View
3
Download
0
Category
Preview:
Citation preview
Product Presentation
TechnoFiber PP LGF Bad Sobernheim, 2013
TC: Data und Facts
TechnoCompound
Plant Bad Sobernheim
Polymer Group
Founded in:
1990
Business segments:
Manufacturing and
marketing of high quality
engineering plastics and
commodities
Business data 2012:
Capacity: 50,000 t
Turnover: 43 million €
Lines: 7
TC: Data and Facts
TechnoCompound GmbH: Data and Facts
Wide product range
• Approx. 85% of our compounds are based on polyolefins .
• The product group TechnoFiber has been growing for years above average.
• The product group Engineering Plastics stands for efficient, tailor-made technical solutions.
Product Range TechnoCompound
63%
25%
12%
TechnoFin
TechnoFiber
Engineering Plastics
Product Segments
Polyolefin Compounds TechnoFin (PP)
TechnoFinXC (PP)
LGF Compounds TechnoFiber (PP)
TechnoGreen (PP) NEW
TechnoForce (PP LGF-CF) NEW
Engineering Plastics TechnoElast (TPE-V, -S, -O)
TechnoPet (PET)
TechnoDur (PBT)
TechnoMid (PA)
Product Segments
Product Segments TechnoCompound
AGENDA
• PP LGF Compounds
• TechnoFiber Pultrusion process
• TechnoFiber PP LGF Compounds
High Performance Polymers 0.15% of market share
TI > 150°C
Technical
Plastics
4 % of market -
share
TI = 100 - 150°C
Standard
Plastics
96% of market -
share
Per
form
ance
PBT
PPO
PPS
LCP
PAI
PET
PP
PA6/66
PE-HD
PC
PMMA
PVC PS
amorphous partly crystalline
PEI
PES
PA 46 PSU
SAN ABS
PPA PAR
PE-LD
FP
-
POM
COC
PEEK PI
TI = Temperature Index (in acc. with UL = Underwriters Laboratories)
Popular presentation in
the plastics industry
Distorted image of the
importance in the market
as a whole
Distinguishes between
amorphous and
crystalline
Points out the various
levels of performance in
terms of heat resistance
PE-HD, PE-LD and PP
are partly crystalline and
belong to the standard
plastic materials
Price €
TechnoFiber
PP LGF
TechnoFiber PP LGF
Classification of PP LGF Compounds
TechnoFiber PP LGF
Classification of PP LGF Compounds
Perf
orm
an
ce
Price €
TechnoFin
PP-SGF
TechnoFin
XC
TechnoGreen
PP-LGF
PA-SGF
TechnoFiber
PP-LGF
TechnoForce
GF-CF
TechnoFiber PP LGF
60% 20%
20%
automotive electronic
others
TOP - TechnoFiber Applications
• Instrument panel
• Gas padel
• roof systems
• door systems
• seat elements
• battery tray covers
• underbody protection
• head sets
• …….
• garden equip.
• boxes
• galvanic boxes
• office seats
• floor laminate
• …….
• power tool housing
• power tool handle
• washing machine drum
• housings
• …….
TechnoFiber PP LGF
PP LGF Applications – LGF is well known for automotive applications –
Roof module
frame Tailgate
Spare wheel
recess
Seat
components
Undershield
Door sill protectors Dashboard panel Accelerator/clutch
Frontend
Battery
carrier
Radiator tank
cover
Door module
Air deflector
AGENDA
• PP LGF Compounds
• TechnoFiber Pultrusion Process
• TechnoFiber PP LGF Compounds
TechnoFiber PP LGF
Pultruded, fully
impregnated
Long fiber pellet fiber length = 10mm
„Cable“-
sheathing
long fiber pellet fiber length = 10mm
Short fiber pellet fiber length = 0,2-0,4mm
Long Glass Fiber Compound – convinces due to high impact strength combined with extreme stiffness –
TechnoFiber PP LGF
TechnoFiber Compounding Technology – decisive quality improvements due to two-step pultrusion process –
• 2 productions lines
• capacity 12.500 to/a
• different possibilities of modifications through two-step pultrusion process
• 10 years of experience in production
AGENDA
• PP LGF Compounds
• TechnoFiber Pultrusion Process
• TechnoFiber PP LGF Compounds
Your advantage: Decisive quality improvements due to two-step pultrusion process!
• LGF share 20% to 60%
• concentrate solutions are available
• low emissions and odour optimized grades
• high and ultra high impact
• modifications such as UV, FR, etc.
• black, natural and coloured LGF
compounds
Automotive front end component
made of TechnoFiber PP LGF 40
TechnoFiber PP LGF – convincing due to high impact strength combined with extreme stiffness –
TechnoFiber PP LGF
TechoFiber PP LGF Grades and Modifications – Commodities or tailor-made solutions – – All grades as „ready-to-use“ or as concentrates –
TechnoFiber PP LGF
PP LGF -standard- 20-60%
PP LGF - TechnoGreen -
- upgraded recycled thermoplastics 20-50%
PP LGF - optimised emission -
20-60%
PP LGF - concentrate solutions -
-standard
-impact modified
-optimised emissions
40-60%
PP LGF - impact modified-
- high impact
- ultra high impact
20-60%
- Coloured, UV-stabilized, flame retardent, heat stabilized -
Your advantage: TechnoFiber fulfills DIN270 / DIN 277 and DIN 278!
TechnoFiber PP LGF Emisson and Odour Optimized – exceeds all emission-limit values –
TechnoFiber PP LGF
47
6 1 0
50
100
150
200
250
FOG VOC Gesamt Kohlenstoff
Grenzwerte [µg/g]
TechnoFiber PP LGF 50-10-01 L H E
ma
x. 2
50
µ g
/ g
max. 100 µ
g
EG
≤ 5
0
µC
/g
TechnoFiber PP LGF Ultra High Impact Grades – convinces through high impact with max. stiffness –
TechnoFiber PP LGF
136 138
52
18
99,5
121
60,5
22
91 93
73,5
36
0
20
40
60
80
100
120
140
160
E-Modulus [MPA] Tensile stress at break
Charpy [kJ/m²] Charpy notched [kJ/m²]
PPLGF 50-10-01 LHE PPLGF 50-10-01 L HI PPLGF 50-10-01 M UHI
Your advantage: Significant cost advantages through efficient material concepts!
• cost advantages by using green
materials
• LGF rate 20% to 50%
• Concentrate solutions available
• Modifications possible
• Black coloured LGF compounds
TechnoGreen PP LGF Compounds – cost efficiency by using upgraded recycled materials –
TechnoGreen PP LGF
Neues Bild!!!!!
Underbody engine shield TechnoGreen PP LGF 20-10-04 UHI
TechnoGreen PP LGF Grades and Modifications – tailor-made solutions in order to add value to recycled materials –
TechnoGreen PP LGF
TechnoGreen PP LGF - ready-to-use - 20 – 50 %
TechnoGreen PP LGF - concentrate - 50 %
TechnoGreen PP LGF 20-10-04 M UHI
TechnoGreen PP LGF 30-10-04 M
TechnoGreen PP LGF 40-10-04 M
TechnoGreen PP LGF 50-10-04 M
TechnoGreen PP LGF 50-10-04 M UHI
Your advantage: Increase your recycling quote and save cost!
TechnoForce PP LGF-CF Grades and Modifications – lightweight construction - high performance –
Lightweight key figure TechnoFiber / TechnoForce vs. metal und PA 6
Density E-Modulus
Lightweight key figure
(E(1/3)/ρ)
Lightweight key figure
(E/ρ)
g/cm³ GPa Bending stress Tensile stress
Metals: Steel 7,8 200 0,75 25,64
Aluminium 2,7 70 1,53 25,93
PA 6 GF: PA 6 GF 30, kond. 1,36 3 1,06 2,21
PA 6 GF 60, kond. 1,71 7,5 1,14 4,39
TechnoFiber PP LGF: PP LGF 20 1,03 5,1 1,67 4,95
PP LGF 30 1,12 7,1 1,72 6,34
PP LGF 40 1,2 8,6 1,71 7,17
PP LGF 50 1,34 11,9 1,70 8,88
PP LGF 60 1,45 14 1,66 9,66
TechnoForce PP LGF-CF hybrid fiber: 20-T1 1,04 7,5 1,88 7,21
20-T2 1,06 8,85 1,95 8,35
30-T1 1,14 9,3 1,84 8,16
30-T2 1,16 11,3 1,93 9,74
TechnoForce PP LGF-CF
Recommended