View
3
Download
0
Category
Preview:
Citation preview
Assembly Manual
10’x12’ Alexander hardtop gazebo with double roof
Kozyard LLC Products
© Copyright 2016 - 2019 Kozyard LLC. | All Rights Reserved.
3. Wearing protective gloves is recommended.
4.You may need a safety hat.
6.Please use a Phillips screwdriver.
8.For ease of construction, you may need to use a drill.
2.You will need one or more stepladders.
5.Use the hex keys in the box.
2+1.Two or more people are required for assembly.
7.Do not fully tighten screws prior to complete assembly.
page 1
AX4
E2X2
FX4
GX4
J1X4
J2X4
KX1
K1X1
LX4
MX4
NX4
HX4 H1X4
BX2
B1X2
B2X2
CX2
C1X2
C2X2
DX2
D1X2
D2X2
EX2
E1X2
ITEMA
B1B2CC1C2DD1D2EE1E2FGHH1J1J2KK1LMN
B
DESCRIPTIONPole 4
2222222222224
4
44
4
444
411
BeamJoint BarSidewall TrackBeam
Beam
Beam
Jointer Bar
Jointer Bar
Jointer Bar
Union BarCorner CoverJoint CoverJoint Cover
BaseCorner roof bar roof bar
Corner Solidifyng BarCorner Solidifyng BarInside Roof ConnectorOutside Roof Connector
Sidewall Track
Sidewall Track
Sidewall Track
QTY
page 2
ITEM DESCRIPTION QTY
P
P1
Q
Q1Q2
RS
T1
T2U1U2
U3
U4
U5
U6V1
V2V3
V4
V5V6
W3
W4
W1W2W5W6X4X5
2
2
2
22
8104
2
222
2
24
42
22
2
22
2
2
222222
Finishing BarNet Frame
Finishing BarNet FrameNet FrameFinishing End
Finishing BarSpacer
Finishing BarSolidifying BarSolidifying BarSolidifying BarSolidifying BarIron AngleIron AngleRoof PanelRoof PanelRoof PanelRoof PanelRoof PanelRoof PanelRoof PanelRoof PanelRoof PanelRoof PanelRoof PanelRoof PanelRoof PanelRoof Panel
PX2 P1X2
QX2
Q2X2Q1X2
U5X4
V1X2
V3X2 V4X2 V5X2 V6X2
W3X2
W1X2
X4X2 X5X2
W2X2
W4X2
W5X2 W6X2
V2X2
RX8
T1X2
T2X2
U1X2
U2X2
U3X2
U4X2
SX104
U6X4
page 3
ITEM DESCRIPTION QTY
X1
X2
X7
X8X3
X6Y
Y1ZZ1
Z2
Z3Z4
1#2#
3#4#5#6#7#8#9#10#11#
2
2
2
22
2
44
564
4
44
22
206+3
16+2
16+210464+38+128+24+1
4+18+1
24+2
Roof Panel
Roof PanelRoof Panel
Roof Panel
Roof Panel
Mosquito SidewallSolid Sidewall
Metal Bracket
Metal Bracket
Metal Bracket
Metal BracketMetal Bracket
Screws
Screws
ScrewsHookScrewsScrewsScrewsScrewsScrewsScrewsScrewsAllen keyWrench
Roof Panel
X1X2
X3X2 X6X2
YX4
Y1X4
ZX56
Z1X4
Z2X4
Z3X4
Z4X4
1#X206+3
5#X64+3
6#X8+1
7#X28+2
8#X4+1
9#X24+2
10#X4+1
11#X8+1
Allen key
Wrench
2#X16+2
3#X16+2
4#X104
X2X2 X7X2 X8X2
A x4
L x4
1# x12
A
L
A
L
1#
1#
1#
x1
page 4
Parts Required: Step 1:
Set up poles (Part A) with stand plates (Part L) using screws 1# as shown in diagram.
X4
1#X16D x2
Cx2 B x2
E x2
F x4
B
CC
B
F
③
D
EE
D
F
1#
1#
1#
1#
page 5
Connect (Part C) and (Part B) into one beam using union bar (Part F) with screws 1#.
Connect Part E and Part D into one beam using union bar (Part F) with screws 1# as shown in diagram.
Parts Required:
Step 2:
X2
X2
1#x80
E2 x2
E1 x2
C2 x2
C1 x2
D1 x2
D2 x2
B1 x2B2 x2
BC
DE
B1 B2C1 C2
D1 D2E1 E2
1#
1#
page 6
Connect parts (E2&D2) to the finished beam (part E& part D) using screws 1# as shown in diagram.Replicate the same steps for parts (C2 & B2), attaching them to the finished beam (C & B) using screws 1#.
Attach parts (E1& D1) to finished beam (E & D) using screws 1#.
Attach parts (C1 & B1) to finished beam (C & B) using screws 1#.
Parts Required:
Step 3:
E1/D1C1/B1
E2/D2C2/B2
2#
2#
2#
x163#
3#3# 3#
3#
x16
A
A
A
A
B
C
B
C
D
E
D
E
① ①
②
②
page 7
Step 4:
Parts Required:
Use screws (2# & 3#) to connect poles and beams together as shown in diagram.
X4
X4
J2
J2
J2
J2
J1
J1
J1
J1
1#J1 J2
J2 x4J1 x41#
1#1#
x32
page 8
Parts Required:
Affix the frame with corner solidifying bars (Parts J1 & J2) using screws 1# as shown in diagram.
Step 5:
H x4G x48#
8#
9#
9#9#
9#
G
x4 x24
①
①
①
①
①
②
②②
②②
H
page 9
Parts Required:
Step 6: Finish connecting beams using corner covers (Part G) and screws 9# as shown in diagram.
Affix middle beams using joint cover (Part H) and screws 9# and 8# as shown in diagram.
B
CD
E
page 10
Parts Required:
H1 x44#x104
①
①
②
②
① ②
4#
4#H1
8#
4#4#
H1H1 x6 x6 x6 x6
x7 x7 x7 x7
Step 7:
Put 6 hooks to each slot ofsidewall track (part C2&Part B2)
Put 7 hooks to each slot ofsidewall track (part E2&Part D2)
After finish hooks into tracks,then put H1 to lock them.
C2 E2 D2B2
page 11
Parts Required:
M
M
M
M
P P
Q
Q
K1# 1#
1# 1#
K
M M
M
1#
M
P 1# Q
RM
①
①
②
②
P
Q
P x2
Q x2 R x41#x16
K x1 M x4
Step 8: Set up roof frame
Connect the inside roof connect(Part K) withthe corner roof bar (Part M)using screws 1#.
Attach corner roof bar(Part M)to main frame using screw 1# as shown in diagram
Attach finishing bar (Part P&Q)withfinish end (Part R) using screws 1# to corner roof bar (Part M) asshown in diagram.
page 12
Parts Required:
Q1 x2 Q2 x2
1# x1611#x8N x4 P1 x2
①
①①
①①
NN
NN
P1Q1
Q2
N1#
N N
N
N
N N
P1 P1
P1
Q1 Q2
Q1Q2
Q1 Q2
1#1# 11#11#
11#11#
1#
1#
1#
1#
Attach roof bar(Part N) to inside roof connector using screws 1#, Attach net frames (Part P1,Q1&Q2) to finishing bars (Part P &Q) using screws 1#&11# as shown in diagram.
Step 9:
Attach roof bar (Part N)to main frame using screw 1#as shown in diagram.
page 13
Parts Required:K1 x1 1#
x2
K1
K1 K
1#1#
Step 10:Connect outside roof connctor (Part K1)to inside roof (Part K)using screw 1# as shown in diagram.
page 14
Parts Required:
Step 11: Cover metal bracket(Part Z,Z1,Z2) to roof panels as shownin diagram.
page 15
Parts Required:T2 x2
T1 x2
R x4
1#x8
T1
T2
T1
T2
V1
V2
V3V4 V5
V6
R
1#
V1
V2
V3V4V5V6
1#
1#
V1 V2
T1
1#
V3 V4 V5 V6
T2 1#R
1#
R R
R
Step 12:Push the roof panels (Part v1,v2,v3,v4,v5,v6)to upper roof as shown in diagram.
Attach finishing bar (Part T1&T2)toupper roof with finish end (Part R) using screws 1#as shown in diagram.
page 16
Parts Required:1# x24
U4 x2
U3 x2
U2 x2
U1 x2 U6 x4U5 x4
U1
U2U3
U4
U3
U4 U1
U2
U6
1#U5
1#
① ②
①
②②
Step 13:Affix solidifying bars to roof cornerbar using iron angle (Part U5) and screw 1# as shown in diagram.
Affix solidifying bars (Part U3&U4)or(Part U1&U2)together to roof bar usingiron angle (Part U6) and screws 1# asshown in diagram.
page 17
Parts Required:
Step 14: Cover metal bracket (Part Z,Z3,Z4) to roof panels as shown in diagram.
page 18
Parts Required:
page 19
W1
W2
W3
W4
W5
W6X1
X2X3
X4X5
X6X7
X8
W1W2
W3
W4W5
W6X1X2
X3X4
X5X6
X7X8
Overall roof assembly:
Connect roof as below:
page 20
Parts Required: S x104 5#x64
6#x8
7#x28
10#x4
①
①
① ②
②
②
②
②
③
③
③④
④ ④
④④
SS
10# 6#
6#
S
S
7#
7#
5#
5#
Step 15:Affix roof panels using screws and spacers (Part S) as shown in diagram.Attention:Put on one roof panel and fastenit accordingly before attachingsecond roof panel.
page 19
Parts Required:
Step 16:Hang up mosquito sidewalls and solid sidewalls as shown in diagram.
In the end check all screws are fixed tightly before using.
© Copyright 2016 - 2019 Kozyard LLC. | All Rights Reserved.
KozyarA
Mer W
Recommended