19.Metso Blade Consistency Presentation

Consistency Presentation

3. Mechanical transmitters: Smart-PulpLevel1

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Measuring principleConstructionSensorsCalibrationInstallation

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Measuring principleConstructionSensorsCalibrationInstallation

SMART-PULP, Model M2, 12/1998

B Softwood,Bleached

D Hardwood,Bleached

% Cs

grams

800

600

400

200

0

1000

1200

1.5 2.52.0 3.53.0 4.0 5.04.5

1400

1600

B

D

Fiber Length Affects Shear Force Transmitters

Optimiced blade design / Flow compensation

Good results in international tests

SummaryShear force measurement principle

• Fiber consistency measurement• Flow compensation• Test results available

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Measuring principleConstructionSensorsCalibrationInstallation

F ´

SMART-PULP

Electronics

Damping oilPiezoresistiveforce sensor

Sensitivebearing

Processtemperatureprope

Metal diaphagm

Overload protection

Mechanical construction

Oil expansiondiaphragm

Damping oil

Connecting wire

Piezoresistiveforce sensor

A small gap foroverload protection

Mechanical "fuse"

Replaceableconical pin

Taper bush

Metal diaphragm

Periphery O-rings Temperature probe

Bearing shaft

F´

Metal diphagm

O-Rings

SMART-PULP: Highly sensitive measurement

• Hysteresis does not disturb the measurement!

• Repeatability 0.01 N = 0.005 %Cs to 0.015 %Cs

Temperature-compensated measurement• Electronics

temperature• Sensor

temperature• Process

temperature

High pressure and temperature limits

  Process pressure: max 25 bar  Process temperature: max 120 °C

SummaryReliable construction

• High sensitivity• Resists high vibrations• Maximum process temperature 120 deg.

C• Maximum process pressure 25 bar• No regular maintenance needed

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Measuring principleConstructionSensorsCalibrationInstallation

SMART-PULPSensors

LL

0 5 10 15

UL JL LS GL RL HL WS

0 5 10 15

Cs%

Long Fibers

Low Consistency

Fiberglass-reinf. pipe

Mechanical pulp CSF>200

Short Fiber

High Consistency

Recycled fiber pulp

Short Fiber

Consistency Transmitter Selection : Quick Guide

LC 1 0 0 S MA R T -P U LP MC A

G ra d e U L LL LS R L G L W S *) J L H L

S W 0 . . . 1 1 . . . 2 2 . . . 5 ,5 (2 . . . 5 ) (2 . . . 6 ) 2 . . . 6 5 , 5 . . . 1 6 0 . . . 4 0S o ftwo o d 0 .. .1 ,2 0 ,7 .. .3 1 ,5 .. .6 (1 ,5 .. .6 ) (1 ,7 .. .7 ) 1 ,5 ...6 4 .. .1 6 0 .. .4 0

HW 0 . . . 1 , 4 1 , 2 . . . 2 (2 . . . 5 ) 2 . . . 5 2 , 5 . . . 6 2 . . . 6 6 . . . 1 6 0 . . . 4 0H a rd wo o d 0 .. .1 ,5 1 ...3 (1 ,8 .. .5 ) 1 ,7 ...6 .5 1 ,8 ...7 ,5 1 ,8 ...6 5 .. .1 6 0 .. .4 0

G W 0 . . . 1 , 5 1 , 2 . . . 3 2 , 5 . . . 4 , 5 4 . . . 7 5 . . . 1 6 0 . . . 4 0G ro u n d wo o d 0 .. .1 ,7 1 ...4 1 ,7 .. .5 1 ,8 ...7 ,5 0 .. .4 0

R MP ,TMP 0 . . . 1 , 2 1 . . . 2 2 . . . 4 , 5 2 . 5 . . . 6 , 5 6 . . . 1 6 0 . . . 4 0C S F <2 0 0 0 .. .1 ,5 0 ,7 .. .3 1 ,7 ...6 .5 1 ,5 ...6 ,5 5 .. .1 6 0 .. .4 0

R MP ,TMP 0 . . . 1 , 2 1 . . . 2 2 . . . 4 4 . . . 6 6 . . . 1 6 0 . . . 4 0C S F >2 0 0 0 .. .1 ,5 0 ,7 .. .3 1 ,5 .. .5 ,5 3 .. .6 (1 ,5 …6 ) 4 .. .1 6 0 .. .4 0

CTMP 0 . . . 1 , 2 1 , 2 . . . 2 2 . . . 5 4 . . . 6 5 . . . 1 6 0 . . . 4 0

0 .. .1 ,5 0 ,7 .. .3 1 ,5 .. .5 ,5 3 .. .6 (1 ,5 .. .5 ) 4 .. .1 6 0 .. .4 0

R e c yc le d 0 . . . 1 , 2 1 , 2 . . . 4 2 . . . 6 2 , 5 . . . 7 2 . . . 8 6 . . . 1 6 0 . . . 4 0

0 .. .1 ,5 1 ...5 1 ,7 .. .8 1 ,8 ...8 2 .. .8 5 .. .1 6 0 .. .4 0

OCC 0 . . . 1 , 2 1 , 2 . . . 2 2 . . . 6 2 . . . 7 2 . . . 8 6 . . . 1 6 0 . . . 4 0R e c yc le d 0 .. .1 ,5 1 ...3 1 ,5 .. .7 1 ,7 ...8 2 .. .8 5 .. .1 6 0 .. .4 0

*) Use WS type for unscreened recycled fibre pulps

27 %

50 %

2 %

2 %

1 % 5 %4 % 9 %

LL RL LS HL UL GL JL WS

Smart-Pulp sales by sensor type

SummaryWide application range

• Possible to measure all pulp grades• Consistency range: 0.7 - 2 to 16 %Cs• Velocity range: 0.1 - 0.4 to 5 m/s

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Measuring principleConstructionSensorsCalibrationInstallation

SMART-PULP Calibration

• The transmitter's memory circuits contain calibration curves adapted for all known unmixed pulps and all sensor models.

• Easy calibration. You just select the sensor type, pulp grade and mounting position, and check the consistency level at a single point.

• Compensation for ash is possible. • For unknown pulp types or pulp mixes you can create their own

curves or adapt a standard calibration curve through two points

Main menu

Consistency %

MilliAmps

% Of span

Shear force

Sensor temp.

Process temp

Housing temp

% Cs

mA

%

G or N

S F or C

P F or C

H F or C

RECIPE n

ASH %

LOWER RA NEW RECI MESSAGE(enter) (enter) (enter) (enter)

UPPER RA DAMPING

LANGUAGE UNITS

MOUNTING

HART-ADD BLADE TY

TMTRTYPE

PASSWORD

TAG

TMTRVERS

SAMPLING LABORATO SP.GRADE

DIG INPT

TRIM-F MA-LOCK

TRIM-MA

COMMUNIC

MEASURE CONFIGUR CALIBRAT DIAGNOST

(enter)

(enter)

(enter)

(enter)

(enter)

SAVE OK?

(esc) Return to previous option or menu level(enter) Accept (OK) Moving in menu or changing a parameter valueSAVE OK?

ALRM TYPE

You can make the selection as follows:

You can pre-select up to eight (8) calibration curves included in Smart-Pulp's memory circuits:

• using SMART-PULP operator terminal or

• through the HART terminal or • through three binary inputs

Support for sampling

  Internal average value and standard deviation calculation during sampling. Sampling controlled with pushbuttons or with a switch on the sampler.

NOVE with binary switch

SummaryWide application range

• Easy accurate one or two point calibration• Up to 8 different recipe calibrations possible• NOVE sample valve supported sampling• HART communication• Linear output• PC software for real time communication:

Consistency Advisor

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Measuring principleConstructionSensorsCalibrationInstallation

Easy to install or replace

• Easy installation

• Calibration through operator terminal or -

• hand-held terminal.

SMART-PULP Installation into the pipes

SMART-PULP Installation into the pipes

Shafts of thevalve and pump parallel

ASPE- Mounting pipe element

eliminates process disturbances

• Feature / User advantage: The ASPE mounting pipe element comprises the following components:

- 1. Flow straightener plates Ensures laminar flow upstream of transmitter. Transmitter can be installed relatively close to pump (small measurement lag).

- 2. Impact guards on both sides of transmitter Lumps that form especially during shutdown will be broken to prevent transmitter damage.

- 3. Mounting coupling pre-welded on element Coupling´s correct orientation is ensured.

FACILITATES PIPEWORK DESIGN, INSTALLATION AND MAINTENANCE.

ENSURES GOOD RESULTS.

SummaryLow installation cost

• Cost effective installation• Quick and easy installation• Be careful when choosing the right spot for

the transmitter• Mounting pipe for difficult installations

SummarySmart-Pulp Sales Arguments• High sensitivity and low hysteresis due to diaphragm sealing and

piezoresistive sensor• Flow compensated blade selection, • Over 35,000 blade transmitter installations world-wide• Single or two point smart calibration• High performance and price advantage. Test reports.• Quick and easy installation• Excellent vibration resistance• No regular maintenance needed.• HART communication.• Linear output.• Separate operator terminal