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Advanced Systems For
Transportation
Seminar
ACAMP Accelerating the Path
From
Prototype to Commercial Product
Ken Brizel CEO, ACAMP
kbrizel@acamp.ca
ACAMP is a unique industry led product development centre
supporting embedded systems
From advanced sensors based embedded systems to
assembling opto-electronic modules and micro-fluidics
ACAMP is the only advanced technology product development
group in Canada that provides support at each stage of product
development process through to production
ACAMP was established in 2008 and currently has 40 multi-
disciplinary experts
Presently supports over 290+ clients - www.acamp.ca
Who and What is ACAMP
3
EDMONTON1919 94th Street NW
CALGARYUnit 3 -1480 28h Street NE
ACAMP’s services encompass key areas identified as critical for the commercialization of Advanced Technology based products - Marketing & Business Development, Product Development, Design for Manufacturing, Packaging and Assembly, Test and Characterization
Clients have access to world-class manufacturing equipment, facilities as well as product & business expertise and a network of organizations that support, develop and manufacture advanced technologies and advanced materials worldwide
Manufacturing Prototypes to Full Production Commercialization
4
5
ACAMP is an industry driven Not-For-Profit Organization
Focuses on design for manufacturing & taking products to
market
Cost recovery - Simple fee for service model
Depreciate equipment over 5 years
Manpower charged out at cost
Client can use facilities, with or without support
Provides Support in:
Product Development
Consulting and Engineering Services
Commercialization
How does ACAMP Work
ACAMP’s Experience and Expertise
Embedded
Systems
Development
Harsh
Environment
Testing
Opto
Gas
Sensor
Oil & Gas
Opto Sensing
MEMS
Testing
Lidar
Optical
MEMS
Modulators
Pathogen
Detection
DNA
Analysis
Spectroscopy
Burn
In
Test
Laser
Failure
Analysis
Telecom
Laser
Micro
Fluidic
Embossing
Micro
Optic
Assembly
LTCC
MfgTest
Characterize
Electronics
Firmware
Simulation
6
Radar CamerasIsolators
Applicable to Autonomous Vehicles
Embedded
Systems
Development
Harsh
Environment
Testing
Opto
Sensor
Oil & Gas
Opto Sensing
MEMS
Testing
Lidar
OTDR
Optical
MEMS
Modulators
Pathogen
Detection
DNA
Analysis
Spectroscopy
Burn
In
Test
Laser
Failure
Analysis
Laser
Micro
Fluidic
Embossing
Micro
Optic
Assembly
LTCC
MfgTest
Characterize
Electronics
Firmware
Simulation
7
Radar CamerasIsolators
Simulation
to Optimize
Design Specify
Initial
Prototype Build Initial
Prototype
Test and
Characterizatio
n
Specify
commercia
l systemBuild
Commercial
Prototype Test and
Characterizatio
n Low Volume
Manufacturing
Technology
TransferHigh Volume
Manufacturing
Product Development through to Manufacturing
8
Example Platform Technologies
Plastic Lab-on-a-chip
Microfluidics
LTCC – Low Temperature Co-Fired Ceramic
Harsh environments, high performance, high reliability
Manufacturing, Packaging & Assembly
Low-medium volume, high flexibility, high reliability, MEMS, NEMS, hybrid modules
Laser based products, System On a Chip, System In a Package, WLP
System Level Assembly
Machining
Ebeam welding
Laser machining
Electroplating
Characterization
In line/end of line electronics testing
3 Axis Inertial test equipment
Full suite of Reliability testing
Imaging – 3 D Ultrasonic & X-Ray - Non Destructive testing
Failure Analysis
9
Example ACAMP Capabilities
Inertial Products MicroFluidic ProductsLaser, Micro-Optic & Ceramic Assembly
IMUs
Simulation
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In-line testing on all products
Product Manufacturing validation
Inertial 3 Axis Rate Table
Physical/FA – optical microscopes, laser confocal microscope,
SEM/EDS, microscopes, profilometer, cross sectioning, real time
x-ray, Laser Doppler vibrometer, die/wire shear/pull, pressure testing
Reliability comprehensive suite of test tools – HTS, Thermal cycle,
Temp/humidity, Vibration, Drop shock, compressive/tensile, fine and
gross leak…
Electrical probe capabilities – EG20xx semi-auto probers, manual
probers + suite of electrical test tools
MEMS die probe capability – Solidus test system + EG4090 prober
Optical – dark room, optical table, range of devices for optical
measurements
Test and Characterization
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• System level engineering
• Electronics & Optics
• Firmware & Software
• From broad specifications through design to manufacturing
OTDR Passive Pipeline Leak Detection system
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• PTCRB Cellular & CSA Hazardous environment certification completed
• Volume Field tested
• Design moving to production phase with contract manufacturer
Intrinsically safe wireless Solar Powered remote Oil and Gas pressure sensor
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Automotive Fisheye Camera Experience
• Rear-view camera with geometric processor
• The camera supported Ultra-wide field of view (FOV)
• Resolution of 1920 x 1080 at 60 fps
• Design included three 3cm x 3cm boards stacked in a small ABS package with lens assembly
• ACAMP’s work included:
• PCB manufacturing
• Software porting and
• Testing
Camera board
Video Processor board
Serializer board
14
ACAMP’s Capability: Fisheye Camera Simulation
• Ansys Multiphysics, HFSS
• Keysight ADS, EMPro (MoM, FEM, FDTD)
• Zemax
• Tracepro
Assembly In house
• SMT Pick & Place
• Wirebonding, wedge, ball, gold, aluminum etc.
• Hermetic seal, Die attach, Flip-chip, Ball and Bump bonding
• UHV sealing
• LTCC fabrication line
• Plating line
• Lithography and Wafer Dicing, Laser cutting, Micromachining
• DRIE, Thin Film, Photolithography
Test and characterization Equipment
• Extensive test equipment for optical characterization
• Multiple probe stations and automated Prober
• 3-D X-ray CT machine for the integrity check
• Electron and high-definition optical microcopy
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BasebandDSP/MCU PHY
e.g. Eth,
FlexRay,
LVDS
MPS
3.3V
1.2V
1.8V
2.5V
2.8V
data
RADAR Processing
ECU
L5965
PCBPower
A770
Antennas
DC + Signaling
RF connections
Thermal Mgmt
Radar + LTCC = Single SMT component
LTCC Integrated Antenna drives a high performance, rugged, compact product
16
A770
PCB
RF Antennas
Signal / Power
Redistribution
1700 um
A770 Module Concept - RF
17
Technology Requirements for Autonomous Drive
Ultrasonic
Comprehension ProjectionPerception
Steering
Braking
Transmissio
n/Drive
Sensor
Fusion
Machine
Learning &
Artificial
Intelligence
Human
Machine
Interface
Radar
Lidar
Camera
GPS IMU
Mapping
Robotics
Connection
Cellular
Satellite
Wireless
Security
Car Manufacturer
and Tier 1
Government & Policy Makers
End Customers
Academic and Research Institutions
Proving Grounds
System Integrators
& Developers
Mature IC Industry
?
AS AB Consortium Players
Responsibilities:
• Collaboration
• Networking
• Sorting
• Projects
Alberta Technology Alignment to AS
Projection
Ad
va
nce
d T
ech
nolo
gy
Maturity of the technology in Alberta
Sensor
Fusion
Machine
Learning
Human
Machine
Interface
Robotics
ComprehensionPerception
Radar
Lidar
Camera
GPS
IMU
Mapping
Ultrasonic
Connection
Wireles
s CellularSatellite
Car Manufacturer
and Tier 1
Government & Policy Makers
End Customers
Academic and Research Institutions
Proving Grounds
System Integrators
& Developers
Mature IC Industry
Autonomous
Systems
Consortium
AS AB Consortium Players
AS AB Consortium –Interest of Members
• OEMs (BYD): Make and sell vehicles with differentiated features
• Tier 1 (Magna and Harman): Make and sell systems to OEMs, developing
unique technologies
• Tier 2 (STM): Make and sell Si chips
• Intellectual Property in Autonomous System (NASA)
• Multi-nationals involved in cloud services (GE)
• Universities & Institutions in Machine Learning & Augmented Reality
• SMEs: Make and sell locally developed technology to customers
• Government & Policy Makers
Experienced senior team with backgrounds in business
engineering, and product development who have successful
track records of taking products to market
Project flexibility, clients select assistance in areas they define
without over committing• Multi-disciplinary skill sets
• Prototype and production capacity as required
To keep their Intellectual Property
We help speed the path to commercialization
Why Client’s Choose ACAMP for Development
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Thank You To Our Sponsors
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