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Open House Pfronten
Mr.Beller/Mrs.Weigl/Dr.Rudzio 2
Agenda
1. CELOS – Facts and Figures
2. DMG MORI Software Solutions and the
Porsche Motorsport CNC Competence Center
3. Software Solutions with MAPPs
4. Machine 4.0 – Cooperation project
with our premium partner Schaeffler
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 3
Why do customers buy CELOS?
Why should customers buy CELOS?
Why do we have pure Siemens Machines?
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 4
CELOS – Vision
consistency
modularity
transparency
with CELOS data management
CELOS PC Version and CELOS APPs
See what happens - when it happens
CELOS – the platform solution for all industry 4.0 software products
CELOS enhances productivity of our customers
adaptivity
efficiency
Open House Pfronten
Mr.Beller/Mrs.Weigl/Dr.Rudzio 5
1. CELOS – Facts and Figures
Agenda
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 6
CELOS
Market Situation CELOS / Potential 2016 AG-Machines
843 1,458 1,341
3,231 1,035
[WERT]
2,634 3,231
786
867
2,070
2,317
0
1000
2000
3000
4000
5000
6000
7000
5.490 2.634 843 6.415 3.231 1.458
MIS OI31.12.2015
PotentialCELOS
CELOS MIS Plan2016 (-2)
PotentialCELOS
CELOS
CELOS
Potential
Premium
ECOLINE
ECOLINE
HEIDENHAIN CELOS
Potential
Premium
Target
OTHER 258
2015* 2016*
**
**
SIEMENS
*OI AG – Machines // Source: MIS /OI AC 15 / Plan 16 (-2) Mr. Koralewski 31.12.2015 **not CELOS capable Premium
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 7
CELOS
Machine availability
All premium machines
are CELOS
compatible in 2016!*
*Exceptions: DMC 60 H, DMC 80 H, CTV 160 / 250 / 315, ULTRASONIC 10, LASERTEC 40 / 45 / 130
AC
2015
Plan
2016 (-2)Explanation
DMU 29 145 Finalisation of CELOS Roll-out in 06/2016
DMU monoBLOCK 5 √
DMU eVo 3 √
duoBLOCK 157 45 Finalisation of CELOS Roll-out in 06/2016
Portal 33 50 Finalisation of CELOS Roll-out in 06/2016
DMC / DMC V 13 √
DMC H 40 45 No CELOS Roll-out planed for DMC 60 H and DMC 80 H
HSC 53 70 CELOS optional availabel on demand
NHX 9 35 No CELOS Roll-out planed
Milling TOTAL 342 390
CTX 3 √
CTX TC 37 √
CTV 67 77 No CELOS Roll-out planed for CTV 160 / 250 / 315
MSL 3 √
SPRINT 203 277 No CELOS Roll-out planed
GMC / GM 56 30 Phase out (Siemens Powerline)
NTX 10 √
Turning TOTAL 379 384
ULTRASONIC 38 40 No CELOS Roll-out planed for ULTRASONIC 10
LASERTEC 24 53 No CELOS Roll-out planed for LASERTEC 40 / 45 / 130
Advanced Technology TOTAL 62 93
TOTAL 786 867
Not CELOS Compatible
per Product Line (in pcs.)
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 8
CELOS
Hotline
› For any questions belonging to CELOS or the
different app possibilities.
› CELOS-Experts (Mr. Beller) could be contacted
free of charge from 8 a.m. to 6 p.m. or via e-
Mail celos@dmgmori.com.
› Development of two qualified, additional Hotline
employees planned.
Use
Call us – we are glad to help you
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 9
3.3
3.4
3.4
3.5
3.6
3.7
3.7
3.7
4.1
4.2
4.2
4.5
3.7
3.1
3.3
3.4
3.4
3.5
3.4
3.5
3.7
3.5
3.7
3.7
1 2 3 4 5 6
CAD-CAM View
Energy Saving
Settings
Organizer
Job Manager
Job Assistant
Netservice
Status Monitor
Documents
Control
Machine Check
Tech Calculator
Source: CELOS study 2015, from Professor Voeth&Partner
CELOS
Individual judgement of CELOS-APPs
not attractive at all very attractive prospective existing
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 10
CELOS
V2-Highlights
Job Scheduler Production planning for all machines
Tool Handling Shorter tooling times through assessments of the machine
configuration for subsequent orders
Service Agent Improves machine availability with an intelligent maintenance system
Messenger Always be informed about the progress in your production
Additionally 50 new
Features in CELOS
Version 2
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 11
CELOS
the Update to increase productivity
CELOS
Version 1 machine - specific
Order
Delivery Update-Kit
CELOS
Version 2
ASM Order
Local
Service
Old
New install
Spare - part Order
Local
Service
DMG MORI
Spare Parts
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 12
CELOS
Installation with local Service entities
› Installation by service engineer locally:
Service Price 990 €.
Possibility 1
› Installation via Netservice with the customer for free
› Contact:
Mr. Klotz, Lucas (Pfronten)
Mr. Brandt, Maximilian (Bielefeld)
Mr. Reinicke, Immo (Seebach)
Possibility 2
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 13
NC Program Comparison
Optimizes Tracking of
Changes
Planning of Set-up times
increases process
planning abilities
New Formats
Word, Excel, IGES, STEP
increases the integration
capabilities for job data
Intuitive Loading
of the tool magazine accelerates
the tooling process
Feedback Function
for documenting
production interrupts Pallet Changer
Maximum productivity
through automated pallet
management
Quick Launch Bar
eases the direct navigation
between APPs and Control
Navigation Support
allows for quick switching
between APPs
Spindle Performance Diagram
for maximized exploitation of
the available spindle power
Energy Monitoring & Analysis
for optimizing the production Commenting Function
for enhancing existing
documents
Cross-Machine Communication
for sending notes between
CELOS machines and PCs
› CELOS-Job-based
Paletten Handling
(APP Pallet Changer)
› CDM Database
(CELOS Data Management)
› CDM-based
ERP interface
› Software Development Kit
for Partner APPs
CELOS
Version 3 - Highlights Overview
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 14
CELOS
Version 3-Highlight example Pallet Changer APP
Target : Improvement of existing APPs to increase productivity with CELOS.
CELOS Version 3 includes 50 new functions and feature improvements . CELOS Version 3 available from April 2016!
Pallet Changer APP
automatic management and handling of Pallets.
Allocation of fixtures and NC-Programs to one Pallet.
Highlights and advantages
› Less time delay in levelling because of Pre Job preparation.
› Error free prioritize, levelling and monitoring of Products.
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 15
Workflow CELOS integration in the digital Company
CELOS Database
CDM ZENTRAL CELOS PC
Version
Master control station
Other PPS MES BDE Etc…
ERP
Enterprise-Resource-Planning systems
CDM Interface
CDM-interface
CELOS Data Management.
Must be modified for every
customer.
CELOS Data Exchange
Interface.
Open for all Systems.
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 16
Workflow
CELOS integration-Example Oerlikon Barmag
CDM Interface
Middleware
Bundle information
in one CELOS Job.
PDM
System
others Master control station
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 17
2. DMG MORI Software Solutions
and the Porsche Motorsport CNC
Competence Center
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 18
Porsche Motorsports CNC Competence Center and CELOS
Beyond existing limitation
Combination of excellence from both partners
Experience of machining and Software in Production in one Brand, as
well as the requirements for high complex parts in motor sport result in
the alliance for digital manufacturing.
Base of DMG MORI/ Porsche cooperation
› Zero mistake production
› Difficult and special Material
› Need of short running times
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 19
Porsche motor sports Competence Center and CELOS
Visible innovation
1. Milling/turning center
2. Quality control
3. NC-Programming
5. Pre-adjustment tool
4. Tool-/ Material-storage
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 20
CAD NC-Code Simulation Process Planning
Work control Machining
Overview DMG MORI / Porsche Workflow with applied Software Solutions
Manufacturing on a Machine 4.0
For all kind of Production challenges,
DMG MORI provides network-Solutions in the
context of Industrie 4.0
During work After work
Logo to highlight process steps not a CELOS application
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 21
CAD- DMG MORI Process chain
send… 3D Model
generate… 3D Model
Highlights and advantages
› Certified post-processor balanced on the customer machine.
› VMDE-Interface for transfer all information from CAM to simulation area.
Cooperation with premium partner NX CAD CAM
› CAD CAM System with wide range of functionality, from simple NC
programming to high-speed and multi-axis machining, to address many
tasks with one system.
Importe of diverse formats
possible automatic
detection of feature
CAD
Logo to highlight process steps not a CELOS application
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 22
NC-Code- DMG MORI Programmer 3D Turning
generate… NC Code
generated… NC Code no 1:1 simulation
Highlights and advantages
› Special structure programming logic to use the fully potential of multi
channel machine.
› 50 % faster setup, because of proved tool paths.
› Inspection in advance via the 3D simulated work area.
DMG MORI Programmer 3D Turning –
CAM System plus Simulation
› a programming and simulation tool especially for turning machines.
› Reduce programming error-related collisions and prepare structure
templates.
NC-Code
Logo to highlight process steps not a CELOS application
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 23
100% simulated … NC Code
Highlights and advantages
Workspace monitoring
› 100% virtual collision control.
› Original handling of the real machining.
› Programming during the machine is running.
Post processed NC-Code
will be simulate with
origin machine task
NC-Code and Simulation- DMG MORI Virtual Machine
DMG MORI Virtual Machine –
the customer machine specific 1:1 simulation
The DMG MORI Virtual Machine including the complete machine geometry
and kinematics as well as the actual control unit. The 1 : 1 machine simulation,
of the real machine on the PC.
Simulation NC-Code
Logo to highlight process steps not a CELOS application
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 24
Out of the workflow
• NC-Code
• 3D Model
External
• Accompanying card
• Delivery Date
• Drawing
• 3D Model
• Material
• Quality checks
• etc.
Orientation in the Workflow with applied Software Solutions
NC-Code Simulation Process Planning
Work control
Machining CAD
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 25
Process Planning Advantages with the CELOS - APPs
Process Planning
Highlights and advantages
› All production information together in the CELOS® .
› paperless production.
All content for processing being created and
configured in a Job
› Delivery Date/ Drawing/ 3D Model /NC-Code /Tool-list
Jobs being scheduled after their priority
› Assign and transfer the jobs to the machines/Optimize the utilization of
production/Improve punctuality through better productivity.
Highlights and advantages
› Direct-planning in the Production.
› see timeline of the scheduled orders.
Porsche organise the
machine capacity with
the Job Scheduler
In the Job Manager
Porsche filled in all digital
content for their Parts
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 26
Process Planning Advantages with the CELOS - APPs
Process Planning
Calculate paperless
production data, feed rate,
cutting speed and fitting rates Highlights and advantages
› Free of charge all fitting information.
› Fast calculation with the integrated process specific-operations.
› Technical cutting-data for materials.
Add for the paperless calculation directly on the machine
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 27
Highlights and advantages
› Safety check for set-up.
› paperless production.
All contents of the Job Manager being displayed in the
Job Assistant
› Menu-guided set-up/ Faster set-up processes.
› Reliable error prevention Instructions with acceptance function.
Work control
Work control Advantages with the CELOS - APPs
Digital information
being used to guide
the worker
Check the Tool-Loading list with all necessary tools
› See which tool are loaded in the machine and compare
differences on one view.
Highlights and advantages
› Easier comparison of variance.
The worker see the
Tool Management of
his machine
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 28
Highlights and advantages
› Use the Full potential of your Spindles for cutting Situations without damage.
› Avoid damage during processing automatically no human intervention.
Experience of application development bundled in cycles
based on DIN-programming
› Gear hobbing/ Off-centre machining/ Interpolation turning etc…
Machining
Machining-During work Advantages with the CELOS - APPs
DMG Technology
Cycles helps to easier
manufacturing
gather… condition Data
… display
for example: Machine Protection Control - MPC
Quick shutdown and process control.
› Monitoring-by teach function
› Process control
› Machine protection-through fast shut-off
› Data logging
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 29
Complete
Jobs
Machine Date
…condition Data
During work
After work
Orientation in the Workflow with applied Software Solutions
NC-Code Simulation Process Planning
Work control Machining CAD
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 30
Machining
Highlights and advantages
› Projectable maintenance reduce machine down time.
› Information of spare parts, reduce time for the order replacements.
› Machine specific maintenance instructions, with CELOS® only the
depending machines will be triggered.
Reminder for maintenance and Service Jobs
› Automatic triggering of upcoming maintenance and service activities.
› Advance notice of maintenance work for worn parts.
› Detailed activity lists, detailed instructions and wear parts selection.
Machine specific
maintenance operations
being shown to the worker
digital-info-content
Machining-After work
DMG MORI Service Agent
… display
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 31
Machining
Highlights and advantages
› Save time in concentrate all production data of all machine in real-time.
› Create process management overviews for different time periods and
machine groups, with one tool an no additional costs.
Production progress information
› Constant online monitoring of your machines.
› Higher output with less downtime.
› Web application for all common smartphones.
easy measurement and
visibility of fabrication data
Machining-After work
DMG MORI Messenger
Direct input from different machine in
CELOS PC Version.
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 32
Porsche-CNC Competence Center integrates the
CELOS PC Version for planning and organizing the
variety of Parts.
Workflow CELOS a Production planning control center
CELOS database
CDM ZENTRAL
CELOS
PC Version.
Two ways, with CELOS PC Version or stand alone CELOS on the Machine.
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Mr.Beller/Mrs.Weigl/Dr.Rudzio 33
3. Software Solutions with MAPPs
Agenda
34 Open House Pfronten
DMG MORI CO., LTD., Hisayoshi Morita / Takashi Yamamoto
MAPPS
Overview-Future technology
Upper Panel-MAPPSV
› The 6-window display
provides easy access to a
variety of information at
the same time.
› The screen combinations
can be freely customized.
35 Open House Pfronten
DMG MORI CO., LTD., Hisayoshi Morita / Takashi Yamamoto
MAPPS
Overview-Future technology
Lower Panel-
Operation Panel
› Only necessary buttons are
displayed depending on
selected scene.
(AUTO, JOG/ZRN, …).
› This panel improves the
safety of machine
operations.
36 Open House Pfronten
DMG MORI CO., LTD., Hisayoshi Morita / Takashi Yamamoto
1. Provides Unified U/I
Users can operate FANUC machines and Mitsubishi machines in the same way.
2. Developed for More Than 15 Years
We have a lot of knowledge and know-how, and continuously improve functions based on customer’s feedbacks.
3. Platform for DMG MORI Own New Technology
MAPPS is a platform for advanced functions.
MAPPS
Background
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
MAPPS MAPPSII MAPPSIII MAPPSIV MAPPSV
13,235 units 9,927 units 18,901 units 26,178 units 2,711 units
37 Open House Pfronten
DMG MORI CO., LTD., Hisayoshi Morita / Takashi Yamamoto
MAPPS
Featured Functions
Operation Support
1. Multi Counter
Easily manages the number
of completed parts.
2. Trouble Shooting
Program
1. Edited Line Highlight
Easily see if a line is edited or
not.
2. Colored Programs
Helps users edit programs.
Energy Saving
1. Reduces Energy
Consumption for Each
Component.
2. Reduces Cycle Times
Safety improvement
1. 3D Interference Check
Collision avoidance based on
3D models.
(Mill-Turn, 5-Axis MC)
2. Restart Guard
Open House Pfronten
Mr.Beller/Mrs.Weigl/Dr.Rudzio 38
1.4. Machine 4.0 – Cooperation project
with our premium partner Schaeffler
Agenda
Industry 4.0
Deckel Maho Pfronten, Kettemer Rolf, 26/1/2016 39
Machine 4.0
Cooperation Project Schaeffler
Industry 4.0
Deckel Maho Pfronten, Kettemer Rolf, 26/1/2016 40
Machine 4.0
Cooperation Project Schaeffler
Industry 4.0
Deckel Maho Pfronten, Kettemer Rolf, 26/1/2016 41
Machine 4.0 (Cooperation project Schaeffler)
Presentation at the EMO
Industry 4.0
Deckel Maho Pfronten, Kettemer Rolf, 26/1/2016 42
Condition Analyzer
o Interface between Cloud and data from
machine
o Central storage of all data conditions
during the process and operating of the
machine
o User depending access rights for
information and reports
o Visual supported condition diagnosis at
different levels „My Machine“„All Machines“„All Factories“
o Process – and error analysis
(customer and service)
o Raising machine availability
o Condition Monitoring
o Machine load history
o Process analysis and optimization
o Reduction the product development time
o Better understanding of maching treatments for
customers
o Automated support in service range
(clash analysis, process analysis)
o Recognition of new business fields
Data b
ased ad
ded
value
Costumer
Advantages
Industry 4.0
Deckel Maho Pfronten, Kettemer Rolf, 26/1/2016 43
Machine 4.0 (Derived products) Stage of completion to networking
My Machine 1
Werk 2
All Machines 2 PC Mobile
Devices
Company server
All Factories 3
Werk 1
Cloud
Company server CELOS Machine server
Open House Pfronten
Mr.Beller/Mrs.Weigl/Dr.Rudzio 44
Thank you for your Attention
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