AN INDUSTRY 4.0 APPLIED TO CAN PRODUCTION€¦ · SACMI, a major group International development, enthusiasm for innovation, a solidity that allows ambitious, wide-ranging planning:

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AN INDUSTRY 4.0 APPLIED TO CAN PRODUCTION

From the metal sheet to the terminated can, the Can 4.0

Stefano SeveriVision Systems Sales Area Manager

SACMI IMOLA

Emilio ChiesiGeneral Manager

PARMACONTROLS

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About us…

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SACMI was founded in 1919

SACMI is an Italian Cooperative: it designs, produces and sells

manufacturing systems for the ceramic and packaging

industries.

SACMI is one of the leading Italian companies in terms of

Billing in this worldwide sector.

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Company Profile

SACMI, a major groupInternational development, enthusiasm for innovation, a

solidity that allows ambitious, wide-ranging planning: these

factors have made SACMI a worldwide success and the

leading provider of cutting-edge technology for the ceramic

and packaging industries.

Thanks to constant commitment, SACMI is a partner

customers can count on, capable of identifying and

developing optimal solutions to ensure the highest

standards.

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TODAY: 270,000 M2

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MAIN STRENGTHS

1st

4 341-strong

workforce

1 476 million euros

of sales

provider of

machines for cap

manufacturing in

the world

provider of plants to

the global ceramics

industry

1st 1st 1st

INDUSTRY

4.0

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Our Vision is Your Quality

1 3031 243

1 227 1 196

2011 2012 2013 2014

in millions of Euro

11

%

12

%

14.6

%11

%

Italy

1 354

2015

13%

1 394

2016

15%

1 476

FORECAST

2017

15%

Revenues from salesand services

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SACMI EMPLOYEES

in the World

North

America

México

155

Middle

East

31 Índia

64

Europe

201

Germany

237 Russia

28China

& Korea

454

Far East

71South

America

61Africa 8

4.341

employees,

1,335

Outside Italy

More than 80 companies with

sales and support services, including

30 production facilities in Italy,

Germany, Egypt, Iran, USA, Mexico,

Brazil, India, Indonesia, China

Italy

2870

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In millions of euros

40

47

38

2012 2013 2014

65

2015

40

2016

35

FORECAST

2017

Group investments

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Ceramics

Tiles

Sanitaryware

Plates and cutlery

Heavy clay

Special pressure

Technical

ceramics

Packaging Food

Cocoa

Chocolate

Wrapping

machines

Automation

Vision Systems

Line supervisors

Automation

Caps

PET preforms

Packaging

Beverage lines

Business Divisions

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Ceramics Packaging Food Automation

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Food and Beverage Industry

Ceramic industry

Vision Systems

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INDUSTRY 4.0

Applied to the Canmaking Industry

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• Interconnectivity is the heart of 4.0 approach and the way that SACMI MVS Vision Systems communicate and operate with your plant.

• MVS can be easily interconnected thanks to the support of communication protocols such as:

• OPC – UA

• MODBUS

• HTTP

• Data such as counters, alarms, machine status and other information become visible remotely, without being in front of the equipment.

• Interconnectivity permits to operate MVS remotely, avoiding any direct interaction of the operator

Interconnectivity

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Remote connection, Home Page

The Home Page provides real-time information about the Vision System

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Remote connection, Charts of statistic data

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The system allows visualization of specific statistical chart by tool number, informing the defects number of defects by tool. The darker the color, the higher the number of defects

Charts of statistic data by tool number

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OEE – Overall Equipment Effectiveness

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• PANORAMA supervisor allows the visualization in a window of all SACMI MVS vision systems installed in a production plant, providing in real time the main information such as alarms, main statistical data, active inspection recipe and OEE.

• PANORAMA allows to interact directly and remotely with a specific vision system.

• PANORAMA can interchange information with your ERP system

Panorama Supervisor

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Enterprise Resource

Planning system

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Enterprise Resource

Planning system

Panorama supervisor

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We Close The Loop!

An Application Example

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We close the loop!

New SKUEnterprise Resource

Planning system

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• Help to maintenance

We close the loop!

Defects by tool number

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• Help to maintenance

We close the loop!

Defects by tool number

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We close the loop!

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We close the loop!

Production DataEnterprise Resource

Planning system

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Outstanding Advantages

• Reduces ejections

• Improves line efficiency

• Reduces line down-time

• Increases productivity

SAVE MONEY!

• Helps Maintenance

• Helps Quality Control

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SACMI MVS Vision Systems

Our Team for the Canmaking Industry

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• Eclipsim-COAT – Coating inspection in metal sheets

• Eclipsim-DECO – Decoration inspection in metal sheets

• iCanEnd – multi-line inspection of can-ends

• Ulysse – “All-in-One” system for can ends and lugged caps

• iCan – Inside Can Inspection

• LabelCheck-360 –Seaming or Labelling inspection

• ElioSCan – Decoration inspection in beverage cans

• DecoCap360-3D – Decoration inspection in lugged caps

Vision Systems for the Canmaking Industry

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Eclipsim-COAT - Coating inspection

Main features:• Line scan color camera • Precision down to 0.15 mm/pixel• Patented Chrometriq Illuminator, for

"Chromatic" and "3D" defects• 100% FULL production inspection.• 100% control of sheet• Up to 6,000 sheets / hour.• Max sheet size (mm): 1200x1200.

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Patented Chrometriq illumination

Results

Real

Target:Achieve maximum visual evidence of the defect by using different geometric and colorimetric components of light.

Diffused light

Direct light

Acquired image

SMART RGB FILTER

R G B

2

1

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Eclipsim-COAT - Detectable defects

• Oxidations

• Grease strips

• Dirty inkwell

• Drops

• Water Marks from the inkwell

• Grid marks

• Lack of coating

• Drops of varnish

• Soot

• Smears

• Smudges

• Scratches

• Dirt and contaminations

• Hickeys

• …others…

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Some detectable defects

BUBBLES

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Eclipsim-DECO - Lithographed sheet inspection

Main features:

• Line scan color camera

• Precision down to 0.15 mm/pixel

• LED Illuminator for Matte colors

• LED Illuminator for Bright colors (Gold, Silver)

• 100% FULL production inspection.

• 100% control of each sheet

• Up to 6,000 sheets / hour.

• Max Sheet Size (mm x mm): 1200 x 1200

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Eclipsim-DECO – Detected defects

Diffused defects

Color plane presence/absence

Color registration

Wrong colors

Color variations - E (Warning / Alarm)

Position (with respect to the edges)

Double print

Punctual defects

Smears

Smudges

Scratches

Dirt and contaminations

Hickeys

…others…

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Some detected defects

Double print

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iCanEnd – Multi-line Can End Inspection

iCanEnd family is based on SACMI patented Chrometriq illuminator, available in three different sizes

• iCanEnd-70 for beverage ends and aerosols

• iCanEnd-100 for ends having any shape and a maximum size < 100 mm

• iCanEnd-200 for ends having any shape and a maximum size > 100 mm

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Ulysse – «All-In-One» Vision System for can end inspection

Main features

• Compact “All-in-One” unit

• Computer integrated inside the illuminator

• Based on Chrometriq illuminator

• Easy installation

• No electrical wiring (shorter installation time required)

• 5M pixels colour camera

• Also available in UV (ultraviolet) and IR (infrared) versions

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Range of applications

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iCan – Inside Can Inspection

Main features:

• Two different size of illuminators

• iCan-100: Ø < 100 mm, H < 240 mm

• iCan-200: Ø < 200 mm, H < 240 mm

• 1, 2 or 3 cameras, depending on the can height

• An additional camera dedicated to the neck inspection is available for beverage cans

• It can inspect both round and shaped cans

iCan family of Vision System are dedicated to the ICI – Inside Can Inspection.

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LABELCHECK-360 – Seaming inspection

View 1 – 0°

View 2 – 90°

View 3 – 180°

View 4 – 270°

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LABELCHECK-360 - Seaming inspection

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LABELCHECK-360 - Decoration or labelling inspection

Main features• Real 3D inspection through 4 side

cameras and CVS360 inspection module

• High protection grade to allow easy cleaning

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ElioSCan – Decoration inspection in beverage cans

Main features• 4 high resolution colour cameras (5M pixel)• 1 top camera• CVS360 inspection module• Real 3D inspection of decoration• Up to 2500 cans/minute• No changeover required

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DecoCap360-3D – Decoration inspection in lugged caps

Main features• CVS360 inspection module• 4 side cameras• 1 top camera• Precise inspection of the decoration on

top and sidewall

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Thank you very

much for your

kind attention

For any request please contact:

Parmacontrols SRL

Mr. Emilio Chiesi

General Manager

[email protected]

Phone +39 0521 1797270

www.parmacontrols.it

Documents

AN INDUSTRY 4.0 APPLIED TO CAN PRODUCTION€¦ · SACMI, a major group International development, enthusiasm for innovation, a solidity that allows ambitious, wide-ranging planning: