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Bensberg GmbH

Supplier Evaluation

Bensberg GmbH

Supplier Evaluation

Bensberg Enhancement Components

EDI

DELINS Deadline Splitting EDI External Service Agent (ESA) Orders / MAIS Credit Memo Procedure Payment Advice

Application

Supplier Evaluation MM Production Process Evaluation

PP Delivery Performance SD

Requirements Analysis MD04 Open Quantities

Bensberg GmbH

Supplier Evaluation

Logistics Chain

Supplier Evaluation MM Production Process Evaluation PP Delivery Performance SD

MM=Material ManagementPP =Production & PlanningSD =Sales & Delivery

Bensberg GmbH

Supplier Evaluation

The Bensberg GmbH welcomes you to the Presentation of the Enhancement Component

Supplier Evaluation

Welcome!

Bensberg GmbH

Supplier Evaluation

Overview

Evaluation

BacklogSpecial

evaluationoptions Quality

Defective partsin PPM

Time/Quantity VDA and Percent

Service criterion

Goods receipts

(GR)

Data pool with basis data and evaluation results

Analyses with active user interface:- Global analyses- Individual analyses

Modifications:- Revaluation- Evaluation‘Legacy data’

Totalevaluation

Data export forexternal systems

(SAP-BW)

Internetinterface(WEBGUI)

Modules are selectable

Bensberg GmbH

Supplier Evaluation

Evaluation of GR items according to time / quantity

Starting point: Goods receipt posting in SAP-R/3 automated saving of the information relevant for the evaluation

by the message determination (SAP-standard)

According to VDA 5001 and Percent, separate evaluation of deadline and quantity reliability, customer-specific solutions

Flexible setting options of evaluation parameters e.g. according to supplier, plant, document type, MRP controller tolerances for deadline and quantity treatment of over- and underdeliveries

Local service evaluations in respect to delivery performance Special treatment of delivery schedules Smoothing

GR items

Bensberg GmbH

Supplier Evaluation

Evaluation according to VDA

Mutual evaluation of deadline and quantity:

GR items

29.3. 10010.4. 100

29.3. 120 29.3. 100 on time10.4. 20 7 days too early

Determination of the VDA-key figure according to supplied schedule line with simultaneous consideration of the proportional quantity and time difference

The higher the VDA-key figure the worse the delivery performance

Purchase document

Delivery Assignment of the delivered quantity to the open quantities

Bensberg GmbH

Supplier Evaluation

Evaluation separately according to deadline and quantity reliability

Deadline and quantity reliability are determined separately by considering tolerances and afterwards a weighted, consolidated result is calculated.Example:

GR-items

29.3. 10010.4. 100 29.3. 120

Purchase document

Delivery Quantity evaluation in case of deviations of:

0% 100%1% - 10% 80%11% - 20% 60%from 21% 0%

Delivery reliability 100% Quantity reliability 60%

Delivery performance 80%Variable

weighting, here 50% /

50%

Bensberg GmbH

Supplier Evaluation

Evaluation of GR items according to time / quantity

GRposting

real time

Saving of all relevant data

Data extraction and evaluation

Material document

Purchasing document

Repeat-Job

Evaluation GRaccording to

time/quantity

Basis data

Evaluationparameters

Database tables

Evaluation results

Analysisprograms

Data export

Advantage: good performance, repeatability of the evaluation

GR items

Bensberg GmbH

Supplier Evaluation

Evaluation of GR items according to time / quantity

Starting point: Goods receipt posting in SAP-R/3 saving of environment data upon the goods receipt asynchronous evaluation

According to VDA 5001 and Percent

Flexible setting options of evaluation parameters e.g. according to supplier, plant, document type, MRP controller tolerances for deadline and quantity treatment of over- and underdeliveries

Local service evaluations in respect to delivery performance Special treatment of delivery schedules Smoothing

GR items

Bensberg GmbH

Supplier Evaluation

Supplier

Delivery

Delivery performance evaluation

Goods receipt:Thrusday 100 St.

Local service evaluations in respect to delivery performance

Goods receipts

GR items

Delivery

Delivery

Delivery

Supplier

Shipping instructions

VMI

Local service-criterion

Total result‘Delivery performance‘

Bensberg GmbH

Supplier Evaluation

Evaluation of GR items according to time / quantity

Starting point: Goods receipt posting in SAP-R/3 saving of environment data upon the goods receipt asynchronous evaluation

According to VDA 5001 and Percent

Flexible setting options of evaluation parameters e.g. according to supplier, plant, document type, MRP controller tolerances for deadline and quantity treatment of over- and underdeliveries

Local service evaluations in respect to delivery performance Special treatment of delivery schedules Smoothing

GR items

Bensberg GmbH

Supplier Evaluation

Delivery schedule (DS) treatment

Ship-to Party

Goods receiptThursday 100

Sold-to Party

Delivery schedule:Thursday 100

Supplier

Supply

Delivery schedule:Friday 80

on timedue to change:

on timeaccording tofirst DS

Evaluation

Monday:

changed on Wednesday:

Bensberg GmbH

Supplier Evaluation

VDA

0

DS 1 DS 2 DS 3 DS 4

Monday

DS 5

Wednesday

Time window

Goods receipt Thursday

VDA

2,00

VDA

0

Used delivery schedule

Delivery schedule treatment

Definition of time windows (e.g. 1 week, 1 month, number of days)

Parallel evaluation of all delivery schedules within the time window

Usage of the most favorable delivery schedule for the supplier

Punishment of the supplier will be avoided,

Further evaluation option:delivery schedule flexibility

Positive result, as the supplier was able to react on the last delivery schedule.

Bensberg GmbH

Supplier Evaluation

Evaluation of GR items according to time / quantity

Starting point: Goods receipt posting in SAP-R/3 saving of environment data upon the goods receipt asynchronous evaluation

According to VDA 5001 and Percent

Flexible setting options of evaluation parameters e.g. according to supplier, plant, document type, MRP controller tolerances for deadline and quantity treatment of over- and underdeliveries

Local service evaluations in respect to delivery performance Special treatment of delivery schedules Smoothing

GR items

Bensberg GmbH

Supplier Evaluation

Smoothing

GR items

Monday100 pcs.

Tuesday 100 pcs.

Schedule line

Goods receiptThursday 80 pcs. Punishment due to underdelivery

Goods receiptMonday 120 pcs.

Punishment due to overdelivery

Offsetting of quantity deviations by means of time windows (number days), alternatively with simulation

Time window

Goods receipt200 pcs.

Smoothing

Reliable in respect to time and quantity

Bensberg GmbH

Supplier Evaluation

Overview

Evaluation

Special evaluation

options QualityDefective

partsin PPM

Time/Quantity VDA and Percent

Service criterion

Goods receipts

(GR)

Data pool with basis data and evaluation results

Analyses with active user interface:- Global analyses- Individual analyses

Modifications:- Revaluation- Evaluation‘Legacy data’

Totalevaluation

Data export forexternal systems

(SAP-BW)

Internetinterface(WEBGUI)

Backlog

Bensberg GmbH

Supplier Evaluation

Evaluation of backlog

Determination of backlog at a defined point of time schedule lines of orders and scheduling agreements with

schedule line date < current date leads to a complete backlog view

Evaluation like 'normal' GR regularly executed (optimal: daily) backlog evaluations

show the dynamical deterioration

Histories of complete backlog viewsin preparation: Analysis of the backlog development of a supplier, with monitoring (alarm system) and evaluation option

Consideration of backlog evaluations in the analyses is selectable

Backlog

Bensberg GmbH

Supplier Evaluation

Evaluation of backlogs

Backlogcollector

Completebacklog view

Data extraction and evaluation

Purchasingdocument

Evaluation backlog according to time and quantity

Basis data

Evaluationparameters

Data base tables

Evaluationresult

Analysisprograms

Data export

Repeat Job

Backlog

Bensberg GmbH

Supplier Evaluation

Special evaluation

options

Overview

Evaluation

QualityDefective

partsin PPM

Time/Quantity VDA and Percent

Service criterion

Goods receipts

(GR)

Data pool with basis data and evaluation results

Analyses with active user interface:- Global analyses- Individual analyses

Modifications:- Revaluation- Evaluation‘Legacy data’

Totalevaluation

Data export forexternal systems

(SAP-BW)

Internetinterface(WEBGUI)

Backlog

Bensberg GmbH

Supplier Evaluation

Special evaluation options

Evaluation of VMI, if necessary with data transfer from SupplyOn

Evaluation of consignation goods with stock limits or determination of range of coverage (according to requirements)

Manual evaluations without goods receipt, e.g. external data. Posting with independent user interface or by means of a released function module

Customer-specific solutions, e.g. for the evaluation of KANBAN(in hours in consideration of shift-times)

Consideration of special evaluations in the analyses is selectable

Manual GR postings / KANBAN

Bensberg GmbH

Supplier Evaluation

Overview

Evaluation

Special evaluation

optionsDefective

partsin PPM

Service criterion

Goods receipts

(GR)

Data pool with basis data and evaluation results

Analyses with active user interface:- Global analyses- Individual analyses

Modifications:- Revaluation- Evaluation‘Legacy data’

Totalevaluation

Data export forexternal systems

(SAP-BW)

Internetinterface(WEBGUI)

QualityBacklog

Time/Quantity VDA and Percent

Bensberg GmbH

Supplier Evaluation

Evaluation of quality

Starting point: Quality key figure of the usage decision Coding indicated in the quality message (with evaluation)

At the moment of the analyses

Independent key figure in %

Local service evaluations for quality (analogous to delivery performance)

Upload option from external systems (scheduled)

Quality

Bensberg GmbH

Supplier Evaluation

Overview

Evaluation

Special evaluation

optionsService criterion

Goods receipts

(GR)

Data pool with basis data and evaluation results

Analyses with active user interface:- Global analyses- Individual analyses

Modifications:- Revaluation- Evaluation‘Legacy data’

Totalevaluation

Data export forexternal systems

(SAP-BW)

Internetinterface(WEBGUI)

Backlog

Time/Quantity VDA and Percent

Defective partsin PPM

Quality

Bensberg GmbH

Supplier Evaluation

Evaluation of defective parts in PPM (Parts per Million)

Defective parts * 1.000.000 / total parts

Control Quality message with filter options according to message type,

status, coding... Movement type / Movement reason

Result as PPM figure – independent of the quantity unit PPM figure – according to quantity unit PPM figure in % PPM figure according to material

PPM analysis with monitoring of target agreements

Defective parts

Bensberg GmbH

Supplier Evaluation

Delivery Return delivery

Date Quantity PPM figurePercentage

target agreement

Evaluation of the defective parts in PPM (Parts per Million)

Evaluation of the PPM figure for each movement (delivery/and return delivery) (Defective parts* 1.000.000 / total parts at certain a particular time)

Bensberg GmbH

Supplier Evaluation

Overview

Evaluation

Special evaluation

options

Goods receipts

(GR)

Data pool with basis data and evaluation results

Analyses with active user interface:- Global analyses- Individual analyses

Modifications:- Revaluation- Evaluation‘Legacy data’

Totalevaluation

Data export forexternal systems

(SAP-BW)

Internetinterface(WEBGUI)

Backlog

Time/Quantity VDA and Percent

QualityServicecriterion

Defectiveparts

in PPM

Bensberg GmbH

Supplier Evaluation

Service criterion

Service criterion

Evaluation according to free-definable criterion, as e.g. Certification Flexibility Friendliness (subjective criterion)

Individual weighting of each criterion, global or e.g. definable according to supplier (0-weighting information)

Evaluation in percent or according to a point system with internal conversion into %

Evaluation of a Supplier Supplier according to delivery plant Material document

Bensberg GmbH

Supplier Evaluation

Service criterion

Service criterion

Evaluation by means of: Released function modules

Target: to use as far as possible the information existing in the R/3 or external systems

Independent user interface (also customer-specific) with maintenance dialogue

Monitoring of Authorizations Evaluation limits (Min-, Max- or fixed values) Number of evaluations (e.g. at most 2 but at least 1, with monitoring) Moment of evaluation (e.g. at the latest at 3rd working day, with

monitoring)

Independent key figure in %

Bensberg GmbH

Supplier Evaluation

Service criterion

Service criterion

Bensberg function modules for

Shipping instructions Price reliability Delivery schedule flexibility VMI if necessary with data transfer from SupplyOn Consignation with stock limits Consignation with range of coverage PPM costs (individual) Number of quality notifications (total and open)

Global und local

Bensberg GmbH

Supplier Evaluation

Global and local service evaluations

GR items

Goods receipts

local Service evaluations

for delivery performance

Total result

Deliveryperformance

Total result

Supplier

Usage decisionsQuality notifications

localService evaluations

for quality

Total result

Quality

Total result

Service

globalService evaluations

Weighting

Shipping instructions

VMI

Reaction time to Quality notifications

Certification

Flexibility

Friendliness

The assignment GLOBAL or LOCAL can be changed dynamically at any time

Bensberg GmbH

Supplier Evaluation

Overview

Evaluation

Special evaluation

optionsService criterion

Goods receipts

(GR)

Data pool with basis data and evaluation results

Analyses with active user interface:- Global analyses- Individual analyses

Modifications:- Revaluation- Evaluation‘Legacy data’

Data export forexternal systems

(SAP-BW)

Internetinterface(WEBGUI)

Backlog

Time/Quantity VDA and Percent

QualityTotal

evaluation

Defective parts

in PPM

Bensberg GmbH

Supplier Evaluation

Total evaluationin %

Delivery performance

in %

A, B, C

e.g. weighting 5

Qualityin %

A, B, C

e.g. weighting 3

PPMin %

A, B, C

e.g. weighting 2

A, B, C - Classification

Total evaluation

Standard classification:A-classification, if >= 90%B-classification, if >= 75%C-classification, if < 75%

Servicein %

A, B, C

e.g. weighting 2

Recoding of evaluations- before total evaluation- after total evaluation

Bensberg GmbH

Supplier Evaluation

Overview

Evaluation

Special evaluation

optionsService criterion

Goods receipts

(GR)

Data pool with basis data and evaluation results

Modifications:- Revaluation- Evaluation‘Legacy data’

Data export forexternal systems

(SAP-BW)

Internetinterface(WEBGUI)

Backlog

Time/Quantity VDA and Percent

QualityDefective

partsin PPM

Analyses with active interface:- global analyses- individual analyses

Totalevaluation

Bensberg GmbH

Supplier Evaluation

Analyses

Individual analyses of each goods receipt position with all evaluation bases

Analysis according to supplier and month (cross table)

Analysis according to supplier and material with ranking

Analysis according to quantity and time

ALV-analysis

Information of the supplier by post, fax or E-Mail

WEB-GUI-interface for the internet connection

Bensberg GmbH

Supplier Evaluation

Individual analysis

Analysis – Individual analysis

Bensberg GmbH

Supplier Evaluation

Individual analysis

Selection and sort keys

Further selection options can be activated

Only strategic suppliers

Choose sort key

Bensberg GmbH

Supplier Evaluation

Total evaluation for each sort key (here: supplier) within the selected period

Individual analysis

itemsinvolvedSort key

next slide

S-Kf = ServiceQ-Kf = QualityVDA = Delivery

performance

Bensberg GmbH

Supplier Evaluation

Overdelivery

Total evaluation (as before) with individual evaluation of all items involved

Document numbers (material, purchasing) + supplier are interactive (Hyperlinks to SAP-Standard)

GR

Manual

Backlog

Underdelivery

Evaluationbasisnext slide

Individual analysis

Analysis Service

Analysis PPM

VMI

Bensberg GmbH

Supplier Evaluation

VDA evaluation basis according to settings

Time difference in working days

2 = too late1 = too early

Individual analysis

Bensberg GmbH

Supplier Evaluation

Evaluation basis in case of separate evaluation of deadline and quantity

Individual analysis

Bensberg GmbH

Supplier Evaluation

Evaluation parameters and calculation

Individual analysis

Bensberg GmbH

Supplier Evaluation

open quantity

prior to GR

Purchasing deadlines at the moment of the GR posting (basis deadline)

Individual analysis

open quantity after GR

red = overdelivered

Bensberg GmbH

Supplier Evaluation

green = most favorable DS

Activation can be changed (with immediate effect)

orange = active DS

Parallel evaluated delivery schedules within the time window

Individual analysis

Bensberg GmbH

Supplier Evaluation

Total evaluation (as before) with service analysis

next slide

Individual analysis

Service analysis

Bensberg GmbH

Supplier Evaluation

Service analysis – total overview

next slide

Individual analysis

Details for criterion

Bensberg GmbH

Supplier Evaluation

Service analysis - Detail for criterion

Individual analysis

Details for the result

Bensberg GmbH

Supplier Evaluation

Possibility to enter comments

andto modify the evaluation

Individual analysis

Possibility to modify evaluations

Bensberg GmbH

Supplier Evaluation

Individual analysis

Only comment

Evaluation has been modified

Possibility to modify evaluations

Possibility to enter comments

andto modify the evaluation

Upon clicking on a single result field, the dialog is

started

Bensberg GmbH

Supplier Evaluation

Total evaluation with individual evaluation of the items involved

Individual analysis

Filter-Download

change

changePossibility to enter comments +interactive option to change key figures (if so marked)

Download / Excel Filter Graph Sort methods Remarks/Changes Hyperlinks User profile

Document number (material, purchasing department) + supplier are interactive (Hyperlinks)

Start chart

Bensberg GmbH

Supplier Evaluation

Cross table

ALV - Analyses (Advanced List Viewer)

Bensberg GmbH

Supplier Evaluation

Cross table

ALV - Analyses (Advanced List Viewer)

Bensberg GmbH

Supplier Evaluation

Cross table

Analysis - Cross table

Bensberg GmbH

Supplier Evaluation

Global analysis

'Cross table':

Analysis per calendar yearand supplier according to month or week

Bensberg GmbH

Supplier Evaluation

'Cross table': Analysis according to calendar year and supplier

Globale Analyse

Goods receipts

context-depending individual analysis

nächste Folie

VDA-key figure

blank = no GR

Analysis options:

Example: Delivery performance according to VDA

Under preparation: 2 additional columns for the supplier

- Target value per month 'supplier development' per month- Deviation from target value with colored indication

Bensberg GmbH

Supplier Evaluation

Individual analysis based on cross table

Global analysis

items involved

Bensberg GmbH

Supplier Evaluation

Cross table

Analysis - Supplier and Material

Bensberg GmbH

Supplier Evaluation

to supplier

Parameters: Post, Fax, E-Mail

Management ordispatch filter

Objective: Information for the

supplier Ranking Information for

the Management

Analysis according to supplier and material

Analysis according to supplier and material

Sort keys with ranking

Bensberg GmbH

Supplier Evaluation

Analysis according to supplier and material

next but one slide

Detailnext slide

Analysis according to supplier and material

Individual analysis

Bensberg GmbH

Supplier Evaluation

Analysis according to supplier and material

Analysis according to supplier and material

Dispatch to the supplier by Mail, Fax, or E-Mail

Dispatch by form:- Bensberg form- customer-specific form

When clicking on the magnifying glass in line 'Total' the weighted individual evaluations are displayed:

Bensberg GmbH

Supplier Evaluation

Supplier print out

This standard print out can be replaced by an own form.

A further standard print out is under preparation

Analysis according to supplier and material

Bensberg GmbH

Supplier Evaluation

Cross table

Analysis - Quantity and Time

Bensberg GmbH

Supplier Evaluation

Analysis according to quantity and time

Analysis according to quantity and time

Over-/and underdeliveries either in % or in quantity units

Objective target:Presentation of quantity and time deviations

Limit quantities, from which the display will be marked

colored

Bensberg GmbH

Supplier Evaluation

Analysis quantity

Additional break down + evaluation according to material

individualanalysis

Analysis according to quantity and time

Bensberg GmbH

Supplier Evaluation

Analysis times

Sum of the schedule lines may exceed the sum of GR.

Analysis according to quantity and time

Bensberg GmbH

Supplier Evaluation

Analysis times with break down

Purchasing documents (orange)

Analysis according to quantity and time

Material documents (blue)

Bensberg GmbH

Supplier Evaluation

Alarm system

Definition of limit values, e.g.: The percent evaluation of the supplier for delivery performance

falls below the limit value Supplier exceeds the PPM-target agreement Certification of the supplier expires Backlog has not been reduced as expected Development of the supplier is not satisfying.......

The alarm system verifies the limit values and notifies the determined user by internal SAP-Mail, by adding the respective analysis.

Bensberg GmbH

Supplier Evaluation

Overview

Evaluation

Manualevaluation

KANBANService criterion

Goods receipts

(GR)

Data pool with basis data and evaluation results

Data export forexternal systems

(SAP-BW)

Internetinterface(WEBGUI)

Backlog

Time/Quantity VDA and Percent

QualityDefective

partsin PPM

Totalevaluation

Modifications:- Revaluation- Evaluation ‚Legacy data'

Analysis withactive interface:- Global analysis- Individual analysis

Bensberg GmbH

Supplier Evaluation

Modification of data pool

Possibility to revaluate already evaluated items with modified evaluation parameters

Immediate adjustment of the evaluations in the individual analysis

Post-evaluation of orders and scheduling agreements with delivery schedules (old ones or imported data)

Modifications

Bensberg GmbH

Supplier Evaluation

Overview

Evaluation

Manualevaluation

KANBANService criterion

Goods receipts

(GR)

Data pool with basis data and evaluation results

Data export forexternal systems

(SAP-BW)

Backlog

Time/Quantity VDA and Percent

QualityDefective

partsin PPM

Totalevaluation

Analysis withactive interface:- Global analysis- Individual analysis

Internetinterface(WEBGUI)

Modifications:-- Revaluation- Evaluation‚Legacy data'

Bensberg GmbH

Supplier Evaluation

Internet interface (WEBGUI)

Independent WEBGUI interface

Internet profile for supplier: Definition of the selection options Definition of possible evaluations (Delivery performance,

Quality, PPM, Service) Limitation of the period

Application of the material number of the supplier so far maintained

Internet

Bensberg GmbH

Supplier Evaluation

Overview

Evaluation

Manualevaluation

KANBANService criterion

Goods receipts

(GR)

Data pool with basis data and evaluation results

Backlog

Time/Quantity VDA and Percent

QualityDefective

partsin PPM

Totalevaluation

Analysis withactive interface:- Global analysis- Individual analysis

Modifications:-- Revaluation- Evaluation‚Legacy data'

Data export forexternal systems

(SAP-BW)

Internetinterface(WEBGUI)

Bensberg GmbH

Supplier Evaluation

Data export external systems as e.g. SAP-BW

Provision of all analysis results in one separate extract transfer table

For each evaluated item one data record (master data, evaluation data with timestamp)

Timestamps for topicality comparison

Data extract report: Check, if new evaluations or modifications of evaluations

are available Storage of extract data with new timestamp in extract

table

Download or direct access

Analysis 'classical' and ALV

Data export to external systems

Bensberg GmbH

Supplier Evaluation

Evaluation data:Tables

Bensberg

Repeat-Job

Extractreport

withModification

check

Master data:

TablesSAP

Table'Extract'

withTimestamp

List

Download / Excel

SAP-BW

Data export for external systems as e.g. SAP-BW Overview

Data export to external systems

Bensberg GmbH

Supplier Evaluation

Embedding of the Bensberg component in the SAP R/3

Add-on to R/3 Programmed in "ABAP" (Advanced Business and

Application Programming) Own, name range (/BEE/) assigned from SAP Thus no no interventions in R/3, but access on R/3-

data

Able to run under R/3-Releases 4.0 - 4.7 with or without Automotive

Automatic generation via SAP standard transport

Language versions: D, E, F, ES

Bensberg GmbH

Supplier Evaluation

Posthof 2D-53783 EitorfGermany

Bensberg Consulting GmbH

Phone:Fax:

0049 (0)2243 838220049 (0)2243 80502

www.bensberg.deinfo@bensberg.de

We thank very much you for your time and interest.

If you still have questions and/or need further information please don't hesitate to contact us.

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