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AN INDUSTRY 4.0 APPLIED TO CAN PRODUCTION
From the metal sheet to the terminated can, the Can 4.0
Stefano SeveriVision Systems Sales Area Manager
SACMI IMOLA
Emilio ChiesiGeneral Manager
PARMACONTROLS
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About us…
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SACMI was founded in 1919
SACMI is an Italian Cooperative: it designs, produces and sells
manufacturing systems for the ceramic and packaging
industries.
SACMI is one of the leading Italian companies in terms of
Billing in this worldwide sector.
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Company Profile
SACMI, a major groupInternational development, enthusiasm for innovation, a
solidity that allows ambitious, wide-ranging planning: these
factors have made SACMI a worldwide success and the
leading provider of cutting-edge technology for the ceramic
and packaging industries.
Thanks to constant commitment, SACMI is a partner
customers can count on, capable of identifying and
developing optimal solutions to ensure the highest
standards.
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TODAY: 270,000 M2
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MAIN STRENGTHS
1st
4 341-strong
workforce
1 476 million euros
of sales
provider of
machines for cap
manufacturing in
the world
provider of plants to
the global ceramics
industry
1st 1st 1st
INDUSTRY
4.0
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Our Vision is Your Quality
1 3031 243
1 227 1 196
2011 2012 2013 2014
in millions of Euro
11
%
12
%
14.6
%11
%
Italy
1 354
2015
13%
1 394
2016
15%
1 476
FORECAST
2017
15%
Revenues from salesand services
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SACMI EMPLOYEES
in the World
North
America
México
155
Middle
East
31 Índia
64
Europe
201
Germany
237 Russia
28China
& Korea
454
Far East
71South
America
61Africa 8
4.341
employees,
1,335
Outside Italy
More than 80 companies with
sales and support services, including
30 production facilities in Italy,
Germany, Egypt, Iran, USA, Mexico,
Brazil, India, Indonesia, China
Italy
2870
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Our Vision is Your Quality
In millions of euros
40
47
38
2012 2013 2014
65
2015
40
2016
35
FORECAST
2017
Group investments
10
Ceramics
Tiles
Sanitaryware
Plates and cutlery
Heavy clay
Special pressure
Technical
ceramics
Packaging Food
Cocoa
Chocolate
Wrapping
machines
Automation
Vision Systems
Line supervisors
Automation
Caps
PET preforms
Packaging
Beverage lines
Business Divisions
11
Our Vision is Your Quality
Ceramics Packaging Food Automation
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Food and Beverage Industry
Ceramic industry
Vision Systems
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INDUSTRY 4.0
Applied to the Canmaking Industry
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Our Vision is Your Quality
• Interconnectivity is the heart of 4.0 approach and the way that SACMI MVS Vision Systems communicate and operate with your plant.
• MVS can be easily interconnected thanks to the support of communication protocols such as:
• OPC – UA
• MODBUS
• HTTP
• Data such as counters, alarms, machine status and other information become visible remotely, without being in front of the equipment.
• Interconnectivity permits to operate MVS remotely, avoiding any direct interaction of the operator
Interconnectivity
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Our Vision is Your Quality
Remote connection, Home Page
The Home Page provides real-time information about the Vision System
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Our Vision is Your Quality
Remote connection, Charts of statistic data
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Our Vision is Your Quality
The system allows visualization of specific statistical chart by tool number, informing the defects number of defects by tool. The darker the color, the higher the number of defects
Charts of statistic data by tool number
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Our Vision is Your Quality
OEE – Overall Equipment Effectiveness
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Our Vision is Your Quality
• PANORAMA supervisor allows the visualization in a window of all SACMI MVS vision systems installed in a production plant, providing in real time the main information such as alarms, main statistical data, active inspection recipe and OEE.
• PANORAMA allows to interact directly and remotely with a specific vision system.
• PANORAMA can interchange information with your ERP system
Panorama Supervisor
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Enterprise Resource
Planning system
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Our Vision is Your Quality
Enterprise Resource
Planning system
Panorama supervisor
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Our Vision is Your Quality
We Close The Loop!
An Application Example
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Our Vision is Your Quality
We close the loop!
New SKUEnterprise Resource
Planning system
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Our Vision is Your Quality
• Help to maintenance
We close the loop!
Defects by tool number
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Our Vision is Your Quality
• Help to maintenance
We close the loop!
Defects by tool number
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Our Vision is Your Quality
We close the loop!
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Our Vision is Your Quality
We close the loop!
Production DataEnterprise Resource
Planning system
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Our Vision is Your Quality
Outstanding Advantages
• Reduces ejections
• Improves line efficiency
• Reduces line down-time
• Increases productivity
SAVE MONEY!
• Helps Maintenance
• Helps Quality Control
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SACMI MVS Vision Systems
Our Team for the Canmaking Industry
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Our Vision is Your Quality
• Eclipsim-COAT – Coating inspection in metal sheets
• Eclipsim-DECO – Decoration inspection in metal sheets
• iCanEnd – multi-line inspection of can-ends
• Ulysse – “All-in-One” system for can ends and lugged caps
• iCan – Inside Can Inspection
• LabelCheck-360 –Seaming or Labelling inspection
• ElioSCan – Decoration inspection in beverage cans
• DecoCap360-3D – Decoration inspection in lugged caps
Vision Systems for the Canmaking Industry
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Our Vision is Your Quality
Eclipsim-COAT - Coating inspection
Main features:• Line scan color camera • Precision down to 0.15 mm/pixel• Patented Chrometriq Illuminator, for
"Chromatic" and "3D" defects• 100% FULL production inspection.• 100% control of sheet• Up to 6,000 sheets / hour.• Max sheet size (mm): 1200x1200.
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Our Vision is Your Quality
Patented Chrometriq illumination
Results
Real
Target:Achieve maximum visual evidence of the defect by using different geometric and colorimetric components of light.
Diffused light
Direct light
Acquired image
SMART RGB FILTER
R G B
2
1
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Our Vision is Your Quality
Eclipsim-COAT - Detectable defects
• Oxidations
• Grease strips
• Dirty inkwell
• Drops
• Water Marks from the inkwell
• Grid marks
• Lack of coating
• Drops of varnish
• Soot
• Smears
• Smudges
• Scratches
• Dirt and contaminations
• Hickeys
• …others…
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Our Vision is Your Quality
Some detectable defects
BUBBLES
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Our Vision is Your Quality
Eclipsim-DECO - Lithographed sheet inspection
Main features:
• Line scan color camera
• Precision down to 0.15 mm/pixel
• LED Illuminator for Matte colors
• LED Illuminator for Bright colors (Gold, Silver)
• 100% FULL production inspection.
• 100% control of each sheet
• Up to 6,000 sheets / hour.
• Max Sheet Size (mm x mm): 1200 x 1200
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Our Vision is Your Quality
Eclipsim-DECO – Detected defects
Diffused defects
Color plane presence/absence
Color registration
Wrong colors
Color variations - E (Warning / Alarm)
Position (with respect to the edges)
Double print
Punctual defects
Smears
Smudges
Scratches
Dirt and contaminations
Hickeys
…others…
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Our Vision is Your Quality
Some detected defects
Double print
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Our Vision is Your Quality
iCanEnd – Multi-line Can End Inspection
iCanEnd family is based on SACMI patented Chrometriq illuminator, available in three different sizes
• iCanEnd-70 for beverage ends and aerosols
• iCanEnd-100 for ends having any shape and a maximum size < 100 mm
• iCanEnd-200 for ends having any shape and a maximum size > 100 mm
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Our Vision is Your Quality
Ulysse – «All-In-One» Vision System for can end inspection
Main features
• Compact “All-in-One” unit
• Computer integrated inside the illuminator
• Based on Chrometriq illuminator
• Easy installation
• No electrical wiring (shorter installation time required)
• 5M pixels colour camera
• Also available in UV (ultraviolet) and IR (infrared) versions
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Our Vision is Your Quality
Range of applications
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Our Vision is Your Quality
iCan – Inside Can Inspection
Main features:
• Two different size of illuminators
• iCan-100: Ø < 100 mm, H < 240 mm
• iCan-200: Ø < 200 mm, H < 240 mm
• 1, 2 or 3 cameras, depending on the can height
• An additional camera dedicated to the neck inspection is available for beverage cans
• It can inspect both round and shaped cans
iCan family of Vision System are dedicated to the ICI – Inside Can Inspection.
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Our Vision is Your Quality
Some detectable defects
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Our Vision is Your Quality
LABELCHECK-360 – Seaming inspection
View 1 – 0°
View 2 – 90°
View 3 – 180°
View 4 – 270°
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Our Vision is Your Quality
LABELCHECK-360 - Seaming inspection
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Our Vision is Your Quality
LABELCHECK-360 - Decoration or labelling inspection
Main features• Real 3D inspection through 4 side
cameras and CVS360 inspection module
• High protection grade to allow easy cleaning
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Our Vision is Your Quality
ElioSCan – Decoration inspection in beverage cans
Main features• 4 high resolution colour cameras (5M pixel)• 1 top camera• CVS360 inspection module• Real 3D inspection of decoration• Up to 2500 cans/minute• No changeover required
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Our Vision is Your Quality
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Our Vision is Your Quality
Some detectable defects
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Our Vision is Your Quality
DecoCap360-3D – Decoration inspection in lugged caps
Main features• CVS360 inspection module• 4 side cameras• 1 top camera• Precise inspection of the decoration on
top and sidewall
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Our Vision is Your Quality
Some detectable defects
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Thank you very
much for your
kind attention
For any request please contact:
Parmacontrols SRL
Mr. Emilio Chiesi
General Manager
sales@parmacontrols.it
Phone +39 0521 1797270
www.parmacontrols.it
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