanted.PIwowar....................................... fInIshInG.foremanteofIl.bradIn......................................veneer.leadjohn.howell........................................veneer.layoutGary.lIchtenberGer...........................cnc.oPerator./.ProGrammerbob.dewItt..........................................assembly.leadvIc.anGuIlo..........................................assembly,.job.sIte.InstallatIontIm.heInz..............................................assembly,.job.sIte.InstallatIonmarcIn.onak........................................assembly,.job.sIte.InstallatIonralPh.hePPner.................................... job.sIte.InstallatIon.foreman

james.kotronIs...................................manaGInG.dIrector,.us–eastern.reGIonneIl.meredIth......................................Project.leaddeam.demko..........................................Project.consultantvIctor.keto..........................................senIor.automatIon.consultantnIcholas.PIsca....................................senIor.automatIon.consultanttImothy.Porter...................................Project.consultantdavId.Pysh............................................senIor.Project.consultantchrIstoPer.reInIG...............................Project.consultant

rIck.herskovItz,.ra............................owner

imperial woodworking co.310.north.woodwork.lanePalatIne,.Il.60067www.ImPerIalwoodworkInG.com

gehry Technologies / new york14.wall.street.20th.floornew.york,.ny.10005www.Gt-Global.com

icon inTegraTed consTrucTion508.sPruce.streetPhIladelPhIa,.Pa.19106215.669.7900

projecT Team

©.ImaGes.ImPerIal.woodworkInG.co..PaGes.16-18,.30,.38-41,.52,.58-59,.70-75©.ImaGes.Icon.InteGrated.constructIon.PaGes.15,16,.56-59,.66©.ImaGes.skIdmore,.owInGs.&.merrIll.PaGes.10,.11,.13

©.Gehry.technoloGIes.2011Isbn:.5-800053-326349desIGn.by.neIl.meredIth

versIon:.brj_08.|.outPut:.february.3,.2011.11:19.am

3263498000535