Application examples Power Industry 20130129status

Application Examples Sonthofen, 2012-02-29

Application Examples

Power Generation

Application Example Power Generation

Parallel Shaft Gear Unit

WN 519 004

Operation in: Natural Gas Power Plant, TUR

BHS Customer: Siemens Industrial Turbo-

machinery, Finspong, SWE

Operator: AGE Enerji Sirketi, Denizli, TUR

Application: Between gas turbine

and generator

Power: 55,000 kW

Speeds: 6,609 to 1,500 rpm

Gear unit type: AD114-2

Year of delivery: 2010

Comment: First order (3 units) for Siemens

SGT 800 gas turbine

WN 518 150

Operation in: Fertilizer Plant

BHS Customer: GE Nuovo Pignone,

Florence, ITA

Operator: Yara Sluiskil B. V., Sluiskil, NED

and generator

Power: 42,000 kW

Gear unit type: FD90-3Q

Comment: First order for

GE gas turbine MS5002E

Operation in: Nuclear Power Plant

BHS Customer: Shanghai Power Equipment

Manufacture (SPEM), CHN

Operator: Haiyang Power Plant, CHN

Application: Between electrical motor

and booster pump before

boiler-feed pump

Power: 7,000 kW

Gear Unit type: AD45-3

Comment: Seven gearboxes delivered;

for Westinghouse AP 1000

standard

WN 518 679

Operation in: Gas power plant (CHP)

BHS Customer: Siemens AG, Erfurt, GER

Operator: Energieversorgung Halle, GER

Application: Between gas turbine and

generator

Power: 33,185 kW

Gear Unit type: AD71-3Q

By courtesy of

Energieversorgung Halle

WN 517671

WN 517 505

Operation in: Industrial Power Plant

LNG production

BHS Customer: Nuovo Pignone, Florence, ITA

Operator: Sakhalin Energy, RUS

and generator

Power: 31,500 kW

Gear Unit type: FD80-3Q

Comment: Delivery of five units

WN 517 563

Operation in: Industrial CCGT Power Plant

in Oil Refinery

BHS Customer: GE Oil & Gas, Nuovo Pignone,

Florence, ITA

Operator: PTT Aromatics & Refining

Public, Rayong, THA

and generator

Power: 54,000 kW

Gear Unit type: FD94-3Q

Comment: Delivery of 2 units for GE

gas turbine MS 6001B

Operation in: Solar power plant

BHS Customer: Nuovo Pignone, Florenz, ITA

Operator: Acciona Energia, Cordoba, ESP

Application: Between steam turbine

and generator

Power: 14,476 kW

Gear Unit type: FD51-3

Comment: Hydrostatic axial and

radial shaft lifting WN 518 597

WN 518491 + (531070)

Operation in: Coal-fired Power Plant,

Hamm-Uentrop, GER

BHS Customer: KSB, Frankenthal, GER

Operator: RWE Power AG, GER

Application: Between steam turbine and

booster pump for boiler-feed

Power: 2,226 kW

Gear Unit Type: AD35, 5-3

Comment: Two RDVs and two parallel shaft

gear units for block D/E of the

black coal power plant

WN 518632

Moorburg, GER

Operator: Vattenfall Europe,

Hamburg, GER

Application: Between electrical motor and

boiler feed pump

Power: 17,500 kW

Gear Unit type: HD71-2

Comment: Five gearboxes delivered

image of

application is still

outstanding

WN 518781

Operation in: Water Power Plant, TUR

BHS Customer: Kössler, St. Georgen, AUT

Operator: Molu Power, Kayseri, TUR

Application: Water turbine and generator

Power: 13,195 kW

Gear Unit Type: FD90-2U

Comment: Two gearboxes delivered; very

high axial thrust of 100 tons;

hollow shaft for turbine blade

adjustment unit

WN 519044

‚Ain Sokhna‘

Operation in: Oil / Gas Power Plant, EGY

BHS Customer: Hitachi, Ibarki-ken, JAP

Operator: EDEPC, EGY

boiler-feed water booster pump

Power: 600 kW

Gear Unit Type: AD22,4-3

Comment: 4 gear units delivered

WN 518905 / 518891

WN 531320 / 531323

WN 528065

Operation in: Coal-fired power plant

BHS customer: Hanzghou Steam Turbine, CHN

Operator: Huaneng Power Intl. Shantou, CHN

induced draft fan

Power: 10,061 kW

Speeds: 6,005 to 820 rpm

Gear Unit type: FD85-1

Comment: Rising popular application in China;

spheric bearings due to descending

pinion and long + heavy coupling;

sold with Rotor Turning Gear and

Diaphragm Coupling

Epicyclic Gear Unit

WN 502327

Operation in: Chemical Plant (Polyvinyl

Chlorid)

BHS Customer: MAN Diesel & Turbo AG,

Oberhausen, GER

Operator: Solvin GmbH & Co KG,

Rheinberg, GER

Application: Between gas turbine and

generator

Power: 9,000 kW

Gear Unit type: RTP64K

Comment: First order for twin-shaft MartIn gast.

Epicyclic Gear Unit

WN 506681

Operation in: ??? [Prototype]

BHS Customer: Siemens Turbomachinery,

Lincoln, GBR

Operator: ??? [Prototype]

Application: Between gas turbine (SGT400)

and generator

Power: 17,500 kW

Gear Unit type: RTG 72

Comment: First order of 2 units

Epicyclic Gear Unit

WN 501 234 (501 779)

By courtesy of

Arcadian Fertilizer

Operation in: Industrial power plant

BHS Customer: Sulzer, Winterthur, SUI

Operator: Arcadian Fertilizer,

Geismar, USA

and generator

Power: 22,000 kW

Gear Unit type: RTP 56

By courtesy of Cerestar

Epicyclic Gear Unit

WN 501 720 (501 765)

Operation in: Gas-steam power plant

BHS Customer: MAN Diesel & Turbo,

Hamburg, GER

Operator: Cerestar Deutschland GmbH,

Krefeld, GER

and generator

Power: 31,500 kW

Gear Unit type: RTP 72E

Comment: Gear unit directly mounted to

generator

By courtesy of

Turbomach

Epicyclic Gear Unit

WN 501 762 (501 747)

Operation in: CHP power plant

BHS Customer: Turbomach, Riazzino, SUI

Operator: Rigas Siltums, Riga, LAT

and generator

Power: 16,500 kW

Epicyclic Gear Unit

By courtesy of

Turbomach

WN 501 747

Operation in: Biomass power plant

BHS Customer: Turbomach, Riazzino, SUI

Operator: Bioenergia, Lucena, ESP

and generator

Power: 16,200 kW

Comment: Burning of olive oil production

Epicyclic Gear Unit

WN 501 898

By courtesy of

Geothermie Unterhaching

Operation in: Geothermal Power Plant (CHP)

BHS customer: Cryostar, Hesingue, FRA

Operator: Geothermie Unterhaching, GER

and generator

Power: 4,100 kW

Speeds: 13,761 auf 1,500 rpm

Gear Unit type: RTP50

Comment: Biggest geothermal power plant

in Germany; first usage of power

gen process according to Kalina

process in Europe

WN 501 437

Epicyclic Gear Unit

Operation in: River power plant

BHS Customer: Hydro Vevey, Bruegg, SUI

Application: Between water turbine

and generator

Power: 2,600 kW

Speeds: 72 to 750 rpm

Gear Unit type: RHP64 / RTP50

Comment: Two double-stage epicyclic gear

units delivered

Epicyclic Gear Unit

WN 501 585

BHS Customer: Voith Hydro Kraftwerkstechnik,

Operator: Kraftwerk Bad Abbach, GER

and generator

Power: 3,079 kW

Gear Unit type: WRP 90

Epicyclic Gear Unit

Operator: Public Services Dortmund, GER

and generator

Power: 993 kW

Gear Unit type: RP 32

Epicyclic Gear Unit

Operator: Electric Services Allgäu,

Kempten, GER

and generator

Power: 368 kW

Gear Unit type: RPV 42

Epicyclic Gear Unit

Operator: Barrage Trier, Mosel, GER

and generator

Power: 4,700 kW

Gear Unit type: WRP 112

WN 815 702

Epicyclic Gear Unit

Operation in: Nuclear power plant

Operator: EnBW Neckarwestheim, GER

water cooling pump

Power: 4,700 kW

Gear Unit type: PHV112So

Comment: Approx. 200 gear units delivered

so far for nuclear power plants

WN 500 862

Epicyclic Gear Unit

Operation in: Nuclear power plant

Operator: EdF, Creys-Maville, FRA

water cooling pump

Power: 2,800 kW

Gear Unit type: PHP 100V

Comment: Approx. 200 gear units delivered

so far for nuclear power plants

WN 506 648

Epicyclic Gear Unit

BHS customer: Voith Turbo, Crailsheim, GER

Operator: HaiPhong 2, CHN

hydro dynamic coupling to

cooling water pump

Power: 1,370 kW

Gear Unit type: RTG36v

Epicyclic Gear Unit

WN 19 528 (501 399)

BHS Customer: Isotta Fraschini, Saronno, ITA

Operator: Enel Power, Brindisi, ITA

boiler feed pump

Power: 9,500 kW

Gear Unit type: PTA100

Comment: Picture shows Back-to-back test

run; approx. 200 gear units

delivered for boiler feed pumps

WN 502 211

Epicyclic Gear Unit

Operator: Guodian Beilun Power, CHN

induced draft fan

Power: 7,020 kW

Gear Unit type: RHP64

Comment: Rising popular application in

China; five gearboxes delivered;

checking oil on slow side, high

rotordynamic requirements due

to eight meter long coupling

Epicyclic Gear Unit

WN 502 211

Operator: Guodian Beilun Power Plant, CHN

exhaust gas induced draft fan

Power: 7,020 kW

Gear Unit type: RHP64

Comment: five gearboxes delivered; hydrostatic

shaft lifting on slow side; high

rotordynamic requirements due to

eight meter long coupling to the fan

Epicyclic Gear Unit

WN 506 573

Operation in: Geothermal power plant

BHS customer: GE Rotoflow, Los Angeles, USA

Operator: Orkuveita Husavikur,

Husavik, ISL

Application: Between expansion turbine and

generator

Power: 2,610 kW

(ratio i = 16.68)

Gear Unit type: RTG56CS

Comment: Compound star design for

realization of high rations

WN 506 525

Epicyclic Gear Unit

Operation in: Geothermal Power Plant

BHS customer: GE Rotoflow, Los Angeles, USA

Operator: Ormat Industries,

Steamboat Springs (NV), USA

Application: Between steam expansion

turbine and generator

Power: 1,320 kW

Gear Unit type: RTG36F (Speed-Pack)

Comment: Epicyclic gear is directly

mounted to the expansion

turbine (high-speed machine)

Epicyclic Gear Unit

WN 506 581

Operation in: Industrial plant

BHS customer: Cryostar, Hesingue, FRA

Operator: Unknown

Application: Between expansion turbine

and generator

Power: 120 kW

Gear Unit type: RTG14 in housing 16

Comment: For energy recovery purposes

about 300 epicyclic gearboxes

from 60 to 4,180 kW have been

delivered so far

By courtesy of Siemens AG

Integral Gear Unit

WN 518 580

Operation in: Combined Cycle Power Plant

BHS Customer: Siemens Turbomachinery

Equipment, Leipzig, GER

Operator: Power Seraya, Singapore, SNG

compressor (Fuelgas)

Power: 1,883 kW

Gear Unit type: TGC65

Comment: More than 50 integral gear units

for fuel gas compressors

delivered for different customers

WN 518 342

Integral Gear Unit

Operation in: Geothermal Power Plant

BHS Customer: Atlas Copco Mafi Trench,

Santa Maria, USA

Operator: ENEL North America, Stillwater

(NV) + Saltwells (MA), NV, USA

Application: Between steam expansion

turbine and generator

Power: 14,547 kW

Gear Unit type: TGC72

Comment: Order of seven gearboxes

Diaphragm Coupling

WN 527 656

Operation in: Gas-steam power plant

Operator: Energomash,

St. Petersburg, RUS

and generator

Power: 10,000 kW

Speed: 6,096 rpm

Nominal torque: 38,100 Nm

Type: TwinTors MKB300FS

Comment: Order of more than 40 couplings

Rotor Turning Gear Unit

WN 531070 + (518 491)

Hamm-Uentrop, GER

Operator: RWE Power AG, GER

Application: Between steam turbine and booster

pump for boiler-feed pump

Mounting: Free shaft end of gearbox

Power: 11 kW

Speed: 100 rpm

Breakaway torque: 1,750 Nm

Mass moment of inertia: 1,721.8 kg m²

Comment: Two RDVs und two parallel shaft

gear units for block D/E of the black

coal power plant

WN 530 772

By courtesy of Müllverwertung

Borsigstraße

Operation in: Waste-to-energy plant

BHS Customer: MAN Diesel & Turbo, GER

Operator: Müllverwertung Borsigstraße,

Hamburg, GER

Application: Steam turbine and generator

Mounting: Free shaft end of steam turbine

Power: 15 kW

Speed: 176 rpm

Mass moment of inertia: 383.26 kg m²

Type: RDV80

WN 531 010 (530 668)

Operation in: CHPP / CCGT Power Plant,

Vienna, AUT

BHS Customer: Siemens AG, Erlangen, GER

Operator: Wien Energie, Vienna, AUT

Application: Mounted on bearing block of

gas turbine

Speed: 130 rpm

Break-away torque: 2,302 Nm

Type: RDV3HSO

Comment: For Siemens Gas Turbine

SGT5-4000F; so far >130 units

for this type delivered;

RDV with hydro motor

By courtesy of Siemens AG

WN 531 022 (530 765)

Operation in: CHPP / CCGT, Irsching, GER

BHS Customer: Siemens AG, Erlangen, GER

Operator: Eon, Irsching, GER

Application: Gas turbine to Generator

Mounting: Mounted on bearing block of

gas turbine

Speed: 120 rpm

Break-away torque: 3,300 Nm

Type: RDV3HSO

Year of delivery: 2007 / 2008

Comment: For Siemens gas turbine

SGT5-8000H

WN 531 315 (531 314)

Operation in: Solar Power Plant

BHS Customer: GE Nuovo Pignone, Florence, ITA

Operator: Dioxipe Solar, ESP

Application: Steam Turbine to Generator,

mounted at bearing block of turbine

Power: 15 kW

Speed: 9.4 rpm

Mass moment of inertia: 6,650 kg m²

BHS type: RDV4

Comment: Very high operating hours through

turning during whole night-time

Application examples Power Industry 20130129status

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